Connect with us

Concrete

Automation enables real-time monitoring

Published

on

Shares

Rajender Sharma, Vice President – Process, Wonder Cement, talks about leveraging alternative raw materials, fuels and advanced technologies to reduce carbon emissions and marching towards net zero goals.

What is the current sentiment in the cement industry about going green?
In recent years, there has been a significant shift in the sentiment within the cement industry towards embracing sustainability and going green. With growing awareness of environmental concerns and the urgent need to mitigate climate change, cement manufacturers worldwide are increasingly focusing on eco-friendly practices and innovations to reduce carbon emissions and environmental footprint.

Tell us about the key alternative raw materials used for the manufacturing of green cement?
Key alternative raw materials used for manufacturing green cement include industrial by-products such as fly ash, slag and silica fume. These materials not only reduce the consumption of traditional raw materials like limestone and clay but also help in lowering carbon emissions during the production process.

Fuel plays an important role in the green initiative of the cement industry. How does the use of alternative fuels impact the productivity and efficiency of the manufacturing process?
The use of alternative fuels, such as biomass, waste-derived fuels and alternative fossil fuels, significantly contribute to the green initiative of the cement industry by reducing dependency on fossil fuels and decreasing carbon emissions. While initially, there may be some adjustments required in manufacturing processes, the long-term benefits include improved productivity, enhanced energy efficiency and reduced environmental impact.

Tell us about the cement blends or products from your organisation that are lower in their carbon content.
At Wonder Cement, we are committed to producing cement blends and products that are not only high-quality but also environmentally sustainable. Our range of low-carbon cement blends includes products formulated with a higher percentage of supplementary cementitious materials, such as fly ash and conditioned fly ash, resulting in a reduced carbon footprint compared to traditional cement products.

Tell us about your net zero goals. How much have you achieved so far?
Wonder Cement has set ambitious net zero goals to minimise carbon emissions across our operations. While we have made significant progress in reducing our carbon footprint through various initiatives and investments in sustainable technologies, we continue to strive towards achieving our ultimate goal of becoming carbon-neutral.

How do you incorporate sustainability into your cement manufacturing process?
Sustainability is at the core of our cement manufacturing process at Wonder Cement. We incorporate sustainable practices such as optimising energy consumption, utilising alternative raw materials and fuels, implementing advanced emission control technologies, and promoting circular economy principles to minimise waste generation and environmental impact.

Can the incorporation of automation and technology further the green initiative of the cement industry?
Absolutely. The incorporation of automation and advanced technology in cement manufacturing not only enhances operational efficiency and product quality but also facilitates the adoption of sustainable practices. Automation enables real-time monitoring and optimisation of processes, leading to reduced energy consumption, lower emissions and overall environmental sustainability.
What are the major challenges in reducing the carbon content of cement manufacturing, and how can they be resolved?
One of the major challenges in reducing the carbon content of cement manufacturing is the industry’s reliance on traditional production methods and raw materials. However, with continuous research and development, along with investments in innovative technologies and alternative materials, such as carbon capture and utilisation, the cement industry can overcome these challenges and transition towards greener and more sustainable production practices.

How do you measure the impact of your green cement on the environment and society?
At Wonder Cement, we employ rigorous monitoring and assessment processes to measure the environmental and social impact of our green cement products. This includes evaluating factors such as carbon emissions, resource utilisation, community engagement, and stakeholder feedback. We continuously
strive to improve the sustainability of our products through innovation, research, and collaboration with industry partners and experts. Our commitment to sustainability extends beyond compliance, as we aim to create lasting positive impacts on the environment and society.
As a responsible player in the cement industry, Wonder Cement remains steadfast in its dedication to sustainable practices, innovation, and environmental stewardship. Our journey towards a greener future is ongoing, and we are proud to lead by example in shaping a more sustainable cement industry for generations to come. By prioritising sustainability, innovation, and collaboration, Wonder Cement is committed to leading the transition towards a greener and more sustainable cement industry.

  • –Kanika Mathur

Concrete

CII Calls for Greater Alternative Fuel Use in Cement Industry

Published

on

By

Shares

The Confederation of Indian Industry (CII), through its Green Business Centre and Energy Efficiency Council, inaugurated the 16th Conference on Alternative Fuel and Raw Material Usage (AFR) in Goa on 27 October 2026. The two-day conference brought together more than 350 industry leaders, policymakers, waste management experts and technology providers to explore strategies for accelerating alternative fuel adoption in India’s cement industry.

Held under the theme ‘Preparation for Net-Zero: Alternative Fuels & Raw Material in Cement Manufacturing’, the conference focused on reducing dependence on conventional fuels, improving waste utilisation and strengthening circular economy practices across cement manufacturing operations.

E R Raj Narayanan, Chairman, AFR Conference 2026, and Business Head and Chief Manufacturing Officer, UltraTech Cement, highlighted the industry’s progress in alternative fuel adoption. He emphasised the need to scale implementation, strengthen supply chains and extend circularity beyond fuel substitution to alternative raw materials through technological innovation and industry collaboration.

Harish Adconkar, Managing Director, Goa Waste Management Corporation, highlighted Goa’s progress in scientific waste management and refuse-derived fuel (RDF) production. He stated that approximately 765,000 tonnes of RDF had been supplied to cement plants, contributing to an estimated displacement of 320,000–560,000 tonnes of coal. He emphasised the importance of consistent RDF offtake and stronger coordination between urban local bodies, waste management agencies and cement manufacturers.

