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Global Aggregates Production

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Jim O’Brien, President, GAIN, on strengthening the global aggregates industry through collaboration, data sharing and a commitment to sustainability.

GAIN™ is the trade-marked acronym of the Global Aggregates Information Network. Founded in 2010, it is an entirely voluntary network of the major national and regional aggregates associations of the world. The mission of GAIN is to openly share experiences and industry best practices in the interests of promoting the greater sustainability and performance of the aggregates industry globally. GAIN has no commercial interests and vigorously enforces an anti-trust policy.
Starting with just five members in 2010, GAIN now has over 20 members spread across all the six continents, its members representing 75 per cent of global aggregates production of just 39 billion metrictonnes(bnt).
GAIN is uniquely successful in its highly-interactive global membership, thanks to the very positive cooperation of its members. The most recent physical GAIN meeting, its seventh global meeting, was held in Córdoba, Argentina, kindly hosted by the Argentine Association Federación de la Piedra, with most GAIN regions in attendance. The wide-ranging agenda focused on sharing best practice on key industry challenges, and found the industry to be in resilient recovery post-pandemic and poised to address and benefit from future sustainability challenges and opportunities.
The next physical meeting of GAIN is planned for October 19-22, 2025, to be held in Córdoba, Spain, hosted by the Spanish Aggregates Federation. The 2026 physical meeting will be hosted in Shanghai by the China Aggregates Association. In parallel, virtual GAIN meetings are held every two months and are widely attended (including India) across many time zones and these too are marked by lively open exchanges of best practice on specific topics.

Taking stock
One ambition of GAIN is to compile the best annual estimates of aggregates production from data provided by GAIN members, the situation as of April 2025. This data reflects the best estimates available to each region, and while not claiming to be perfect, is probably the best data available anywhere on global aggregates production. The GAIN total of 34.1bnt in 2019 has actually declined to 29.4bnt in 2024, the significant decline of 4.7bnt being due to a combination of the impacts of the pandemic, the economic slowing in China and the wars in Ukraine and in the Middle East. When estimates for non-GAIN countries are added (based on their national populations x their estimated tonne/capita), the global totals of 44.0bnt in 2019 has actually declined by 11.4 per cent to 39.0bnt in 2024, the trend being shown in Figure 2. The estimates given for 2025 must at this stage be regarded as preliminary and are very subject to the unpredictable geopolitics now in play, but point towards 2025 being a similar year to 2024 with 39.0bnt global total aggregates production.
The breakdown by region is illustrated in
Figure 1, still dominated by China at 39 per cent, with India coming second at 15 per cent, followed by Europe at 7 per cent and the USA at 6 per cent, these top four comprise 67 per cent of the global demand. Adding in the other GAIN member countries brings the GAIN total to 75 per cent of global production. It is hoped that many more countries will join GAIN in the coming years, bringing its representation towards 100 per cent of the global aggregates industry. The global average is 4.8t/c; for GAIN members the average is 6.5t/c and the non-GAIN average is 2.6t/c. For any country, the demand in tonnes per capita can be empirically related to GDP per capita – or more precisely, the rate of change in GDP/capita –plus upward adjustments for national terrain ruggedness and local
climatic severity.
Looking ahead towards 2030, assuming a positive global geopolitical outlook with resultant economic growth, coupled with the twin demands of population growth and urbanisation, there is a possibility for global demand to reach 40bnt by 2030. These figures demonstrate that aggregates are indeed by far the most used bulk product on the planet, with the industry having an economic value similar to that of the cement sector, both points often overlooked.
Looking specifically at India, as shown in Figure 2, production suffered a significant decline in 2020 during the pandemic, but is now back into strong growth with an estimated 5.9bnt for 2024, hopefully further rising to 6.4bnt in 2025. That will correspond to a demand of 4 tonnes/capita; while still well below that of developed regions, this can portend significant further growth in the years to come. Overall, India should be proud that it is the second largest and fastest growing aggregates market globally. The current growth is being driven principally by massive infrastructural investments in roads, railways, ports and airports; long may it continue.
The author hopes that India will soon benefit from forming a much-needed fully-fledged national aggregates association, similar to those very professionally representing the Indian cement and concrete sectors. A national aggregates association, benefitting from sharing of international best practices within GAIN, can then bring world class excellence to the aggregates industry in India.

About the author:
Jim O’Brien, President, GAIN, is a veteran of the building materials industry. He has spent 39 years at CRH plc, and has spearheaded the formation of the Global Aggregates Information Network (GAIN), a voluntary liaison network of regional and national aggregates associations around the world. More details on www.gain.ie.

