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Concrete

Revolutionary Belt Cleaning

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Ashwini Khunte, Regional Head – Sales and Marketing, Martin Engineering, discusses conveyor maintenance with advanced belt cleaning technology, which delivers durability, efficiency and safety for cement plants.

In every cement plant, a conveyor belt system forms the critical artery that moves material from raw feed to end product. That means conveyor performance is key to productivity and profitability.
Given that a cement plant can have well in excess of 100 conveyors, keeping belts running efficiently demands that they are well-maintained and remain free from carry-back, spillage and build-up that would otherwise cause excess wear and unscheduled down time.
Conveyors are also among the most dynamic and hazardous machinery within any processing plant, and manually inspecting and maintaining each component of a conveyor belt system across a wide area can also be time-consuming, labor intensive and, crucially, involves significant exposure to risk.
Even though the entire cement operation depends on conveyor performance, the importance of clean belts to overall productivity is rarely understood or prioritized by busy plant maintenance teams. Fortunately help is at hand, with specialists from Martin Engineering in available to help Indian cement producers to identify the root causes of their pain points and recommend innovative solutions that are proven to work.
As the world leader in bulk handling solutions, Martin Engineering recently marked 80 years of product innovation, engineering expertise and global growth. The company’s flagship Center for Innovation in Neponset, Illinois, USA is a hothouse for engineering research and technological advancement. As a result, Martin Engineering has become synonymous with the development and manufacture of innovations that deliver cleaner, safer and more productive bulk materials processing.

Unmatched belt cleaning
One of the many products by Martin that’s unique in the marketplace is the revolutionary CleanScrape® range of primary and secondary belt cleaners. In virtually every situation, CleanScrape outperforms all conventional scrapers, setting unrivalled standards for endurance, efficiency and reliability.
Featuring unique patented technology, CleanScrape is the most durable belt cleaning system available, delivering superior cleaning, whole-life cost reductions, and guaranteed to last four times the service life of conventional cleaners with a fraction of the maintenance time. Indeed, there are many cases where a much longer performance lifespan is achieved.
Installed diagonally across the discharge pulley, the blade forms a three-dimensional helix with a highly-effective but low contact pressure between belt and cleaner. The ‘blade’ is comprised of a matrix of tungsten carbide tips and is tensioned against the belt by cables, typically resulting in the removal of up to 95 per cent of stubborn material stuck to the belt.
Engineered for belt widths up to 120 in. (up to 3000 mm), speeds up to 1500 fpm (7.5 m/s), and pulley diameters of up to 78 in. (2000 mm), the cleaner’s groundbreaking design mean it requires minimal space for installation and also make it suitable for use on mechanical splices – put simply it’s the best performing and most versatile belt cleaner on the market.
The CleanScrape® Secondary Cleaner is a fully stainless steel assembly featuring independent 6-inch-wide blades with carbide tips. Each tip is supported on spring-loaded arms at both ends. The load springs allow independent blade rotation back and forward as well as up and down. This range of motion provides equal load pressure across each blade, absorbs obstructions, conforms to ever-changing belt undulations, and is able to arc safely in the event of belt rollback.
When used in combination, the CleanScrape® range of primary and secondary belt cleaners offers unparalleled belt cleaning performance. Carry-back, spillage and build-up are virtually eliminated, ensuring plants can run for way longer without stoppages, and maintenance frequency is much reduced allowing teams to focus on other priorities. But before jumping to conclusions about material handling problems, it’s always best to take a holistic approach. Martin Engineering’s team of experts work alongside maintenance teams and contractors to identify the root causes, specify the right solutions and deliver a return on your investment in improvement.

ABOUT THE AUTHOR:
Ashwini Khunte, Regional Head – Sales and Marketing, Martin Engineering, brings experience from previous roles at Martin Engineering and Move Tech Conveyors. She holds a Bachelor of Engineering (BE) in Mechanical Engineering.

Concrete

Indian Railways Plans Green Fly Ash Transport Network

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Specialised rail logistics will move fly ash from power plants to infrastructure industries.

New Delhi

Indian Railways is planning a large-scale green logistics initiative to transport fly ash from thermal power plants to industries where it can be reused in infrastructure and construction activities.

