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Solar energy is clean, renewable and emission-free

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Raman Bhatia, Founder and Managing Director, Servotech Power Systems, talks about their solar power systems that are tailored for the energy-intensive cement manufacturing sector while highlighting the challenges of location suitability, intermittency, infrastructure limitations and cost barriers

Which amongst your products can provide energy to the cement manufacturing process?
In recent times, solar energy has undoubtedly emerged as a powerful and eco-friendly source of electricity making it suitable for various industrial applications. The cement production sector,
known for its high energy demands from carbon-emitting sources, stands as an ideal sector for our groundbreaking solar solutions to create a significant transformative impact.
Our highly compatible On-Grid Solar System is engineered to meet the power demands of the cement manufacturing plant by tapping into the abundant and clean resource of solar energy, ultimately leading to reduced energy costs. This not only promotes sustainable manufacturing practices but also enhances cost-effectiveness. By harnessing the abundant solar energy, we offer sustainable and adaptable solutions that are propelling the cement production energy towards a more sustainable future.

Cement production is an energy-intensive. Can solar energy support the process and make it sustainable?
Absolutely! Cement manufacturing indeed requires a significant amount of energy, which comes from carbon-emitting sources. However, by integrating Servotech’s on-grid solar system, the cement manufacturing process can be supported with clean and renewable energy. This sustainable energy source not only reduces the carbon footprint but also lowers operational costs, making the entire process more environmentally friendly and economically viable.

Tell us about your process of supplying energy to cement plants.
Our highly efficient On-Grid Solar System is designed to provide solar energy to cement manufacturing plants seamlessly. The process begins with the installation of solar panels, which capture sunlight and convert it into electricity. The energy generated is then fed into the plant’s electrical grid. This solar-generated electricity effectively powers various operations within the cement manufacturing process, reducing the plant’s reliance on conventional energy sources and lowering its electricity costs.
This transition to solar energy not only makes cement production more sustainable but also contributes to reduced operational expenses, ultimately benefitting the environment and making the entire process cost-efficient.

How is the impact of using solar power as an energy source compared to carbon-emitting energy sources?
The environmental benefits of solar power are profound. Unlike traditional energy sources that rely on fossil fuels, solar energy is clean, renewable and emission-free. When integrated into the energy supply for cement plants, solar power significantly minimises the use of fossil fuels, which are finite resources and major contributors to greenhouse gas emissions.
By reducing reliance on carbon-emitting energy sources, solar power contributes to a cleaner and healthier environment. This transition to cleaner energy not only mitigates climate change but also enhances air quality, thereby creating a more sustainable and environmentally conscious future.

Which standards and compliances do you adhere to?
We place paramount importance on adhering to industry standards and regulatory compliance throughout the manufacturing and installation of our solar systems. During the manufacturing process, rigorous quality checks are conducted to ensure the efficiency, durability and optimal functioning of our products.
When it comes to the installation of our solar systems, we take meticulous care to ensure proper mounting and positioning, maximising their exposure to sunlight. Our manufacturing and installation procedures strictly adhere to the standards established by reputable organisations, including the National Electric Code, IEEE, BIS, ISO and IEC.
Furthermore, our solar products are MNRE-approved. By complying with these standards,
we ensure robust, sustainable, and safe solar power installations.

What are the major challenges that you face in the supply of renewable energy?
The supply of renewable energy faces several significant challenges. Finding a suitable location to facilitate installation is one of the major problems. Every area be it urban or rural comes with its own set of challenges, in this case, finding a location that supports smooth installation can get a little tricky.
Intermittency is a primary concern, as sources like wind and solar are weather-dependent, requiring energy storage solutions to ensure consistent availability. Infrastructural limitations of the grid hinder the efficient distribution of renewable energy from remote locations to urban areas. Additionally, the high
upfront costs of renewable technologies can deter investment. Regulatory and policy uncertainties also impact growth.
Finally, environmental concerns, such as land use and wildlife disruption, need careful consideration. Addressing these challenges requires advancements in energy storage, grid modernisation, supportive policies, and innovative solutions to ensure a reliable and sustainable renewable energy supply and Servotech is actively working towards surmounting these barriers, paving the way for a sustainable future powered by solar energy.

  • Kanika Mathur

Concrete

Indian Railways Plans Green Fly Ash Transport Network

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Specialised rail logistics will move fly ash from power plants to infrastructure industries.

