Connect with us

Economy & Market

The rating system has helped us become more sustainable and green

Published

on

Shares

CK Jain, Unit Head, Vasavadatta Cement, Sedam

THE Green Company Rating System has helped us in effectively communicating to our stake holders about our commitment to sustainable growth, to reduce consumption of natural resources without jeopardising growth of the company, says CK Jain, Unit Head, Vasavadatta Cement, Sedam. In an exclusive chat with Agith G Antony, Jain elaborates on various aspects of sustainability initiatives taken by the plant which is the first one to be awarded Greenco Gold, by the CII for the year 2012-15 under the GreenCo, Green Company Rating System. Excerpts from the interview.

What were the major objectives of going through with the GreenCo Rating System by CII?

One of the most important reasons behind applying for the rating system was to understand our environmental performance on various aspects of environmental sustainability. This includes areas such as energy efficiency, water conservation, greenhouse gas emission, waste management, material conservation, recycling and recyclability, green supply chain, product stewardship, life cycle analysis, other areas like ventilation, biodiversity preservation, innovation, etc. Another major objective was to frame a long term roadmap on going green.

What were the major challenges involved?

VC has always been a believer of sustainable growth and has taken several initiatives on the ecological front. These initiatives helped in achieving GreenCo certification. However, the missing component was the meticulous system of documentation required for GreenCo certification. The certification system helped us in documenting the initiatives taken.

The system presented a challenge that turned into an opportunity for us to record our savings in terms of energy savings, water savings, and GHG emissions mitigation and track the results on a regular basis. GreenCo system has been designed with 30 per cent weightage for systems and 70 per cent weightage for performance and results achieved. This emphasises the fact that just having systems in place is not sufficient and requires actual implementation of initiatives and consequent savings in terms of natural resource conservation.

What are the tangible advantages of the rating system?

GreenCo gives energy efficiency 20 per cent weightage (200 out of total 1000 points). Energy costs also account for approximately 45 per cent of our expenditure.

The system emphasises on the need to have an energy policy, formation of cross- functional energy management cell, energy metering and monitoring systems, setting internal, national and international benchmarks and equipment wise efficiency monitoring. All these initiatives have a direct impact on the energy consumption of the plant as well as energy costs.

The second parameter under GreenCo was, water conservation encourages companies to avoid competition and conflict with the neighbouring communities for shared resources like water. The rating emphasises on the need to have a water policy, water management team, targets for reduction and benchmarks for reduction in consumption. This has helped the plant in understanding and preparing itself for the future to ensure availability of water for both the community and the plant operations.

The plant also has to pay huge amounts of money for disposing hazardous waste. GreenCo encourages companies to reduce, reuse and recycle and practice sustainable waste management practices. For all the other parameters like GHG mitigation, material conservation, greening the supply chain, the rating has given us several tangible benefits.

The rating system has helped us in achieving our objectives of understanding our environmental performance on various aspects of environmental sustainability and in framing a long term roadmap on how to be greener.

Do you think it is a value addition in terms of your marketing strategies?

Yes, most certainly. GreenCo, the Green Company Rating System, has helped us in effectively communicating to our stake holders about our commitment to sustainable growth, to reduce consumption of natural resources without jeopardising growth of the company.

We have been in the cement industry since the year 1983-84, with a rich experience of more than 30 years. In these years, we have encountered all sorts of challenges. These challenges have made the organisation even bolder and determined in its journey to be the best in the country.

We have built faith and trust with our clients and builders by taking various initiatives on the ecological front. GreenCo has helped us in reiterating these initiatives to the near-by communities, our customers, stakeholders and employees.

To what extent has this rating system helped the company to become more sustainable and green?

It’s the proud proclamation but not egoistic exaggeration that this rating system has helped the company to become more sustainable and green. Vasavadatta Cement keeps its eyes and ears always open and vigilant to international standards, conventions and treaties to grasp the spirit with mind and heart.

What is VC’s stated goal of reducing your carbon footprint?

The plant has a target to reduce GHG emissions by 2-3 per cent every year for the next ten years. The following initiatives have been identified and implemented or are in process of implementation –

  • Installation of new lime-crusher (capacity 1400 tph) in mines to reduce transportation of vehicles and fuel consumption;
  • Increase of fly ash injection in PPC;
  • Increase of PPC production;
  • Installation of hot disc to consume WDF, AFR.

