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From Grey to Green

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Raman Bhatia, Managing Director, Servotech Renewable Power System, outlines how renewable energy integration, innovation and carbon capture can transform cement from a high-emission material into a driver of sustainable growth.

Cement forms the backbone of infrastructure and development, but it also contributes significantly to global CO2 emissions due to its energy-intensive production processes. As India accelerates its growth trajectory while committing to Net Zero ambitions, the focus on reducing the carbon footprint of cement production is more urgent than ever. We believe the theme of the 3Cs: Cut, Cement, Carbon, captures this transition with clarity, reflecting the need to rethink traditional manufacturing approaches, integrate renewable energy, and embrace new technologies that balance productivity with sustainability.

India’s cement industry in theNet Zero era
Cutting emissions in the cement industry is both an environmental necessity and a business imperative. Traditional cement production generates a lot of carbon from the fuels as well as the production process itself. To cut these emissions, producers are increasingly looking at fuel substitution with renewable energy sources, adopting waste heat recovery systems and integrating automation to maximise efficiency. Energy accounts for nearly a third of cement manufacturing costs, making energy efficiency a natural entry point for cutting carbon.
Renewable energy technologies are emerging as transformative solutions. Servotech Renewable has been contributing to this shift by delivering solar power systems, energy storage and green technology solutions that allow industrial plants to reduce dependence on fossil fuels. By integrating renewable energy directly into cement production units, the industry can meaningfully lower its energy-related emissions without compromising on output.
Equally important is innovation in cement itself. Supplementary cementitious materials such as fly ash, slag and calcined clay are viable substitutes that not only lower emissions but also utilise industrial by-products, contributing to a circular economy. The integration of green chemistry principles, alongside process innovations, is helping manufacturers reimagine cement as a material that supports sustainability goals. Servotech’s expertise in delivering scalable renewable energy infrastructure further complements these innovations, providing the reliable, clean power required to operate energy-intensive systems associated with advanced cement production technologies.
Carbon capture and utilisation are the third pillar of this transition. Even with the best practices in efficiency and fuel substitution, cement production will always generate some level of unavoidable CO2 due to calcination. To achieve true decarbonisation, the industry must actively invest in technologies that capture carbon at source and either store it or convert it into usable materials. Globally, pilot projects have already demonstrated the potential of carbon capture systems, and India is beginning to explore these avenues with growing interest. What makes this compelling is the possibility of turning a waste product into a resource that can be used for producing construction materials, fuels or chemicals, thereby creating an entirely new value chain.
A collaborative ecosystem involving manufacturers, renewable technology providers and policymakers is essential at this point to create a roadmap that is both technically feasible and economically viable. Servotech Renewable is playing a vital role in this ecosystem, as our technologies provide the renewable backbone required for decarbonisation efforts to succeed. By supporting cement plants in their transition to clean energy and offering advanced solutions for power stability, we ensure that ambitious sustainability goals translate into ground-level action.
The cement industry’s contribution to India’s GDP and infrastructure development is undeniable, but so too is its responsibility to align with the nation’s climate commitments. The journey toward decarbonisation requires bold investments, steady innovation and a willingness to adopt technologies that may initially seem disruptive but ultimately secure long-term growth. For decades, cement has symbolised strength and durability, but now it must also symbolize responsibility and sustainability. For us, the 3Cs framework highlights a future where cement is no longer viewed as a hard-to-abate sector but as an industry that took bold steps toward transformation.
Our mission aligns with this very vision, transitioning industries to cleaner, smarter, and more sustainable operations. Our expertise across renewable energy, energy storage, and green technology provides the tools and infrastructure for sectors like
cement to embrace decarbonisation meaningfully. As India pushes forward on its Net Zero journey, the cement industry’s ability to cut emissions, innovate materials, and capture carbon will define not
just the future of infrastructure but the resilience of our environmental and economic systems.
By integrating renewable power and carbon-neutral technologies, we can reimagine cement as a foundation not only for urban development but for a truly sustainable tomorrow.

ABOUT THE AUTHOR:
Raman Bhatia, Managing Director, Servotech Renewable Power System, is a renewable energy leader with over 25 years of experience driving India’s solar growth through innovation and sustainable solutions.

Concrete

WCA Welcomes SiloConnect as associate corporate member

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The World Cement Association (WCA) has announced SiloConnect as its newest associate corporate member, expanding its network of technology providers supporting digitalisation in the cement industry. SiloConnect offers smart sensor technology that provides real-time visibility of cement inventory levels at customer silos, enabling producers to monitor stock remotely and plan deliveries more efficiently. The solution helps companies move from reactive to proactive logistics, improving delivery planning, operational efficiency and safety by reducing manual inspections. The technology is already used by major cement producers such as Holcim, Cemex and Heidelberg Materials and is deployed across more than 30 countries worldwide.

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Concrete

TotalEnergies and Holcim Launch Floating Solar Plant in Belgium

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TotalEnergies and Holcim have commissioned a floating solar power plant in Obourg, Belgium, built on a rehabilitated former chalk quarry that has been converted into a lake. The project has a generation capacity of 31 MW and produces around 30 GWh of renewable electricity annually, which will be used to power Holcim’s nearby industrial operations. The project is currently the largest floating solar installation in Europe dedicated entirely to industrial self-consumption. To ensure minimal impact on the surrounding landscape, more than 700 metres of horizontal directional drilling were used to connect the solar installation to the electrical substation. The project reflects ongoing collaboration between the two companies to support industrial decarbonisation through renewable energy solutions and innovative infrastructure development.

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Concrete

Cortec® Corporation applauded for its strong safety performance

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Cortec® Corporation has been recognised for its strong safety performance, receiving its sixth Governor’s Workplace Safety Award for its outstanding performance in 2025. As a Silver Achievement recipient, the company continues to maintain safety metrics well above national industry averages, an impressive accomplishment for a chemical manufacturing organisation. This achievement reflects Cortec’s proactive approach to workplace safety, focused on early hazard detection and employee involvement. The company will be formally recognised at the Minnesota Safety and Health Conference in May, highlighting how industrial companies are effectively strengthening workplace safety standards.

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