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Indian Cement Industry Set to Build 100-150MT Capacity

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The 14th Cement Expo and 9th Indian Cement Review Conference 2023 flags off

  • The two-day event was inaugurated by Dr Vibha Dhawan, Director General, TERI; and Ali Emir Adiguzel, Founder and Director, World Cement Association
  • The chief guests in their speeches reaffirmed their confidence in the Indian cement industry’s stance of ‘Driving Sustainability Through Technology.’
  • The 9th Indian Cement Review Conference 2023 proved to be a melting pot of ideas in technological innovations that will help the cement industry become more sustainable and achieve its net zero targets.
  • The Conference and EXPO charted the journey of the Indian cement industry – from hard-to-abate to possible-to-abate.

DELHI, December 14, 2023: The prestigious Manekshaw Centre, New Delhi, came alive on the morning of December 14th, as luminaries, exhibitors, visitors and delegates converged for the grand inauguration of the 14th Cement Expo and 9th Indian Cement Review Conference 2023. The momentous occasion witnessed the ceremonial ribbon-cutting by Dr Vibha Dhawan, Director General, TERI; and Ali Emir Adiguzel, Founder and Director, World Cement Association, initiating two days of insightful discussions and collaborative initiatives.

Pratap Padode, Founder, FIRST Construction Council (FCC) guided the esteemed dignitaries to the Expo, facilitating introductions with exhibitors and detailed discussions on the showcased products and services. Cement EXPO 2023, seamlessly co-located with the 9th Indian Cement Review (ICR) Conference and the 7th Indian Cement Review Awards, is masterfully organised by FCC, an eminent infrastructure think tank, and Indian Cement Review (ICR), India’s foremost cement publication with a rich 38-year legacy. The 14th Cement EXPO garnered significant support from the Ministry of Road Transport and Highways, Government e Marketplace (GeM), and the Department for Promotion of Industry and Internal Trade (DPIIT), Ministry of Commerce and Industry, Government of India (GoI).

The formal inauguration of the 9th Indian Cement Review Conference 2023 commenced with the traditional lamp lighting ceremony, accompanied by keynote addresses and speeches from distinguished chief guests and dignitaries. Among the notable speakers were Dr Vibha Dhawan, Emir Adiguzel, Dr LP Singh, Director General, National Council for Cement and Building Material, and Kaustubh Phadke, India Head, Global Cement and Concrete Association.

Reiterating their confidence in the Indian cement industry’s commitment to ‘Driving Sustainability Through Technology,’ the chief guests set the tone for the conference. The 9th Indian Cement Review Conference 2023 served as a dynamic forum, bringing together diverse perspectives and fostering discussions on technological innovations crucial for the industry’s sustainability journey. With a focus on the theme ‘Driving Sustainability Through Technology,’ the conference aimed to spotlight advancements and suggest strategies for leveraging technology’s transformative power in the cement sector.

In his opening address, Padode said, “All the big players of the Indian cement industry are focussing on increasing their capacity, with an estimated projection of 200 million tonnes of fresh capacity to be added in the coming years. Emphasis is also laid on being the lowest-cost cement producer in India. In fiscal 2023, 30-32 MT (inclusive of grinding and integrated units) capacity addition is reportedly expected. Given that the higher input costs have moderated we could see capacity addition picking up pace in fiscal 2024 at over 30-32 MT leading up to the addition of 150 MT by fiscal 2027. Considering this speed of expansion, the tug of competition and a buoyant demand from infrastructure and housing segments, the Indian cement sector is poised to take a giant leap.” 

In his keynote address, Dr Singh said, “The definition of sustainability means we continue development and growth of our infrastructure while protecting the environment for our future generations. As far as sustainability in cement and concrete is concerned, NCCBM is working on every aspect of cement and concrete sustainability.”

Phadke further added, “Indian cement sector is most energy efficient, with more than 40 per cent of CO2 intensity reduced at India level. The industry progress report highlights the work done by cement industry globally. It follows the roadmap released globally by GCCA at the Glassdoor Summit to deliver a Net Zero concrete by 2050. The report also highlights our progress towards 2030.”

