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Our new technology is key to utilise max AFR percentage

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Fives Combustion Systems is a subsidiary of Fives Pillard. Fives Combustion Systems designs and installs process automation controls such as process burners, elevated flares, combustion chambers, and Pillard Fuel System. Vikas Damle of ICR had a conversation with Rahul Rajgor, MD ??India operations, Fives Combustion Systems.

What measures have you taken while designing this burner so that it is able to meet the requirements on NOx emissions and improvements in clinker quality?

Fives has always been ahead of its time regarding the development of kiln burners with low emissions. This time on the eve of a century in kiln burner solutions, we have prepared a special treat, combining all the feedback we received from our customers and our practical experience in the field and brought it to our R&D labs in France. Thanks to dedicated research, intense engineering and analysis, we have come up with a new champion in the form of the Pillard NOVAFLAM? Evolution, to deliver unparalleled performance in terms of clinker quality, emissions reduction and reduced primary air delivery.

Our Pillard NOVAFLAM? Evolution, which has just been launched, is already operational in over 40 locations around the globe and is showing fantastic results.


Pillard NOVAFLAM? Evolution, the latest innovation for the cement industry.

In India, more and more cement plants are starting to use alternate fuels (AFR). In that context, what type of burners are you offering to the Indian Industry? Will the same burner be suitable as the AFR percentage increases?

India is a booming market for the cement industry and one priority for Fives Combustion Systems. Indeed, it offers many opportunities for replacing old generation burners with new and more improved models, delivering more benefits to the customers, including efficient AFR firing capability. The cement industry has come to us with a challenge on alternative fuels substitution to pharma waste, liquid waste as a low CV, electronic waste, agro waste, etc. We understand that demand and have delivered on our challenge. The Pillard NOVAFLAM? Evolution is the answer to utilise maximum alternative fuel percentage while maximising the clinker quality at the same time.

The Pillard NOVAFLAM? Evolution burner enables the central injection of ASF by means of dedicated injectors, specially engineered to prevent the ??ouble flame??effect thus avoiding flying particles on the fire. The injection method is adapted according to the various ASF criteria such as density, moisture, size, combustion kinetics, etc. thus enabling us to custom design the ASF injector for each plant. Various arrangements of ASF injection are possible to achieve the best combustion, thermal efficiency and enhance higher ASF substitution.

What are the new innovations and patents being introduced in your Pillard NOVAFLAM? Evolution kiln burner?

  • To enhance thermal efficiency, we introduced the V type nozzle technology for axial and radial air impulse pattern.

  • Introduction of replaceable insert tips: One can replace axial air injectors very easily enhancing operational flexibility (increase or decrease primary air flow by replacing insert tip) and the maintenance cost is lower than replacing a full tip.

  • RST Swirler technology with better efficiency and adjustability from 0 to 45 degrees.

  • Lower primary air flow (4 to 8 per cent)

  • Introduction of an ??lternative fuel injection system??with an enhanced burning efficiency for solid fuel.

  • Airless stabilizer with a reduced primary air requirement for cooling.

  • Special alloyed heavy-duty burner tips with an Air Cooling arrangement resilient to heat expansion thus enhancing the burner lifespan.

  • Introduction of 4.0 smart functions with an optimised monitoring of kiln burning activities.

    Does your factory in India manufactures burners in India or do you assemble it here?

In India, we do complete design, engineering, manufacturing and supply for all type of burners and control systems under Fives Pillard license and complying with Fives R&D guidelines.

We are a global manufacturing unit for a majority of burners products for various of the group Fives subsidiaries including Fives ITAS, Italy, Fives North American Combustion, USA and Fives Stein, France.

Our facility in Vadodara, Gujarat covers 1,25,000 square feet of area and is certified ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.

Fives Combustion Systems primarily serves the cement, oil and gas, steel, aluminum and power industries. We operate at the upper crest of the technology of combustion solutions and have been at the forefront in providing premium equipment manufactured in India complying with international standards.

Our technological edge, an increase of global customer outreach and our renown expertise explain the success of our products. To achieve high standard quality and customer satisfaction, Fives Combustion Systems has streamlined the entire product manufacturing value chain, from R&D through production including customer delivery and support.

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Concrete

Assam Cabinet Approves Rs. 110 bn JK Lakshmi Cement Investment

ADB-backed project to restore 102 community beels also approved

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The Assam Cabinet has approved an investment of Rs. 110 bn by JK Lakshmi Cement for a clinker manufacturing unit and four associated cement grinding units in the state. Chief Minister Himanta Biswa Sarma announced the decision on 24 September 2026, along with approvals covering wetland restoration and industrial support.

The proposed cement investment is expected to generate around 2,000 direct jobs. The project forms part of the state government’s latest measures to attract manufacturing activity and strengthen industrial infrastructure. The Cabinet also approved a State Capital Investment Subsidy for eligible manufacturing units covered by the substantive provisions of the Uttar Poorva Transformative Industrialization Scheme, or UNNATI, 2024.