The plant has also adopted the following policies and guidelines-

  • Energy policy.
  • TPM policy.
  • Mission on sustainable growth.
  • Green procurement policy.
  • Green transport policy.
  • ISO 50001 and SA 8000 are under implementation

Could you brief us about the use of AFR in the plant?

We recently installed hot disc to consume all types of AFR like municipal solid waste, tyre, plastic waste, carbon black powder, etc. This will help the plant in reducing emissions from usage of conventional fuels.

Tell us about the thrust on renewable energy sources.

The plant has implemented solar heating system for industrial canteen (steam cooking) and uses wood/agro-waste in cement kiln/CPP. In addition, the plant also has plans to install solar lighting for 100 kw at new ADM building, and install waste heat recovery system for cooler and PH exit gases. There is possibility of 17 mw power generation with WHRS.

Vasavadatta Cement is very determined to implement WHR as soon as completing up gradation of all the four clinker coolers. We have finalised the site and layout for installation of WHR Squeesed techno commercial matters with different vendors.

What can you tell us about high efficiency pollution control equipment used for cement kilns, raw mills?

The plant has taken initiatives on fugitive emissions management using mist spray and effective mines management to ensure minimum impact in the surrounding areas. For kilm and raw mills U-III and IV RABH, Unit-I, ESP to bag house is under commissioning. For Unit-II, ESP to bag house conversion is under progress. All coal mills have bag filters. All power plants have ESPs.

What are the steps initiated to reduce water consumption in your plants?

Water mist sprays are used for dust suppression, where specially designed stainless steel nozzles are used with potential water savings of 85 cubic meter per day. 65 per cent of the water used in the plant is sourced from rainwater harvested in four storage ponds of 44,00,000 m3 capacity.

The company has a target to meet 99.9 per cent of its water needs from rainwater harvesting in the next five years.

  • Unit-III & IV raw mills considered for roller press with finish grinding which needs no water.
  • Effluent water is used for cooling bed ash (U-2) in CPP.
  • Recycling of DM water to CT sump IN CPP.
  • Recycling of back wash water.
  • Reutilisation of waste water for process and gardening.
  • Air cooled condenser for U-IV and V captive power plant.
  • We also received the National Award for Excellence in Water Management in 2012.

Green Initiatives

The plant has one of the best specific energy consumption figures in the country. VC also adopts cradle to cradle approach to environmental sustainability as recommended by GreenCo. The plant has taken the following initiatives –

  • Installation of limestone crusher at mines about one KM from plant which has resulted in fuel savings.
  • Installation of roller press for raw mill finish grinding which saves power does not require water.
  • Installation of bag filters for all production centres.
  • Friction drive kiln without girth gear.
  • Deo flex burner for U-III&IV.
  • SF cross bar cooler for u-III &IV.
  • Combi flex drive for cement mill-III&IV no girth gear.
  • Open wagon loading facility for cement.
  • Bulk loading facility for trucks as well as wagons.
  • All major equipments installed with VVFD (Plant-300 & CPP-125) & SPRS.
  • Water harvesting at mines and CPP total capacity of 44 lack M3.
  • We are in the process of implementing projects for further improvement identified during GreenCo assessment. This will enable us to achieve our ambition of GreenCo Platinum, thus making Vasavadatta a world class cement plant.

Resource Management Initiatives

Water conservation –

Celebration of Leak Detection week.

Usage of water mist spray used for dust suppression.

Rainwater harvesting in 4 storage ponds of 44,00,000 m3 capacity.

Energy conservation –

Formulation of energy policy and cross -functional energy management cell.

Performance evaluation of all energy intensive equipment

Suggestion schemes by employees.

Various energy efficiency projects.

Material conservation-

Substitution of high grade limestone with low grade limestone.

Usage of fly ash up to 32 per cent.

Usage of waste as alternative fuel.

Continue Reading
Click to comment

Leave a Reply

Your email address will not be published. Required fields are marked *

Concrete

Nuvoco Vistas, CleanMax Partner for Wind-Solar Hybrid Project in Rajasthan

Published

on

By

Shares

The project – comprising 20 MW of wind and 26.4 MWdc of solar capacity – will support Nuvoco’s cement operations with cleaner power while strengthening its renewable energy and decarbonisation strategy.

