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Concrete

Customised Solutions for Alternative Solid Fuels

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Looking at the properties of secondary fuels and other parameters in a bid to understand the correct technical solutions required for handling ASF.

WALTER Materials Handling division of ATS Group-France, is a globally renowned brand in the field of design, manufacturing machines for Alternative Solid Fuels (ASF) handling systems since 1990s. In 2005, ATS Group established a state-of-art facility in India at Chakan MIDC of Pune, registered with the name, ATS Conveyors India Pvt Ltd and this facility serves as a global manufacturing hub for the products of WALTER Materials Handling Division.
Properties of secondary fuels, conditions of materials supply, requisite precision of processing, feed position in the kiln, automation requirements as well as the specific operating conditions at cement works all these have to be considered while working out a successful technical solution for handling ASF. It is well known that the properties of the secondary fuels are never constant and are heterogeneous in nature. This requires the use of equipment that is very flexible in operation. Walter Materials Handling division of ATS with its decades of experience in design, manufacturing of ASF handling systems for cement plants has therefore developed suitable equipment specifically for safe and reliable feeding of alternative fuels such as Municipal Waste, RDF, Shredded tires, impregnated saw dust, shredded plastics etc. As a rule the alternative fuels, which are just listed above as examples, all tend to bridge when stored in hoppers or silos and, as lightweight materials, often have bulk densities as low as 0.1 t/m3 or in some cases even less.
After the multiple successfully operating installations, of ATS designed Extractors and Double Flap Valves throughout the Globe in various Cement plants, we are delighted to announce the launch of our below listed new innovative products designed dedicated for addressing very specific customised site requirements evolved in the field of ASF handling based on feedback from different clients.
Major Indian customers of ATS in Cement industry include UltraTech, Dalmia, Birla Corporation, Ambuja, ACC, JK Lakshmi, JSW and many more.

TWIN DOSEAHORSE: This is a unique solution by ATS for Extraction cum Dosing system, used for controlled Dosing of Alternate Solid Fuels in two different feeding points. Additional advantage of this system is that it can be installed in the preheater tower of a cement kiln, very close to the inlet point for excellent dosing response, which is one of the key factors required for the substitution of fossil fuel. Using this system avoids the need of Flow Diverter and Weigh Belt Feeders for dosing in two different feeding point. Side Walls Conveyor: Transfer solution to the Pre-Heater building with a Side Walls conveyor for ASF conveying in a customised route. This can be used to convey AFR material on a high inclination and even for vertical conveying. Air Floating Conveyor: Air Floating Conveyor of ATS is very useful to convey ASF material with zero spillage up to long distances using the minimum investment of time and cost for project installation as well as operation maintenance.

Concrete

Cement Makers’ Margins To Fall Rs 50-75 Per Tonne Amid West Asia Conflict

Crisil Sees Margins Easing Despite Steady Demand

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Crisil said operating margins of Indian cement manufacturers are expected to decline by Rs 50-75 per tonne (t) this fiscal to Rs 925-950 per t due to higher input costs triggered by the West Asia conflict. The analysis covered 18 cement companies accounting for nearly 90 per cent of India’s domestic cement capacity and noted margins had improved sharply to around Rs 1,000 per t in fiscal 2026.

Crisil noted that the reduction would be driven mainly by higher power and fuel costs, which account for about 30 per cent of total costs, as petcoke and imported coal prices have surged amid geopolitical uncertainties. Freight costs, which account for about a quarter of total costs, are also expected to remain elevated because of higher diesel prices. The impact on profitability is likely to be more pronounced in the first half of the fiscal year before easing commodity prices moderate cost pressures later.

The rating agency said steady domestic demand and strong balance sheets should keep credit profiles stable despite the moderation in margins. Green energy currently accounts for 35-40 per cent of the sector’s total electricity consumption and is expected to partly cushion higher energy costs. Operating cash flows are likely to remain resilient, supported by projected 6-7 per cent growth in cement demand this fiscal.