Dr L P Singh, Director General, National Council for Cement and Building Materials, identified AFR as an important opportunity for decarbonisation and resource efficiency. Drawing parallels with the industry’s successful utilisation of fly ash, he stressed the need to address quality, technological and economic challenges to expand alternative fuel adoption.

Dr Sharad P Kale, Special Advisor to the Chief Minister of Goa and former Head of Technology Transfer and Collaboration at BARC, emphasised treating waste as a resource. He highlighted decentralised biodegradable waste processing, reduced food waste and improved resource recovery as essential measures for minimising landfill dependence.

Kiran Ananth, Executive Director, Energy Efficiency, Renewable Energy and Green Entrepreneurship, CII-Green Business Centre, noted that India’s cement production reached approximately 491 million tonnes in FY2025-26, while the industry’s thermal substitution rate (TSR) stood at 7.5 per cent, with around 7 million tonnes of alternative fuels utilised annually.

He added that the industry had invested over Rs 12 billion in co-processing infrastructure during the past six years. Improving RDF supply reliability and quality assurance would be crucial to maximising the utilisation of existing infrastructure and accelerating industrial decarbonisation.

The conference also featured discussions on advanced AFR co-processing technologies, waste pre-processing solutions and industrial best practices for improving fuel substitution and resource recovery.

A publication titled ‘From Waste to Kiln: Scaling the Use of MSW-Derived RDF in Indian Cement Plants’ was launched during the inaugural session. The report identified inconsistent RDF supply and quality as major barriers to achieving higher thermal substitution rates.

According to the publication, many cement kilns already possess the technical capability to achieve higher alternative fuel substitution. However, variations in RDF availability, moisture content, particle size and calorific value continue to limit utilisation. The report emphasised the need to strengthen waste segregation, pre-processing and aggregation systems to establish reliable RDF supply chains.

The conference’s second-day agenda includes discussions on innovative domestic and industrial waste management solutions, alternative raw materials for low-carbon cement and strategies to increase alternative fuel utilisation across India’s cement manufacturing sector.

Continue Reading

Concrete

Sameera Group Enters Industrial and Logistics Real Estate

Rs. 1.5 bn project to support manufacturing and supply-chain firms

Published

on

By

Shares



Sameera Group has entered the industrial and logistics real estate segment with a 450,000 sq ft development in Sriperumbudur, Chennai. The group will invest Rs. 1.5 bn in the project, expanding beyond residential plotted developments into business-to-business real estate.

The proposed park will serve light manufacturing, e-commerce, third-party logistics and other supply-chain businesses. Building plan approvals have been secured, with construction expected to begin shortly. The development is scheduled to become operational within 12 to 15 months.

Sameera Group Managing Director and Chief Executive Officer Jayakumar Murugesan said the project marked the next stage of the company’s growth after nearly four decades in land acquisition and real estate development. He attributed the choice of Sriperumbudur to its industrial activity and growth prospects.

The Grade A development will include internal movement routes and shared infrastructure for modern manufacturing and logistics operations. The group is pursuing Indian Green Building Council (IGBC) Platinum certification and plans to provide rooftop solar readiness, rainwater harvesting, wastewater recycling, energy and water monitoring, and electric vehicle charging facilities.

The project is being developed amid increased demand for industrial and warehousing space in Chennai. Knight Frank’s India Warehousing Market Report 2026 recorded 8.3 mn sq ft of warehousing transactions in the city during 2025, up 42 per cent from the previous year, with manufacturing accounting for 59 per cent of demand. The Sriperumbudur-Oragadam cluster contributed 77 per cent of transactions.

Sameera Group plans to develop 5 to 6 mn sq ft across a larger industrial and logistics portfolio over the next five years, involving an estimated investment of Rs. 18 bn. Land has been acquired for projects in Chennai, Hosur and Bengaluru. Established in 1982, the group has developed more than 900 acres, sold over 13,700 residential plots, and currently has 35 projects under development and 28 in its pipeline.

Continue Reading

Concrete

UltraTech Cement Expands in Andhra Pradesh with Rs. 26.5 bn

Petnikota plant adds 3.6 MTPA cement dispatch capacity

Published

on

By

Shares



UltraTech Cement has expanded its manufacturing footprint in Andhra Pradesh with the commissioning of Petnikota Cement Works, an integrated cement plant built with an investment of around Rs. 26.5 bn. The facility is located in Petnikota village in Kolimigundla mandal of Nandyal district, in the Rayalaseema region.

Construction of the plant began in May 2025. The facility has a clinkerisation capacity of 3.3 MTPA and a cement dispatch capacity of 3.6 MTPA, strengthening the company’s production and distribution presence in the State.

The plant is expected to provide direct employment to 650 people and indirect employment to another 2,000. It has been designed to operate entirely on green energy and does not have a captive thermal power plant. The project also uses no groundwater, according to information released by the Andhra Pradesh Government.

Nara Lokesh, Andhra Pradesh Minister for Information Technology, said in the release that the facility was taken from groundbreaking to commissioning in 14 months. He described the project as a state-of-the-art addition to the company’s operations in the State and said it would create 2,650 direct and indirect employment opportunities.

Petnikota Cement Works adds to UltraTech Cement’s manufacturing capacity in Andhra Pradesh while supporting industrial activity in Nandyal district. The plant’s energy design and stated groundwater-use policy are also intended to reduce the environmental impact of its operations. The company has identified the facility as part of its continuing capacity expansion in the Indian cement market.

Continue Reading

Video Thumbnail
▶

    SIGN-UP FOR OUR GENERAL NEWSLETTER

    Trending News