Dr Dhawan addressed the issue of climate change: “Nearly two-third of infrastructure development in India is still pending. Cement and steel are materials that are required in bulk to support this kind of development. This gives an insight into a higher demand, leading to the need of higher production, which is an opportunity for cement manufacturers to grow their business and develop the nation.” 

She added, “The unfortunate part of climate change is that it was established that a 1.5oC increase in temperature is acceptable as per norms, but that is slowly shifting to 2.5oC. Temperature above 52oC will not support human life. It will also impact biodiversity and climate change will bring along with itself a plethora of diseases known and unknown. The impact will not be uniform across the globe. Countries like ours will be impacted more as we are already affected by climate change.”

In his speech, Adiguzel said, “The power of Indian Cement industry goes beyond its sheer size. It is a catalyst for economic growth driving employment, investment and innovation, creating job opportunities directly or indirectly. The question is – are global Net Zero policies colliding with economic growth in India? Navigating the interplay between Net Zero policies, economic policies and emission targets in the cement industry is a global conversation.”

Jaxay Shah, Chairperson, Quality Council of India, joined the event via a video message. In his message, he said, “The Cement Expo stands as a testament of the dynamic adaptive nature of our industry. It is crucial that ideas, best practices and technology come together to forge the future of the cement and construction centres. This year’s theme ‘Driving Sustainability Through Technology’ highlights the intersection of technological innovations and sustainable practices. This synergy is essential for the growth of the cement industry in harmony with environment conservation.” 

The conference included presentations by Flender, Gebr. Pfeiffer, Loesche India and ATS Conveyors.

Panel Discussions

The panel discussion on ‘Driving sustainability: Challenges and opportunities in cement industry’ covered the importance of collaboration, innovation, and knowledge sharing to drive the industry towards a more sustainable future. The panel included Manoj Rustagi, EVP & CSO, JSW Cement; Kaustubh Phadke, India Head, Global Cement & Concrete Association (moderator), Sameer Bharadwaj – Head Manufacturing Excellence, JK Cement; Soundararaj Naveenthakrishna – General Manager, IKN Engineering; and Aashish Maheshwari, Associate Business Director, Evonik India Pvt Ltd.

‘Exploring Alternative Materials and Technologies for Sustainable Cement Manufacturing’ was another topic that was discussed by an industry panel, which included Dr SB Hegde, Prof Jain University & Visiting Professor Pennsylvania State University, USA, (moderator); Ashwani Pahuja, Chairman & Managing Director, NextCem Consulting; KN Rao, My Home Industries; Dr Bibekanand Mohapatra, Advisor & Consultant, Ultratech; and Rajesh Khanna, Director Sales & Marketing, Loesche India.

Ulhas Parlikar, Global Consultant, presented a technical paper on ‘Circular Economy Practices in Cement Production,’ while Dr LP Singh, Director General, NCB, presented a paper on Role of CCUS in decarbonising Indian Cement Industry.

Day 1 of the 14th Cement Expo and 9th Indian Cement Review Conference unfolded as a melting pot of ideas, showcasing technological innovations poised to make the cement industry more sustainable and accelerate progress toward net-zero targets. The event effectively charted the trajectory of the Indian cement industry, transitioning from hard-to-abate challenges to a realm of possibilities achievable through technological advancements.

Concrete

Ultra Concrete Age

Prof. A. S. Khanna (Retd., IIT Bombay) on how Ultra-high performance concrete (UHPC) improves strength, durability and lifecycle performance.

