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Automation enables real-time monitoring

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Rajender Sharma, Vice President – Process, Wonder Cement, talks about leveraging alternative raw materials, fuels and advanced technologies to reduce carbon emissions and marching towards net zero goals.

What is the current sentiment in the cement industry about going green?
In recent years, there has been a significant shift in the sentiment within the cement industry towards embracing sustainability and going green. With growing awareness of environmental concerns and the urgent need to mitigate climate change, cement manufacturers worldwide are increasingly focusing on eco-friendly practices and innovations to reduce carbon emissions and environmental footprint.

Tell us about the key alternative raw materials used for the manufacturing of green cement?
Key alternative raw materials used for manufacturing green cement include industrial by-products such as fly ash, slag and silica fume. These materials not only reduce the consumption of traditional raw materials like limestone and clay but also help in lowering carbon emissions during the production process.

Fuel plays an important role in the green initiative of the cement industry. How does the use of alternative fuels impact the productivity and efficiency of the manufacturing process?
The use of alternative fuels, such as biomass, waste-derived fuels and alternative fossil fuels, significantly contribute to the green initiative of the cement industry by reducing dependency on fossil fuels and decreasing carbon emissions. While initially, there may be some adjustments required in manufacturing processes, the long-term benefits include improved productivity, enhanced energy efficiency and reduced environmental impact.

Tell us about the cement blends or products from your organisation that are lower in their carbon content.
At Wonder Cement, we are committed to producing cement blends and products that are not only high-quality but also environmentally sustainable. Our range of low-carbon cement blends includes products formulated with a higher percentage of supplementary cementitious materials, such as fly ash and conditioned fly ash, resulting in a reduced carbon footprint compared to traditional cement products.

Tell us about your net zero goals. How much have you achieved so far?
Wonder Cement has set ambitious net zero goals to minimise carbon emissions across our operations. While we have made significant progress in reducing our carbon footprint through various initiatives and investments in sustainable technologies, we continue to strive towards achieving our ultimate goal of becoming carbon-neutral.

How do you incorporate sustainability into your cement manufacturing process?
Sustainability is at the core of our cement manufacturing process at Wonder Cement. We incorporate sustainable practices such as optimising energy consumption, utilising alternative raw materials and fuels, implementing advanced emission control technologies, and promoting circular economy principles to minimise waste generation and environmental impact.

Can the incorporation of automation and technology further the green initiative of the cement industry?
Absolutely. The incorporation of automation and advanced technology in cement manufacturing not only enhances operational efficiency and product quality but also facilitates the adoption of sustainable practices. Automation enables real-time monitoring and optimisation of processes, leading to reduced energy consumption, lower emissions and overall environmental sustainability.
What are the major challenges in reducing the carbon content of cement manufacturing, and how can they be resolved?
One of the major challenges in reducing the carbon content of cement manufacturing is the industry’s reliance on traditional production methods and raw materials. However, with continuous research and development, along with investments in innovative technologies and alternative materials, such as carbon capture and utilisation, the cement industry can overcome these challenges and transition towards greener and more sustainable production practices.

How do you measure the impact of your green cement on the environment and society?
At Wonder Cement, we employ rigorous monitoring and assessment processes to measure the environmental and social impact of our green cement products. This includes evaluating factors such as carbon emissions, resource utilisation, community engagement, and stakeholder feedback. We continuously
strive to improve the sustainability of our products through innovation, research, and collaboration with industry partners and experts. Our commitment to sustainability extends beyond compliance, as we aim to create lasting positive impacts on the environment and society.
As a responsible player in the cement industry, Wonder Cement remains steadfast in its dedication to sustainable practices, innovation, and environmental stewardship. Our journey towards a greener future is ongoing, and we are proud to lead by example in shaping a more sustainable cement industry for generations to come. By prioritising sustainability, innovation, and collaboration, Wonder Cement is committed to leading the transition towards a greener and more sustainable cement industry.

  • Kanika Mathur

Concrete

Cement Makers Reaffirm Commitment to Sustainable Growth

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World Environment Day spotlight on innovation and circularity

On World Environment Day, the Indian cement industry reiterated its commitment to supporting India’s climate ambitions through sustainable manufacturing, resource efficiency and the adoption of cleaner technologies.

The Cement Manufacturers’ Association (CMA) said the sector remains aligned with the Government of India’s Net Zero commitments and is accelerating efforts to reduce its environmental footprint while supporting the country’s infrastructure and development agenda.

Parth Jindal, President, CMA and Managing Director, JSW Cement, said the industry is increasingly adopting cleaner technologies, improving energy efficiency and expanding the use of alternative fuels and raw materials. He also highlighted the growing importance of circular economy practices, where industrial by-products and waste streams from one sector are utilised as resources in another.

“The Indian Cement Industry is aligned to the Government’s commitments on carbon mitigation and is accelerating the adoption of cleaner technologies, resource efficiency and circular economy practices while actively exploring the potential of Carbon Capture, Utilisation and Storage (CCUS) as a critical pathway for deep decarbonisation,” said Jindal.

He added that coprocessing industrial waste and by-products helps conserve natural resources, reduce disposal requirements and lower the environmental footprint across multiple sectors.

According to Jindal, sustainability is no longer limited to manufacturing processes but is increasingly influencing investment decisions, innovation strategies and long-term growth plans within the industry.