Mumbai, September 29, 2026

Nuvoco Vistas Corp Ltd, part of Nirma Group and one of India’s leading cement companies, has partnered with Clean Max Enviro Energy Solutions Limited (CleanMax), a renewable energy solutions provider for the commercial and industrial (C&I) sector, to develop a 46.4 MW wind-solar hybrid renewable energy project in Rajasthan.

The project will support Nuvoco’s cement operations with cleaner power while strengthening its renewable energy and decarbonisation strategy. It is expected to increase the share of renewable energy in Nuvoco’s power mix, reducing fossil fuel consumption and associated emissions.

Developed by CleanMax, an Independent Power Producer (IPP), at Bhikamkhore, Rajasthan, the project will comprise 20 MW of wind capacity and 26.4 MWdc of solar capacity, along with a 2-MWh Battery Energy Storage System (BESS). Power generated from the facility will be supplied to Nuvoco through the State Transmission Utility (STU) Open Access network.

The hybrid project is expected to generate approximately 100 million units (MU) of renewable electricity annually and help avoid around 1,25,485 tonnes of CO₂ emissions every year across Scope 1 and Scope 2 emissions.

The initiative supports Nuvoco’s ongoing efforts to reduce the carbon intensity of its manufacturing operations through renewable energy adoption, Waste Heat Recovery Systems (WHRS), energy-efficiency measures and increased use of alternative fuels. It also aligns with the company’s DIRE (Digitalisation, Innovation and Renewables) agenda, which focuses on climate action, renewable energy transition, water stewardship, circularity and biodiversity conservation across its manufacturing ecosystem.

Commenting on the initiative, Jayakumar Krishnaswamy, Managing Director, Nuvoco Vistas Corp Ltd, said, “This marks an important step in advancing Nuvoco’s journey towards more sustainable and resilient operations. Our collaboration with CleanMax will increase the share of renewable energy across our Rajasthan operations, strengthening our energy mix while improving long-term cost efficiency and reducing our dependence on conventional power sources. Initiatives such as these reinforce our commitment to operational excellence and responsible growth, while supporting our vision of Building a Safer, Smarter and Sustainable World.”

Kuldeep Jain, Founder and Managing Director, CleanMax, said, “Cement plants run continuously, so the power behind them has to be dependable for decades, not years. We’re seeing manufacturing industries view clean energy as an integral part of their core operations and long-term strategy. Our partnership with Nuvoco reflects that shift, and we’re pleased to support its decarbonisation journey. This wind-solar hybrid project is designed to deliver long-term cost certainty while supporting the Company’s transition to cleaner power.”

Nuvoco has been advancing its sustainability initiatives through renewable energy, operational efficiency and technology-driven solutions. The company operates across Cement, Ready-Mix Concrete (RMX) and Modern Building Materials (MBM) segments, with a presence across East, North and West India.

The company began operations in 2014 with a greenfield cement plant in Nimbol, Rajasthan, and later acquired Lafarge India Limited, which entered India in 1999, along with Emami Cement Ltd in 2020 and Vadraj Cement Limited in April 2025. With planned expansion initiatives, including a new grinding mill at the Arasmeta Cement Plant and multiple debottlenecking projects, Nuvoco aims to achieve a cement capacity of 35 MMTPA.

The company reported total income of Rs 113.62 billion in FY 2025-26, reflecting its continued growth trajectory. Its cement portfolio includes Concreto, Duraguard, Double Bull, PSC, Nirmax and Infracem brands, while its RMX business offers products under Concreto, Artiste, InstaMix, X-Con and Ecodure brands. Nuvoco also provides construction solutions under its Zero M range of modern building materials.

Continue Reading

Concrete

UltraTech Cement achieves 100% green energy milestone at Chhattisgarh plant

Published

on

By

Shares

UltraTech Cement’s Kukurdih Works becomes its first integrated unit to meet 100 per cent electricity needs through green energy every month.

Raipur (Chhattisgarh)

UltraTech Cement Limited, the world’s largest cement company outside China, has achieved a significant decarbonisation milestone, with its Kukurdih Cement Works integrated unit in Chhattisgarh meeting 100 per cent of its electricity requirement through green energy every month since April 2026.

Commissioned in 2024, Kukurdih Cement Works has an installed grey cement capacity of 3.3 million tonnes per annum. The unit achieved this milestone through a combination of renewable power sourcing and Waste Heat Recovery Systems (WHRS), which now collectively meet its entire electricity demand while ensuring operational reliability.