The initiative was discussed during a review meeting chaired by Union Minister for Railways Ashwini Vaishnaw. Union Ministers of State for Railways V Somanna and Ravneet Singh Bittu were also present.

India generates nearly 340 million tonnes of fly ash every year from thermal power plants. The proposed initiative aims to create an efficient rail-based transport system using specialised containers and dedicated logistics arrangements to move fly ash safely from power plants to end-use industries.

Fly ash is widely used in road construction, cement manufacturing, brick production, concrete, blocks and boards. By improving its movement through the railway network, the initiative is expected to support better utilisation of this industrial by-product while reducing environmental concerns linked to storage and disposal.

The move also aligns with India’s circular economy goals by converting waste from thermal power generation into a useful raw material for the construction and infrastructure sectors. Wider availability of fly ash can help reduce material costs in areas such as bricks and cement, supporting more affordable infrastructure and housing development.

Through this initiative, Indian Railways aims to provide a cleaner, safer and more organised transport solution for fly ash, turning an environmental challenge into an infrastructure resource.

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Concrete

ACC To Expand Cement Capacity Amid Strong Infrastructure Demand

Chairman signals calibrated growth and sustainability focus

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ACC will continue to expand its cement capacity in a calibrated manner, deepen its ready-mix concrete (RMC) footprint and accelerate the adoption of low-carbon technologies, the company chairman conveyed in the latest annual report. The note emphasised a balanced and disciplined approach as the business pursues growth while maintaining environmental safeguards.

He argued that the long-term growth outlook for the Indian economy remains strong but that demand conditions in the near term were likely to stay moderate, necessitating cautious expansion. He pointed to India’s relatively low per capita cement consumption compared with global averages as an indicator of significant long-term potential and highlighted the rise in public capital expenditure to Rs 12 trillion (Rs 12 tn), which he said accounted for about four point four per cent of the GDP.

Against this backdrop, ACC and the wider Adani Cement business are positioning themselves as integrated building materials solution providers rather than traditional commodity suppliers, prioritising capability creation over consolidation. The chairman framed cement as the ingredient and concrete as the performance and said that infrastructure and real estate development increasingly demand engineered solutions delivered at site.

He described how deeper integration across energy, logistics and digital systems is intended to improve responsiveness and efficiency across manufacturing, transport and market operations. The company intends to strengthen technical engagement, mix optimisation and application support to improve project timelines, reduce wastage and enhance structural durability while embedding data analytics and predictive systems.

On sustainability, ACC affirmed its commitment to reducing its environmental footprint through greater use of blended cement, renewable energy, alternative fuels and improved thermal efficiency, presenting industrial growth and environmental responsibility as parallel objectives. The message positioned the group to supply engineered concrete solutions at the point of application as it scales capacity and service offerings.

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Concrete

Ambuja Sees Cement Demand Easing To Around Five Per Cent In FY27

Company Cites Housing, Infrastructure And Government Capex

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Ambuja Cements has said in its latest annual report that cement demand in India is likely to moderate to around five per cent in fiscal year twenty seven, marking a slowdown from the estimated six point five to seven point five per cent growth anticipated for fiscal year twenty six. The company described this as a transition to a more measured pace of expansion after several years of strong momentum in the sector.

It said that underlying demand drivers such as housing, infrastructure development, urbanisation and government capital expenditure remain intact and are expected to sustain cement consumption across regions. The report noted that global geopolitical uncertainties and weather risks, including forecasts of a below normal monsoon, could influence near term demand, while emphasising that the longer term infrastructure story for India continues to provide a solid foundation for the sector.

Industry observers have said that the sector may move towards mid single digit growth rates in fiscal year twenty seven after stronger performances in recent years. The company outlined a calibrated expansion strategy with capacity additions phased to match project pipelines, regional demand patterns and market absorption, seeking to avoid oversupply and pressure on pricing.

Ambuja has crossed the 100 million tonnes per annum capacity milestone (100 mn t per annum) following acquisitions and organic expansion, strengthening its position in the competitive market. The outlook in the report broadly aligns with other market assessments that placed demand at around five per cent in fiscal year twenty five, a recovery to six point five to seven point five per cent in fiscal year twenty six and an easing in fiscal year twenty seven as capacity increases. Executives remain focused on long term demand fundamentals driven by infrastructure and housing.

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