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The need of present time is stronger buildings, industrial or common utility buildings, such as Malls, Railway stations, hospitals, offices, bridges etc. For this, there is need of long durable, tough and stable concrete, which could stand under normal and seismic conditions. Tough railway bridges are required for bullet trains to pass without any damage. Railway tunnels, sea-links, coastal roads, bridges and multistorey buildings, are the need of the hour. The question comes, is the normal cement called OPC is sufficient to take care of such requirements or better combination of cements and sand mixtures is required?
Introduction
A good stable building structure can be made with a good quality of cement+sand+water system. Its quality can be enhanced by keeping the density of admixture higher (varies from 30 in normal buildings to bridges etc to 80). Further enhancement in the properties of various cements admixtures is made by adding several additives which give additional strength, waterproofing, flexibility etc. These are called construction chemicals…

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Concrete

NCB Signs MoU With Cement Manufacturer To Boost Construction Skills

Partnership to deliver nationwide training and certification

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The National Council for Cement and Building Materials (NCB) has signed a memorandum of understanding with a leading cement manufacturer to strengthen skill development and capacity building in the construction sector. The agreement was formalised at NCB premises in Ballabgarh and was signed by the Director General of NCB, Dr L. P. Singh, and the head of technical services at UltraTech Cement Limited, Er Rahul Goel. The collaboration seeks to bring institutional resources and industry expertise into a structured national training effort.

The partnership will deliver structured training and certification programmes across the country aimed at enhancing the capabilities of civil engineers, ready?mix concrete (RMC) professionals, contractors, construction workers and masons. Programme curricula will cover material quality testing, concrete mix proportioning, durability assessment and sustainable construction practices to support improved construction outcomes. Emphasis is to be placed on standardised assessment and certification to raise practice levels across diverse construction roles.

Practical learning elements will include workshops, site demonstrations, technical seminars and exposure visits to plants and RMC facilities to strengthen applied skills and on?site decision making. The Director General indicated confidence that a large number of professionals and workers would be trained over the next three to five years under the initiative. The partnership is designed to complement flagship government schemes such as the Skill India Mission and to align training outputs with national infrastructure priorities.

By combining the council’s technical mandate with industry experience, the initiative aims to develop a more skilled and quality?conscious workforce capable of meeting rising demand in infrastructure and housing. NCB will continue to coordinate programme delivery and quality assurance while industry partners provide practical exposure and technical inputs. The collaboration is expected to support long?term capacity building and more sustainable construction practices nationwide.

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Concrete

JSW Cement Commissions Nagaur Plant, Enters North India

New Rajasthan unit boosts capacity to 24.1 MTPA and expands reach

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JSW Cement has strengthened its national presence by commencing production at its greenfield integrated cement plant in Nagaur, Rajasthan, marking its entry into the north Indian market.
With this commissioning, the company’s installed grinding capacity has increased to 24.1 MTPA, while total clinker capacity, including its joint venture operations, stands at 9.74 MTPA.
The Nagaur facility comprises a 3.30 MTPA clinkerisation unit and a 2.50 MTPA cement grinding unit, with an additional 1.00 MTPA grinding capacity currently under development. Strategically located, the plant is positioned to serve high-growth markets across Rajasthan, Haryana, Punjab and the NCR.
The project has been funded through a mix of equity and long-term debt, with Rs 800 crore allocated from IPO proceeds towards part-financing the unit.
Parth Jindal, Managing Director, JSW Cement, stated that the commissioning marks a key milestone in the company’s ambition to become a pan-India player. He added that the project was completed within 21 months and positions the company to achieve its targeted capacity of 41.85 MTPA by FY29.
Nilesh Narwekar, CEO, JSW Cement, highlighted that the expansion aligns with the company’s strategy to tap into rapidly growing northern markets driven by infrastructure development. He noted that the company remains focused on delivering high-quality, eco-friendly cement solutions while progressing towards its long-term capacity goal of 60 MTPA.
The Nagaur plant has been designed with sustainability features, including co-processing of alternative fuels and a 7 km overland belt conveyor for limestone transport to reduce road emissions. The facility will also incorporate a 16 MW Waste Heat Recovery System to improve energy efficiency and lower its carbon footprint.
JSW Cement, part of the JSW Group, operates across the building materials value chain and currently has eight plants across India, along with a clinker unit in the UAE through its joint venture.

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