Since April 2026, nearly one-third of UltraTech’s 76 manufacturing units in India have maintained green energy utilisation above 50 per cent of their electricity requirements. Five units, including Kukurdih, have exceeded 95 per cent green energy utilisation. The company is also progressively deploying Battery Energy Storage Systems (BESS) across its network to enable deeper renewable energy integration.

As part of its decarbonisation strategy, UltraTech has not invested in additional captive thermal power capacity for greenfield projects or brownfield expansions at its integrated units for over a decade.

As of Q1FY27, the company’s captive green energy capacity stood at 1,897 MW, comprising 1,463 MW of renewable energy capacity from solar, wind and hybrid sources, along with 434 MW of WHRS capacity. Under its RE100 commitment, UltraTech aims to increase the share of green power in its total energy mix to 85 per cent by 2030 and achieve 100 per cent by 2050.

UltraTech Cement Ltd, the cement flagship company of the Aditya Birla Group, is a $10-billion building solutions company and the largest cement producer globally by sales volume outside China. The company has a total grey cement capacity of 210.1 MTPA and white cement/putty capacity of 3.5 MTPA. It is a signatory to the GCCA Climate Ambition 2050 and has committed to the Net Zero Concrete roadmap announced by GCCA.

Continue Reading

Economy & Market

From First Mile to Last Mile

Published

on

By

Shares

Praveen Vashistha, Founder, Gxpress Solutions, speaks about building a holistic logistics network that encompasses latest technology and current challenges faced by logistics service providers.

Logistics may seem to only entail transporting a package from one location to another. However, there is more to this term than just that. Logistics refers to the entire process of controlling all movement, transfers and decisions in the correct way at the right time and cost and with the desired level of visibility.

People nowadays want to receive more than just the delivery. They want quick, efficient, reliable and transparent logistics service. On the other hand, companies are facing higher operating costs, broken supply chains, congested cities, changing habits of consumers and growing complexity of logistics services. In this situation, a full logistics package is gaining importance not only as a competitive advantage but also as a necessity for a successful business.

The main challenge lies in uniting the first mile, the middle mile and the last mile into one seamless process.

The journey begins before the package moves

First-mile logistics may be the least recognised part of the logistics chain, but they have a crucial influence on all that follows.

This stage starts from the moment the shipment leaves the manufacturer, supplier, farm, warehouse or distribution centre. Depending on the industry, first-mile logistics may involve grouping shipments from multiple suppliers, compiling paperwork and checking the inventory before sending the shipments to a central hub.

Flaws in first-mile logistics produce effects later down the supply chain. Delays in cargo pickup can affect warehouse operations; improper packaging can damage goods in transit; and incorrect inventory information may cause stockholding or unnecessary replenishments.

This is why building a reliable network involves simplifying the operations done at the beginning of the supply chain.

Companies require accurate demand forecasts, supplier visibility, standard procedures, and software to capture information from the moment a shipment enters the supply chain. Route planning and fleet management are also important at this stage, especially as it may involve contacting multiple suppliers.

The main goal is simply to make the first mile predictable.

The middle mile: Where scale meets complexity

When products leave the original site, they travel through the ‘middle mile,’ which connects fulfilment centres, warehouses, sorting centres, and regional distribution points. In this phase, logistics networks begin operating on a large scale. A shipment can pass through several facilities before reaching the final destination. Each additional transfer entails the risk of delay or damage and information losses. Accordingly, the ideal solution is not to minimise the number of transfers but rather to optimise them. The use of hub-and-spoke networks, regional distribution centres, and strategically placed distribution centres can help companies shorten transportation routes and optimise distribution costs. Besides, data can be used to determine the optimal placement of inventories.

For instance, a retailer may find that it takes more time and is more expensive to deliver goods to customers if everything is stored in a central warehouse. Meanwhile, regional distribution helps meet the customer’s needs quicker and more efficiently.

The last mile is where the customer judges you

When it comes to the logistics experience, the customer experience comes down to the delivery. While the last mile might comprise a small part of the entire journey in actual distance, it could also entail expensive and difficult processes. Delivery runs through densely populated cities, through traffic jams, through unsuccessful delivery attempts, and through changing consumer preferences and narrowed time frames.

Customers want to have control over their delivery. Delivery means that customers expect to know the exact moment when their order is delivered. They need to receive current updates about their orders and the ability to decide whether they want scheduled deliveries, or whether they want their order to be dropped off at a designated location far from their house.