Concrete

HeidelbergCement India Receives Consent For Khandwa Grinding Unit

Consent granted by Madhya Pradesh Pollution Control Board

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HeidelbergCement India (HeidelbergCement India) has received regulatory consent to establish a cement blending and grinding unit at Village Dongaliya, Tehsil Punasa, District Khandwa in Madhya Pradesh. The consent was granted by the Madhya Pradesh Pollution Control Board under the Water (Prevention & Control of Pollution) Act, 1974 and the Air (Prevention & Control of Pollution) Act, 1981 and is dated 17 May 2026. The company disclosed the development in a filing made under Regulation 30 of the SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015.

The project plan envisages procurement of long term availability of fly ash and the allotment of land on lease for setting up the unit. The proposed facility is described as a blending and grinding installation which will process cementitious materials sourced from nearby operations and suppliers. Company filings state the measures required to secure raw material logistics and statutory compliance before commencing construction.

The addition of a grinding unit in Khandwa is intended to strengthen regional supply and improve logistical efficiency by reducing haulage distances for finished product. The unit is expected to complement existing capacities in central India and to offer flexibility in product mix through blending operations. The reliance on fly ash as a supplementary cementitious material will necessitate long term supply agreements with thermal power producers and coordination with waste utilisation policies.

The disclosure to the regulator and to the stock exchanges follows standard corporate governance practice and aims to keep investors apprised of capital expenditure initiatives. The company indicated that subsequent permits and clearances would be sought in accordance with applicable environmental and land use rules. The project is presented as part of HeidelbergCement India’s broader strategy to optimise capacity distribution and to respond to regional demand dynamics.

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PROMECON introduces infrared-based tertiary air measurement system for cement kilns

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The new solution promisescontinuous, real-time tertiary air flow measurement in cement plant operations.

PROMECON GmbH has launched the McON IR Compact, an infrared-based measuring system designed to deliver continuous, real-time tertiary air flow measurement in cement plant operations. The system addresses the longstanding process control challenge of accurate tertiary air monitoring under extreme kiln conditions. It uses patented infrared time-of-flight measurement technology that operates without calibration or maintenance intervention.

Precise tertiary air measurement is a critical requirement for stable rotary kiln operation. The McON IR Compact is engineered to function reliably at temperatures up to 1,200°C and in the presence of abrasive clinker dust. Its vector-based digital measurement architecture ensures that readings remain unaffected by swirl, dust deposits or drift. Due to these conditions conventional measurement systems in pyroprocess environments are often compromised.

The system is fully non-intrusive and requires no K-factors, recalibration or periodic readjustment, enabling years of uninterrupted operation. This design directly supports plant availability and reduces the maintenance overhead typically associated with process instrumentation in high-temperature zones.

PROMECON has deployed the McON IR Compact at multiple cement facilities, including Warta Cement in Poland. Plant operators report that the system has aided in identifying blockages, optimising purging cycles for gas burners, and supplying accurate flow data for AI-based process optimisation programmes. The practical outcomes include more stable kiln operation, improved process control, and earlier detection of process disturbances.

On the energy side, real-time tertiary air data enables reduction in induced draft fan load and helps flatten process oscillations across the pyroprocess. This translates to lower fuel and energy consumption, fewer unplanned shutdowns, and a measurable reduction in NOx peaks. This directly reflects on the downstream cost implications for plants operating SCR or SNCR systems for emissions compliance.

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Adani Group To Set Up Cement Factory In Madhya Pradesh

Chief Minister Mohan Yadav inaugurates plant in Guna

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Adani Group (Adani) will set up a cement factory in Madhya Pradesh, the chief minister of the state announced after an inauguration ceremony in Guna. The chief minister, Mohan Yadav, described the occasion as a historic day for the state and said the project will strengthen industrial capacity. The event was presented as a milestone in efforts to broaden manufacturing and attract large-scale investment. Officials said the facility will add to regional production capability and support related industries.

State officials outlined that the plant will enhance supply chains for construction and infrastructure projects across the region. The company will bring technical expertise and logistical resources to the site, with government agencies coordinating approvals and land allocation. Local suppliers and service providers will benefit from increased demand, and training initiatives will be developed to build workforce readiness. Officials indicated that the project complements broader plans to modernise industrial clusters in the state.

The state administration said it has facilitated clearances and infrastructure support to accelerate implementation. Local officials have coordinated with the company to ensure connectivity and utilities are in place ahead of commissioning. The chief minister emphasised that collaboration between private investors and the government aims to create sustainable economic growth. Community outreach programmes will address local concerns and establish grievance mechanisms as construction proceeds.

Officials said the inauguration in Guna marks a new phase in the state industrial story and will serve as a reference for future investments. Administrators noted that close monitoring and periodic reviews will guide timely execution and adherence to environmental and safety norms. The government affirmed its commitment to facilitating responsible industrial expansion while ensuring benefits reach local communities. Stakeholders will continue discussions on supply chain integration and long term maintenance arrangements.

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