Echoing similar views, Dr Raghavpat Singhania, Vice President, CMA and Managing Director, JK Cement, said sustainable development extends beyond emissions reduction and must also focus on responsible resource utilisation and waste minimisation.

“Sustainability in the built environment cannot be measured by emissions alone. It is equally about how efficiently we use resources, how effectively we minimise waste and how responsibly we create the infrastructure that will serve future generations,” said Singhania.

He noted that the cement industry is advancing its sustainability agenda through greater resource efficiency, increased circularity, technological innovation and continuous improvements in manufacturing practices. As a key contributor to India’s infrastructure development, the sector has a critical role to play in balancing economic growth with environmental responsibility.

On the occasion of World Environment Day, industry leaders reaffirmed their commitment to supporting India’s climate goals while delivering the materials required for resilient, durable and sustainable infrastructure.

 

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Concrete

Building a Greener Future Together

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Environmental sustainability requires immediate action, not just long-term commitments and discussions. Recycling, circular economy practices, and technology-driven waste management can help industries reduce environmental impact while supporting sustainable growth.

Author: Jignesh Kundaria, Director and CEO, Fornnax Technology

World Environment Day serves as an important reminder that environmental sustainability can no longer remain confined to discussions, reports, or long-term commitments. The environmental challenges facing the world today demand immediate, measurable, and collective action. Across industries and communities, waste generation continues to outpace our ability to process it responsibly, placing increasing pressure on ecosystems, natural resources, public health, and the well-being of future generations.

One of the most significant shifts required today is a change in how society perceives waste. Rather than being viewed as a material to be discarded, waste must be recognised as a valuable resource that can contribute to both economic growth and environmental protection when managed through the right technologies and systems. This mindset forms the foundation of the circular economy model that countries across the world are increasingly adopting to reduce landfill dependence, recover valuable materials, and create more sustainable industrial ecosystems.

India has made meaningful progress in strengthening awareness around sustainability, recycling, and environmental responsibility over the past decade. Significant efforts are being made to formalise the recycling sector through improved infrastructure, technology adoption, policy implementation, and broader stakeholder participation. These developments are creating a stronger foundation for responsible waste management and resource recovery across the country.

However, achieving long-term environmental impact requires collaboration from all stakeholders. Industries, policymakers, technology providers, and communities must work together with greater accountability to strengthen recycling ecosystems, encourage responsible waste management practices, and create sustainable outcomes through consistent execution rather than temporary interventions.

As someone closely associated with the recycling industry, I firmly believe that technology will play a decisive role in addressing future environmental challenges. Advanced recycling systems have the potential to recover valuable resources, reduce pollution, minimise landfill burdens, and conserve energy, creating a more sustainable future for generations to come. This belief is deeply reflected in Fornnax’s motto, “Committed to Create a Green Future,” which embodies our commitment to building long-term environmental value through innovation and responsible action.

At the same time, technology alone cannot deliver meaningful change. Real progress requires intent, awareness, participation, and a shared sense of responsibility. Sustainable development can only be achieved when innovation is supported by collective action and a genuine commitment to environmental stewardship.

On this World Environment Day, let us move beyond conversations and take meaningful steps towards creating a cleaner, greener, and more sustainable planet. By embracing innovation, strengthening recycling ecosystems, and acting responsibly today, we can create lasting environmental impact and secure a better future for generations to come.

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Concrete

JK Lakshmi Advances LC3 Cement Expansion

Company highlights commercial production and research partnerships

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The meeting reviewed progress in limestone calcined clay cement (LC3) technology and its commercial adoption in India’s cement sector, focusing on low-carbon alternatives to conventional binders. JK Lakshmi Cement noted that limestone calcined clay cement can reduce carbon dioxide emissions by up to 40 per cent compared with conventional cement and said this reduction supports industry decarbonisation. The company highlighted that it was among the first two cement manufacturers in India to move LC3 into commercial production after the Bureau of Indian Standards approved the technology as a cement standard.

Vinita Singhania said the transition of LC3 from research to commercial production reflected collaboration between industry, academia and international institutions. Maya Tissafi acknowledged JK Lakshmi Cement’s role in advancing LC3 adoption in India and its contribution in taking the technology from laboratory trials to commercial implementation. Both representatives underlined the growing relevance of sustainable construction materials as India expands infrastructure and urban development.

The meeting explored continued collaboration with Swiss research institutions such as EPFL, EMPA and ETH Zurich alongside Indian academic partners and development organisations. JK Lakshmi Cement has been associated with the LC3 initiative since 2014 and worked with EPFL, IIT Delhi, IIT Madras, Development Alternatives and Technology and Action for Rural Advancement. The company conducted one of the earliest industrial trials of LC3 and recently announced commercial production of Green Pro LC3 cement from its Jaykaypuram plant in Rajasthan.

India remains the world’s second-largest cement producer and expansion of infrastructure, urbanisation and housing demand continue to support long-term sector growth, increasing interest in low-carbon technologies. The company reported an annual turnover of more than Rupees (Rs) 60 bn and current cement capacity of about 18 million (mn) tonnes (t) per annum, with a target of reaching 30 million (mn) tonnes (t) by 2030. Apart from grey cement, the company also makes ready-mix concrete, gypsum plaster, wall putty, primers, adhesives and fly ash blocks, and both sides concluded on the need for continued collaboration to develop sustainable construction solutions.

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