As a result, last-mile logistics must incorporate both efficiency and experience. The technology may be used to ensure timely and accurate delivery, through such products as route optimisation and real-time delivery tracking.

However, technology is not enough to guarantee success in terms of last-mile delivery. Knowledge of the local area is still an important aspect that contributes to successful delivery.

One network, not three separate operations

First, the common mistake that organisations can make is treating the first mile, the middle, and the last mile separately.

An effective first mile of logistics does not matter much if the shipment waits in a hub for many hours. A perfectly working warehouse does not make a happy customer if the last-mile delivery fails. Therefore, even the fastest last-mile delivery can become an expensive operation if the supply is not well geographically positioned.

The three moments should work together as one whole system.

This implies having a common view on inventory, transport capacities, shipment statuses and demand. The Transportation Management System, Warehouse Management System and order management system should give information to each other instead of acting like separate islands.

That is where real-time information comes into play!

If something happens, such as a vehicle gets delayed, the company has to know that from the start. If not, someone from Customer Service should be informed about the situation.

Visibility is the new infrastructure

Previously, companies had to rely on physical assets, such as warehouses, trucks, and sorting facilities, to create their logistics networks. Today, they have an additional layer of technology providing visibility.

Command-and-control systems now include GPS tracking, Internet of Things devices, bar-coding, RFID, cloud computing, artificial intelligence, and analytics, which allow companies to know what the goods are doing, how well they are doing, and what is going to happen next.

Predictive analytics reveal possible delays. AI-powered forecasting increases availability. Digital dashboards enable the manager to monitor all operations in one place. The efficiency of such technologies is not measured in the amount of information they gather, but rather in their capability of converting data into knowledge.

Logistics managers should be able to answer the following questions: Where is it? When is it supposed to arrive? What causes the delay? What impact does it have? Can it be delivered some other way? How much will it cost?

The sooner the answers are given, the more resilient the logistics system is.

Resilience must be designed into the network

The events of recent years have highlighted the vulnerability of interconnected supply chains. Geopolitical tensions, bad weather, a lack of labour, poorly developed infrastructure and an unexpected spike in demand are some events that can cause problems for logistics systems without prior notice. Thus, companies should create an end-to-end network not just for normal times but also capable of functioning quickly in problematic situations. In order to create such a network, it is necessary to find alternative suppliers, use several means of transportation, create several routes of delivery, and establish inventory. It is also important to use scenario planning to define what to do if the main hub becomes unavailable or any means of transportation is blocked.

Sustainability: Part of the delivery equation

The future of logistics will also be shaped by environmental considerations.

As delivery volumes rise, businesses are under increasing pressure to reduce emissions without compromising service. Better route planning, load optimisation, electric vehicles, alternative fuels, renewable-energy-powered warehouses and consolidated deliveries can all contribute. The most sustainable shipment is often the one that does not require unnecessary movement in the first place.

Better demand forecasting and inventory placement can reduce empty miles and avoid repeated transportation. Consolidating deliveries can improve vehicle utilisation. Reverse logistics can ensure that products, packaging and materials return efficiently instead of becoming waste.

Sustainability, therefore, should not be treated as a separate initiative. It should be incorporated into network design itself.

The future belongs to connected logistics

An end-to-end logistics network ultimately seeks to close existing gaps between various processes.

Every mile of the process should be interconnected with the other miles. Warehouses should be aware of the restraints imposed by transportation. Delivery crews should be able to know at every moment the inventory at their disposal. Clients must have access to this useful information.

Companies that will be successful in this area will not necessarily be the ones with the biggest fleets or the most warehouses. They will simply be the ones that can employ their resources in the most effective manner.

The future of logistics will be represented by an ecosystem consisting of the combination of the physical aspect, digital intelligence, and personnel decisions. Every mile in the process of delivery is important. However, the key advantage here is getting those miles to work together.

For companies, it means having minimal resistance, enhancing their efficiency and improving customer care. For clients, it means simply having the right product delivered at the right time.

About the author: Praveen Vashistha, Founder, Gxpress Solutions,

Continue Reading

Video Thumbnail
▶

    SIGN-UP FOR OUR GENERAL NEWSLETTER

    Trending News

    SUBSCRIBE TO THE NEWSLETTER

     

    Don't miss out on valuable insights and opportunities to connect with like minded professionals.

     


      This will close in 0 seconds