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Cement Industry needs a Strategic Plan

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Issue after issue, month after month, we discuss the market situation for the cement sector, and report on demand growth statistics, to the extent these are available. For quite some time now, expectations of a recovery of demand are mounting, what with all the talk about heightened activity levels in housing, infrastructure and smart cities. With all that talk, or in spite of all the hype, cement production in the first five months of this fiscal fell 3.2 per cent to 117 million tonnes (MT) against 121 MT in the same period last year, according to official DIPP figures. One could argue, that the widespread and successful monsoon across the country adversely impacted demand in August and September resulting in this fall in demand. However, now that the October IIP numbers have been released, we have on record that cement has further dropped by 2.7 per cent in this October vis a vis previous year same month, and that is a cause of serious concern.

It is however, a somewhat different matter, that in spite of a consistently lackadaisical demand growth performance of the industry, and even in the face of weakening demand pull, cement prices were seen to be stable in general, falling sometimes in some regions, but making up and covering ground soon thereafter. This happened as cement players tried to increase and hold on to prices across regions as they tried to pass on rising costs to consumers to protect their margins. Among key raw materials, pet coke prices increased 12-15 per cent in the second quarter of this fiscal. Power and fuel cost also registered a substantial rise due to increase in coal prices. As if on cue, diesel prices also moved up by 6-7 per cent, impacting the freight expenses. In the face of all these hikes in costs, and in the face of an indifferent market, it was remarkable that the industry’s profitability did not take a tumble.

For the current financial year FY2018, ICRA now forecasts a token 1 per cent growth of cement demand, which sounds eerily similar to what we have maintained in these columns in our previous issues. Following up on a negative growth of 1 per cent reported in FY2017 (last financial year), we are now looking at two successive years of stagnation of cement industry.

Looking beyond these monthly, quarterly or even annual ups and downs, the cement industry needs to formulate longer term strategies to promote consumption of cement, and in doing this, it has to be able to involve the government into it, such that regulatory support is also available for implementation of such a long term plan.

Something similar used to happen under the aegis of the erstwhile Planning Commission, in the shape of sectoral inputs into the 5-Year Plans, but those are history now. We recently saw the instance of National Steel Policy which set an ambitious goal of tripling capacity to 300 MT by 2030-31, and achieving a per capita steel consumption of 158 kg up from current 61kg. Such a plan would entail investments of at least Rs 10 Lakh crore across the steel value chain, upstream and downstream. We need a similar master plan for cement, say, a "National Cement Policy", which would envisage lifting our per capita cement consumption to the levels of 800-1,000 kg. Most important element of that plan will have to think through actions by all stakeholders for promoting cement consumption in India.

Regrettably, we are sorely missing one such national cement strategy 2030, even as we are too much preoccupied with the transients of the market!

Sumit Banerjee Chairman, Editorial Advisory Board

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Concrete

WCA Welcomes SiloConnect as associate corporate member

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The World Cement Association (WCA) has announced SiloConnect as its newest associate corporate member, expanding its network of technology providers supporting digitalisation in the cement industry. SiloConnect offers smart sensor technology that provides real-time visibility of cement inventory levels at customer silos, enabling producers to monitor stock remotely and plan deliveries more efficiently. The solution helps companies move from reactive to proactive logistics, improving delivery planning, operational efficiency and safety by reducing manual inspections. The technology is already used by major cement producers such as Holcim, Cemex and Heidelberg Materials and is deployed across more than 30 countries worldwide.

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Concrete

TotalEnergies and Holcim Launch Floating Solar Plant in Belgium

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TotalEnergies and Holcim have commissioned a floating solar power plant in Obourg, Belgium, built on a rehabilitated former chalk quarry that has been converted into a lake. The project has a generation capacity of 31 MW and produces around 30 GWh of renewable electricity annually, which will be used to power Holcim’s nearby industrial operations. The project is currently the largest floating solar installation in Europe dedicated entirely to industrial self-consumption. To ensure minimal impact on the surrounding landscape, more than 700 metres of horizontal directional drilling were used to connect the solar installation to the electrical substation. The project reflects ongoing collaboration between the two companies to support industrial decarbonisation through renewable energy solutions and innovative infrastructure development.

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Concrete

Cortec® Corporation applauded for its strong safety performance

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Cortec® Corporation has been recognised for its strong safety performance, receiving its sixth Governor’s Workplace Safety Award for its outstanding performance in 2025. As a Silver Achievement recipient, the company continues to maintain safety metrics well above national industry averages, an impressive accomplishment for a chemical manufacturing organisation. This achievement reflects Cortec’s proactive approach to workplace safety, focused on early hazard detection and employee involvement. The company will be formally recognised at the Minnesota Safety and Health Conference in May, highlighting how industrial companies are effectively strengthening workplace safety standards.

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