The subsidy will apply to units that qualified under the scheme but were unable to secure registration by the extended deadline of 30 September 2026. The measure is intended to support eligible businesses that missed the registration process while continuing to meet the scheme’s substantive requirements.

The Cabinet also cleared an Asian Development Bank (ADB)-funded project for the restoration and rehabilitation of at least 102 derelict community beels across Assam. The ADB loan component is Rs. 6.38 bn, while the Assam government’s contribution will be Rs. 1.59 bn.

In another decision, the Cabinet approved a rent-based or pro bono arrangement for constructing a laboratory and ancillary infrastructure for the Spices Board under the Ministry of Commerce and Industry. The facility will be built at Ulubari in Guwahati, with the Agriculture Department coordinating with the Public Works Department (Buildings) to construct it according to designs and specifications provided by the board.

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Concrete

JSW Cement Receives Rs. 2.3 bn GST Demand Notice

JSW Cement faces a GST demand over alleged incorrect classification.

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JSW Cement has received a show-cause notice proposing a Goods and Services Tax (GST) demand of Rs. 2.3 bn, along with applicable interest and a 10 per cent penalty, over an alleged incorrect classification of transactions. The notice was issued by the Additional Commissioner of Central Tax, Belagavi Audit Commissionerate, on September 24, 2026.

The proposed demand relates to the period from April 2022 to March 2024 and has been issued under Section 73 of the Central Goods and Services Tax (CGST) Act, 2017. The company disclosed the notice in a filing with the stock exchanges and said the matter involved an alleged short payment of GST.

The proposed amount comprises Integrated GST (IGST) of Rs. 1.22 bn, Central GST (CGST) of Rs. 540.5 mn and State GST (SGST) of Rs. 540.5 mn. The department has also cited alleged contraventions of Sections 9, 37 and 39 of the CGST Act, with interest proposed under Section 50 and the penalty under Section 73.

JSW Cement said the financial impact of the notice would be limited to the proposed tax demand, applicable interest and penalty. However, it assessed that the matter would not have a material impact on the company. The cement manufacturer is preparing its reply to the show-cause notice.

The notice was issued to JSW Cement, which is part of the Sajjan Jindal-promoted JSW Group. The company reiterated that the total proposed GST demand stood at Rs. 2.3 bn, excluding the applicable interest and 10 per cent penalty, and that the proceedings remained at the show-cause stage.

Shares of JSW Cement ended at Rs. 115.65 on the BSE on Thursday, down Rs. 2.60, or 2.20 per cent, from the previous close. The stock movement came as the company disclosed the proposed tax demand and its intention to respond to the department’s notice.

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Concrete

Montra Electric, Wonder Cement Deploy 250-Vehicle EV Fleet

Fleet to haul cement on a 1,450-km corridor across four states

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Montra Electric and Wonder Cement have begun commercial operation of a 250-vehicle deployment of Rhino 5538 EV 4×2 tractor-trailers on an electric freight corridor linking Rajasthan with ports in Gujarat. The companies said the fleet is being used for regular cement logistics rather than a limited pilot, making it one of the largest heavy-duty electric truck deployments by an Indian industrial company.

An initial 30 trucks were introduced from Wonder Cement’s plant in Nimbahera, Rajasthan, in July 2026. They are hauling full payloads on daily routes between Nimbahera and Dahej Port and between Nimbahera and Tuna Port, covering approximately 1,450 km across Rajasthan, Madhya Pradesh, Maharashtra and Gujarat. The vehicles operate to schedules comparable with those of the company’s conventional diesel fleet.

The corridor is supported by 13 dedicated charging stations positioned to enable long-distance duty cycles within industrial turnaround times. The Rhino 5538 EV is available with a 55 t Gross Combination Weight option and is designed for cement, coal and clinker transport. Its specifications include a 282 kWh lithium iron phosphate battery, a Permanent Magnet Synchronous Motor producing 280 kW and 2,000 Nm of torque, 18 per cent continuous gradeability and a 6-speed Automated Manual Transmission.

The vehicle has a stated range of 198 km under specified test conditions, with one side loaded and the other empty. It can charge from 20 to 100 per cent State of Charge in 60 minutes and is supported by more than 95 per cent assured uptime. Montra Electric and Wonder Cement said the deployment would assess electrification through payload capacity, turnaround performance and daily availability in live freight operations.

Montra Electric said the same operating model could support steel, mining, infrastructure and port haulage, where fixed routes and predictable turnaround windows are common. The company has more than 750 heavy-duty electric vehicles on Indian roads and has covered over 30 mn km across its deployments. Montra Electric operates as the clean mobility arm of the Murugappa Group, with businesses spanning heavy commercial vehicles, smaller commercial vehicles, three-wheelers and electric tractors.

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