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Opportunities in bulk for cement

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India is the second largest manufacturer as well as consumer of cement in the world. The country produces nearly 5 crore metric tonne of cement every year, which is expected to grow to almost 6 crore metric tonne per year in the next four to five years. The major consumers are the real estate and the affordable housing sectors. Under the Prime Minister?? vision of Housing for All, which was initiated in June 2015 with the launch of Pradhan Mantri Awas Yojana ??Urban and the Pradhan Mantri Awas Yojana ??Rural, a large number of affordable housing projects have been taken up.

??n my own Ministry, in 2015, when we started having the initial estimation, the total demand was around 1 crore, which has now come to 1.12 crore housing across the country in the urban area, which includes 4,372 cities, towns or ULBs of different sizes,??said Durga Shanker Mishra, Secretary, Ministry of Housing & Urban Affairs, Government of India, in his chief guest address at the recently concluded 11th Cement Expo Plus Online that was presented by FIRST Construction Council and organised by Indian Cement Review. He spelled out big opportunities for the cement sector as he elaborated on the various achievements, initiatives, and ongoing and upcoming projects. Excerpts:

Cement requirement: So far, we have sanctioned more than 1.11 crore houses, and have grounded more than 75 lakh houses, of which, more than 43 lakh houses have been completed. The total cement consumption??hrough a technical study which was constituted by my ministry to an expert body??n just the houses that have been completed or are under construction is nearly 3.3 crore metric tonne. As per the estimates and the total quantity sanctioned, these projects will consume more than seven crore metric tonne of cement.

RERA for real opportunities: Post RERA, there has been various initiatives ??financial and fiscal measures ??through which construction has been promoted. And, the consumption of cement, steel and so many other industries ??about 300 different industries in the direct or indirect manner ??are connected with the real estate. There has been a slight dip in real estate due to Covid-19, but reports now indicate a positive trend in the sector and growth in demand. If you compare the present quarter to the same quarter in the pre-Covid period, the growth is very much there. The centre and state governments have also taken several measures to push this kind of a demand.

Focus on infrastructure: The Government of India has also taken up infrastructure in a big way. In my own ministry, the total metro-rail construction prior to 2014 was around 240 km. Today, nearly over 721 km of metro are running in 18 cities. More important is that more than 1,000 km of metro-rail are under construction, and this construction requires a huge amount of cement, be it in the viaduct, tunnels or the construction of the metro station.

What?? in AMRUT! There has been huge demand for water, sewer, drainage and various projects through AMRUT. Nearly 50,000 crore projects have been completed. We have provided water connection to 102 lakh households, sewer connection to 68 plus lakh households, and cement and steel are the basic ingredients in all these projects.

Smart openings: The total project size that has been envisaged through the Smart Cities Challenge is about Rs 2.05 lakh crore. Of this, nearly Rs 1.73 lakh crore projects are either tendered out, grounded for construction, or have been completed. Projects worth over Rs 39,000 crore have been completed.

Focus on economy: The Honorable Prime Minister has set a target of taking the Indian economy from $3 trillion to the $5 trillion by 2025 and to $10 trillion by 2030. There may be a set back of a year or so due to the COVID impact, but we are going to succumb that. The role of the National Infrastructure Pipeline (NIP) is crucial as it involves $1.5 trillion investment over a period of five years. There are more than Rs 110 lakh crore to be invested in the Indian economy in different sectors, of which, nearly 16 per cent is in my ministry. The implementation of NIP will roll up economic activities, and the cement sector will have an important role to play.

The sustainability quotient: Cement is one of the highest polluting industries. India has a commitment at the global forum, the Paris accord, for cutting down our pollution. We have set our own targets. Here, every industry has to play an important role, you have to modernise and adopt innovative measures that help treat all the carbon dioxide and carbon monoxide that is generated and we pollute the air in the minimum possible. Also, in June 2019, during the prime minister?? address on the World Environment Day, the chairman of the Cement Manufacturing Association made a commitment to use municipal solid waste, that is RDF, and we have been working with them during the special campaign Swachhata hi Sewa. Large amount of plastic waste has been taken by the cement industry.