Crisil highlighted that demand growth will be driven primarily by infrastructure spending, which meets about one-third of sector consumption, and by a nearly 18 per cent higher budgetary allocation for core ministries that should support project execution. Weaker rural housing demand amid pressure on agricultural incomes from a possible below-average monsoon may be offset by improved urban housing demand supported by favourable home-loan rates and a strong pipeline of Pradhan Mantri Awas Yojana-Urban projects. Ongoing capacity additions will keep capital expenditure elevated and may lift net debt to EBITDA to between 1.2 and 1.4 times from around 1.0 time last fiscal, though ratios are expected to remain healthy.

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Concrete

UltraTech Board Approves Rs 50 bn Fundraise Via NCDs

Company to issue half a million debentures for expansion plan

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UltraTech Cement’s board of directors has approved raising Rs 5,000 crore (Rs 50 bn) through non?convertible debentures issued in rupees.

The finance committee cleared a proposal to issue up to 500,000 fully paid, unsecured, listed, rated, redeemable, rupee?denominated, non?convertible, non?cumulative debentures of Rs 1 lakh each (Rs 0.1 mn each), aggregating to the Rs 5,000 crore programme.

As of June 2026 the firm reported net debt of Rs 15,875 crore (Rs 158.75 bn) and said its capacity expansion projects under execution are backed by capital expenditure of about Rs 17,000 crore (Rs 170 bn) over the next two to two?and?a?half years.

UltraTech spent Rs 9,500 crore (Rs 95 bn) on capital expenditure in financial year 2026 and in April the group crossed 200.1 mn tonnes per annum of domestic grey cement capacity and 205.5 mn tonnes per annum of global capacity.

The chief financial officer indicated the company would take consolidated capacity beyond 242 mn tonnes per annum, with grey cement capacity reaching 212.7 mn tonnes per annum by the end of financial year 2027. He noted the net debt?to?earnings before interest, taxes, depreciation and amortisation ratio stood at 0.87 times as of June 2026 and the company was confident of ending financial year 2027 with the ratio below one time.

In the first quarter of financial year 2026?27 UltraTech’s net profit attributable to owners rose 16.8 per cent year?on?year to Rs 2,599.3 crore (Rs 25.993 bn) and revenue from operations increased 15.9 per cent to Rs 24,648.20 crore (Rs 246.482 bn). The board approval is expected to complement internal cash flows as the company advances its expansion programme.

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Concrete

Lokesh Lays Stone For Rs 31 Billion Cement Unit In Kadapa

Line-2 expansion to make Kadapa a major cement hub

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Andhra Pradesh Education and IT Minister Nara Lokesh on Wednesday laid the foundation stone for the Line-2 expansion of Dalmia Bharat Cement at Chinnakomerla village in Mylavaram Mandal in Kadapa district. The project carries an investment of Rs 31 billion (bn) and is slated for completion by the third quarter of the financial year 2028. The expansion is intended to boost industrial growth and employment generation across the Rayalaseema region.

Once commissioned, the Kadapa facility will become Dalmia Bharat’s largest integrated cement manufacturing ecosystem in southern India, creating over 1,000 direct and indirect jobs and opening new business avenues for regional micro, small and medium enterprises and transport operators. Lokesh said the expansion signalled growing corporate confidence in the state and reflected the practical ease of doing business that secured repeat investment.

He placed the project within the government’s wider economic targets and recalled the Yuvagalam padayatra commitment to generate two million (mn) jobs within five years, noting that the state would cultivate talent while industry created opportunities. Lokesh highlighted Andhra Pradesh’s competitive pursuit of major manufacturing accounts, mentioning past successes and a personal initiative to engage global investors when persuading them to anchor expansion in the state.

The plant will leverage Kadapa’s abundant limestone reserves to scale production and sustainability. Clinker capacity is planned to rise from two point five million tonnes per annum (mn tpa) to six point one mn tpa, while overall cement output will increase from three point six mn tpa to nine point six mn tpa. The unit is designed to operate on over eighty per cent renewable energy and deploy waste heat recovery, zero liquid discharge, water recycling and advanced AI systems to optimise efficiency. Industries Minister TG Bharat, BC Welfare Minister S. Savitha and Jammalamadugu MLA C. Adinarayana Reddy attended the ceremony.

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