New Delhi

Indian Railways is planning a large-scale green logistics initiative to transport fly ash from thermal power plants to industries where it can be reused in infrastructure and construction activities.

The initiative was discussed during a review meeting chaired by Union Minister for Railways Ashwini Vaishnaw. Union Ministers of State for Railways V Somanna and Ravneet Singh Bittu were also present.

India generates nearly 340 million tonnes of fly ash every year from thermal power plants. The proposed initiative aims to create an efficient rail-based transport system using specialised containers and dedicated logistics arrangements to move fly ash safely from power plants to end-use industries.

Fly ash is widely used in road construction, cement manufacturing, brick production, concrete, blocks and boards. By improving its movement through the railway network, the initiative is expected to support better utilisation of this industrial by-product while reducing environmental concerns linked to storage and disposal.

The move also aligns with India’s circular economy goals by converting waste from thermal power generation into a useful raw material for the construction and infrastructure sectors. Wider availability of fly ash can help reduce material costs in areas such as bricks and cement, supporting more affordable infrastructure and housing development.

Through this initiative, Indian Railways aims to provide a cleaner, safer and more organised transport solution for fly ash, turning an environmental challenge into an infrastructure resource.

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Concrete

ACC To Expand Cement Capacity Amid Strong Infrastructure Demand

Chairman signals calibrated growth and sustainability focus

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ACC will continue to expand its cement capacity in a calibrated manner, deepen its ready-mix concrete (RMC) footprint and accelerate the adoption of low-carbon technologies, the company chairman conveyed in the latest annual report. The note emphasised a balanced and disciplined approach as the business pursues growth while maintaining environmental safeguards.

He argued that the long-term growth outlook for the Indian economy remains strong but that demand conditions in the near term were likely to stay moderate, necessitating cautious expansion. He pointed to India’s relatively low per capita cement consumption compared with global averages as an indicator of significant long-term potential and highlighted the rise in public capital expenditure to Rs 12 trillion (Rs 12 tn), which he said accounted for about four point four per cent of the GDP.

Against this backdrop, ACC and the wider Adani Cement business are positioning themselves as integrated building materials solution providers rather than traditional commodity suppliers, prioritising capability creation over consolidation. The chairman framed cement as the ingredient and concrete as the performance and said that infrastructure and real estate development increasingly demand engineered solutions delivered at site.

He described how deeper integration across energy, logistics and digital systems is intended to improve responsiveness and efficiency across manufacturing, transport and market operations. The company intends to strengthen technical engagement, mix optimisation and application support to improve project timelines, reduce wastage and enhance structural durability while embedding data analytics and predictive systems.

On sustainability, ACC affirmed its commitment to reducing its environmental footprint through greater use of blended cement, renewable energy, alternative fuels and improved thermal efficiency, presenting industrial growth and environmental responsibility as parallel objectives. The message positioned the group to supply engineered concrete solutions at the point of application as it scales capacity and service offerings.

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Concrete

Ambuja Sees Cement Demand Easing To Around Five Per Cent In FY27

Company Cites Housing, Infrastructure And Government Capex

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Ambuja Cements has said in its latest annual report that cement demand in India is likely to moderate to around five per cent in fiscal year twenty seven, marking a slowdown from the estimated six point five to seven point five per cent growth anticipated for fiscal year twenty six. The company described this as a transition to a more measured pace of expansion after several years of strong momentum in the sector.

It said that underlying demand drivers such as housing, infrastructure development, urbanisation and government capital expenditure remain intact and are expected to sustain cement consumption across regions. The report noted that global geopolitical uncertainties and weather risks, including forecasts of a below normal monsoon, could influence near term demand, while emphasising that the longer term infrastructure story for India continues to provide a solid foundation for the sector.

Industry observers have said that the sector may move towards mid single digit growth rates in fiscal year twenty seven after stronger performances in recent years. The company outlined a calibrated expansion strategy with capacity additions phased to match project pipelines, regional demand patterns and market absorption, seeking to avoid oversupply and pressure on pricing.

Ambuja has crossed the 100 million tonnes per annum capacity milestone (100 mn t per annum) following acquisitions and organic expansion, strengthening its position in the competitive market. The outlook in the report broadly aligns with other market assessments that placed demand at around five per cent in fiscal year twenty five, a recovery to six point five to seven point five per cent in fiscal year twenty six and an easing in fiscal year twenty seven as capacity increases. Executives remain focused on long term demand fundamentals driven by infrastructure and housing.

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