Global housing technology challenge: We invited the best of the construction technologies from across the globe, and six technologies were selected of the 54 that participated in March 2019. On January 1, 2021, the prime minister laid the foundation of six such projects ??in Chennai, Rajkhot, Indore, Lucknow, Ranchi, and Agartala. The progress on site of these six technologies is such that a two and a half to three years construction can now be achieved in less than a year. Of these six technologies, three are primarily reinforced concrete cement. One is monolithic concrete construction through the tunnel form at Rajkhot. Second is precast concrete component assembles at site at Chennai. Third is the precast concrete component 3D volumetric at Ranchi. In India, we are creating one whole Chicago every year; we are constructing nearly 90 crore sq m of built-up space every year. And such built-up space requires so much cement and steel and so many other industries to work towards making a better India.

Industry focus: Can we make everything Atmanirbhar? With Make in India, we should not only have the technology, but make all our requirements here. Create something that is sustainable in terms of the environment and wider acceptability at all levels. And, ensure efficient utilisation of resources. Several activities are going to come up towards reviving the industry and bringing the Pride of India before the global community ??decisively in a time bound manner with the best quality. That is my message to the industry.

SHRIYAL SETHUMADHAVAN

??e would like every engineering student, teacher, and practitioner to become a technograhi.??/strong>

– Durga Shanker Mishra

Opportunities and announcements made by Durga Shanker Mishra, Secretary, Ministry of Housing & Urban Affairs, Government of India, at the 11th Cement Expo Plus Online certainly gave the cement industry a lot of reasons to cheer. He further elaborated on certain statements in a virtual conversation with Pratap Padode, Founder & President, FIRST Construction Council.

On the PMAY awards 2021, the 100-day challenge that was launched and you wanted the states to fast-track completion. How was the participation?

The participation was good. The 100-day challenge is basically to ensure that the sanctioned housing gets grounded, and those already grounded are completed quickly. We have already grounded around 75 lakh, but the nodal sanction is 111 lakh, leaving a gap of almost 34 lakh to be actioned. Of the 75 lakh, about 44 lakh is already completed, and the balance 31 lakh will get completed. This is going to create healthy competition among cities and states. Also, this activity will emerge the need for all kind of building materials for faster completion.

You had also mentioned the six technologies that are being implemented across six projects in the country. Post implementation, will we replicate this model across locations?

We have launched a couple of things. One is ??echnograhi?? We would like every engineering student, teacher, and practitioner to become a technograhi and get enlisted on our website. We will allow them to visit the place, facilitate them so that all the activities that are broadcasted and webcasted, they can participate in it and learn from there. We are also promoting research activities so that they can learn and this becomes a part of the curriculum. We are promoting the state governments to take it further. So be it for affordable housing, the same technology can be used for commercial, residential and other purposes. Hence, states can take up such projects.

The beauty of these technologies is that as the volume increases, the cost will go down. We have also directed CPWD and NBCC to learn from there and adopt these in the government construction. These technologies have a bright future and they will be promoted across the country. In the year 2022, we plan to have the Construction Technology India, that is a conference come exhibition, which we held in 2019. We are going to award those for the performances on these six technologies, and showcase ASHA ??affordable, sustainable, housing, accelerators at five places ??four IITs and one central building research institute. We will showcase our own technologies and get those from different parts of the world who could not showcase in 2019. This will lead to an exchange of good ideas in terms of building materials, process, or the technologies.

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Concrete

30-Day Traffic Diversion In Place For CC Road Works In Madhapur

Diversions in place from May 16 for cement concrete road works

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The Cyberabad Traffic Police issued a traffic advisory as road works begin for the laying of a cement concrete (CC) road from Jaya Shankar Statue to RRR Restaurant at Parvathnagar in Madhapur limits. The advisory indicated that traffic diversions will be in place for 30 days from May 16 to ensure the smooth flow of vehicles and to minimise congestion on the affected stretch. The measure aims to balance uninterrupted construction activity with the movement needs of commuters.

Traffic moving from Toddy Compound towards Parvathnagar village will be diverted at Parvathnagar junction towards Sunnam Cheruvu and the 100 feet road. Local motorists and public transport operators have been advised to follow the diversionary route as directed by traffic personnel on duty. Alternate routes and signage have been planned to mitigate delays and to manage peak hour congestion.

