Concrete

Safety audit should be considered as improvement in a positive way

Published

3 years ago

February 1, 2022

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Kanishk Khanna, CEO, Elion Technologies and Consulting Private Limited, delves into the important process of safety audits at cement plants and its impact on the safety measures that are implemented by companies to remain in compliance with governmental guidelines.

What is the importance of safety audits for cement plants?

Everyone wants to work with safety, and every cement company is taking a proactive approach to have zero incidents but the responsibilities of safety lie with the internal department and safety team. Most of the time some small and big hazards are overlooked by the staff as they are usually working in the same conditions over a period of time and have seen no fatalities. During the safety audit, a fresh approach is adopted to identify the hazard, which due to the day-to-day operations are not considered.

What are the key parameters on which a cement plant is audited?

A cement plant is audited on the parameters like safety culture, behaviour safety, adoption and implementation of use of personal protective equipment (PPE), work permit system and its implementation from top to down levels and contractor safety.

How often should a cement manufacturing unit be audited?

All cement plants should be audited two times – one while the plant is under planned shutdown and once during normal operation.

What are the key safety concerns in a cement plant?

They key areas of safety concern in a cement plant are:

Fall and Trip
Working at Height
Hot Works
Slip and Trip
Vibration and Noise
Dust
Vehicle Accident

How do you ensure safety standards are maintained in a cement plant?

Safety in any cement plant can be ensured and maintained with regular safety audits and by providing safety orientation and training to all employees and workmen in the plant.

Tell us more about the preparation and presentation of audit reports.

The safety audit report is self speaking with pictorial evidence of identified hazards and risks that exist. The report also includes practical possible measures to be taken to mitigate the hazard.

What are the major challenges you face during safety audits?

Safety audit should be considered as improvement in a positive way but mostly at down the level it is considered more as statutory implementation. This mindset is the major challenge faced during safety audits.

During the audit the people try to hide the correct information and do not allow or take us to the areas where significant hazard may exist.

How can technology help improve safety standards in a cement manufacturing unit?

Availability of internet of things (IOT) devices and technology surveillance helps to manage regular safety in the plant. People not wearing the required PPE can immediately be identified through various recognition systems. New advanced technology devices can help people to work safely and securely.

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Concrete

UltraTech Cement Faces Growth Challenges Amid Cyclones and Monsoons

In contrast, the housing segment demonstrated robust growth.

Published

2 days ago

January 24, 2025

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UltraTech Cement, one of India’s largest cement manufacturers, highlighted in its Q3 exchange filing the growing impact of climate change and stringent environmental policies on its operations. Key segments, including infrastructure and housing, have been affected by severe weather events and pollution control measures.

The infrastructure segment witnessed a decline, largely attributed to pollution control measures in Delhi and surrounding regions. These regulations, aimed at curbing air pollution, slowed construction activities and delayed multiple infrastructure projects, reducing demand for cement. Additional challenges included farmers’ protests, completion of major projects like the RRTS, aggregate manufacturer strikes, and labour shortages during festive periods.

In contrast, the housing segment demonstrated robust growth across most regions, except Odisha, which was heavily impacted by Cyclone Dana. The cyclone caused significant disruptions, delaying construction and halting ongoing projects. Similarly, southern states such as Tamil Nadu, Telangana, and Andhra Pradesh faced growth slowdowns due to prolonged monsoon seasons and cyclone impacts.

UltraTech reported a 17% year-on-year decline in net profit, amounting to Rs 14.69 billion, despite a 3% rise in revenue from operations to Rs 171.93 billion. However, the company’s profit exceeded Street estimates of Rs 11.95 billion, and revenue surpassed expectations of Rs 168.54 billion.

(ET)

Concrete

Dalmia Bharat’s Q3 FY25 Net Profit Plunges by 75.19%

The company’s net consolidated total income dropped by 12.17% to Rs 32.18 billion in Q3 FY25.

Published

3 days ago

January 23, 2025

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Dalmia Bharat, a leading cement manufacturing company, reported a sharp decline of 75.19 per cent in its net consolidated profit for the quarter ending December 31, 2025. The company disclosed in a BSE filing that its profit after tax stood at Rs 660 million in Q3 FY25, compared to Rs 2.66 billion in the same quarter of the previous fiscal year.

The company’s net consolidated total income dropped by 12.17 per cent to Rs 32.18 billion in Q3 FY25, down from Rs 36.64 billion in the corresponding quarter last year.

According to Puneet Dalmia, the managing director and CEO, India experienced a slightly slower start to the year following multiple years of high growth. He assured that the company’s capacity expansion plans were progressing as expected, with a target of reaching 49.5 million tonnes (MnT) by the end of the fiscal year.

Chief Financial Officer Dharmender Tuteja highlighted that cement demand growth in Q3 fell short of earlier expectations. He noted that the company’s volumes declined by 2 per cent year-on-year, while EBITDA fell by 34.5 per cent year-on-year to Rs 5.11 billion, primarily due to continued softness in cement prices. However, he expressed optimism for the coming quarters, citing improving demand and signs of a positive trend in prices.

During the quarter, the company completed debottlenecking projects at its facilities in Rajgangpur, Odisha (0.6 MnT), and Kadapa, Andhra Pradesh (0.3 MnT), increasing its total clinker capacity to 23.5 MnT. Additionally, it commissioned a 4 MW captive solar power plant in Medinipur, West Bengal, and 46 MW renewable energy capacity under Group Captive, bringing its total operational renewable energy capacity to 252 MW.

Concrete

Gadchiroli Added to JSW’s List in Maharashtra’s Steel City Plan

A significant portion of this investment is likely to be concentrated in Nagpur and Gadchiroli.

Published

4 days ago

January 22, 2025

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On the first day of the World Economic Forum (WEF) at Davos, the state government signed memorandums of understanding (MoUs) worth over Rs 3.35 trillion for industrial investments in Vidarbha. By 8:30 pm (Indian time), the largest deal was secured with JSW Group, involving investment proposals worth Rs 3 trillion, which are expected to create 10,000 jobs. A significant portion of this investment is likely to be concentrated in Nagpur and Gadchiroli.

The Pune-based Kalyani Group, with interests in the defence and steel sectors, also signed an MoU for an investment proposal in Gadchiroli. According to a source from the state’s industries department, there is a possibility that the company will establish a defence production unit there.