Police officials said the diversion had been planned to facilitate uninterrupted road works while maintaining traffic movement in the area. Commuters were urged to plan their travel accordingly and to cooperate with traffic staff managing the stretch. Authorities indicated that enforcement of diversions would be active and that violations could attract penalties.

The 30 day schedule is intended to allow contractors to complete the laying and curing phases with minimal interruption to vehicular flow. Residents and businesses in adjacent localities have been advised to factor the diversion into deliveries and travel plans. The traffic police promised continuous monitoring of the works and the operational diversions and emphasised that temporary inconvenience was necessary for longer term improvement of the road network. Traffic personnel will be stationed at key junctions and additional signage and temporary markings will be displayed to guide motorists and pedestrians through the revised alignments while public transport services will follow the diversion where feasible and operators have been asked to adjust timetables to minimise disruption.

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Concrete

HeidelbergCement India Receives Consent For Khandwa Grinding Unit

Consent granted by Madhya Pradesh Pollution Control Board

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HeidelbergCement India (HeidelbergCement India) has received regulatory consent to establish a cement blending and grinding unit at Village Dongaliya, Tehsil Punasa, District Khandwa in Madhya Pradesh. The consent was granted by the Madhya Pradesh Pollution Control Board under the Water (Prevention & Control of Pollution) Act, 1974 and the Air (Prevention & Control of Pollution) Act, 1981 and is dated 17 May 2026. The company disclosed the development in a filing made under Regulation 30 of the SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015.

The project plan envisages procurement of long term availability of fly ash and the allotment of land on lease for setting up the unit. The proposed facility is described as a blending and grinding installation which will process cementitious materials sourced from nearby operations and suppliers. Company filings state the measures required to secure raw material logistics and statutory compliance before commencing construction.

The addition of a grinding unit in Khandwa is intended to strengthen regional supply and improve logistical efficiency by reducing haulage distances for finished product. The unit is expected to complement existing capacities in central India and to offer flexibility in product mix through blending operations. The reliance on fly ash as a supplementary cementitious material will necessitate long term supply agreements with thermal power producers and coordination with waste utilisation policies.

The disclosure to the regulator and to the stock exchanges follows standard corporate governance practice and aims to keep investors apprised of capital expenditure initiatives. The company indicated that subsequent permits and clearances would be sought in accordance with applicable environmental and land use rules. The project is presented as part of HeidelbergCement India’s broader strategy to optimise capacity distribution and to respond to regional demand dynamics.

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Concrete

PROMECON introduces infrared-based tertiary air measurement system for cement kilns

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The new solution promisescontinuous, real-time tertiary air flow measurement in cement plant operations.

PROMECON GmbH has launched the McON IR Compact, an infrared-based measuring system designed to deliver continuous, real-time tertiary air flow measurement in cement plant operations. The system addresses the longstanding process control challenge of accurate tertiary air monitoring under extreme kiln conditions. It uses patented infrared time-of-flight measurement technology that operates without calibration or maintenance intervention.

Precise tertiary air measurement is a critical requirement for stable rotary kiln operation. The McON IR Compact is engineered to function reliably at temperatures up to 1,200°C and in the presence of abrasive clinker dust. Its vector-based digital measurement architecture ensures that readings remain unaffected by swirl, dust deposits or drift. Due to these conditions conventional measurement systems in pyroprocess environments are often compromised.

The system is fully non-intrusive and requires no K-factors, recalibration or periodic readjustment, enabling years of uninterrupted operation. This design directly supports plant availability and reduces the maintenance overhead typically associated with process instrumentation in high-temperature zones.

PROMECON has deployed the McON IR Compact at multiple cement facilities, including Warta Cement in Poland. Plant operators report that the system has aided in identifying blockages, optimising purging cycles for gas burners, and supplying accurate flow data for AI-based process optimisation programmes. The practical outcomes include more stable kiln operation, improved process control, and earlier detection of process disturbances.

On the energy side, real-time tertiary air data enables reduction in induced draft fan load and helps flatten process oscillations across the pyroprocess. This translates to lower fuel and energy consumption, fewer unplanned shutdowns, and a measurable reduction in NOx peaks. This directly reflects on the downstream cost implications for plants operating SCR or SNCR systems for emissions compliance.

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