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Fuller Institute Launches Major Training Programme

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The initiative marks a significant step toward building a skilled workforce to support operational excellence and sustainability in the cement sector.

FLSmidth Cement is now known as Fuller technologies. Fuller Institute, which provides tailored and standard technical training to customers around the world, has announced a new partnership with India’s second largest cement manufacturer, Adani Cement. The new agreement, which launched in July 2025, will see 450 graduate and diploma engineers across nine groups receive technical training in cement plant operations, maintenance and quality control.

Skills training supports sustainability goals
Skills development is critical to the success of cement operations, which are facing a global skills shortage as veteran workers retire, and fewer young people pursue careers in the cement industry. Even though plant processes are becoming increasingly automated, skilled personnel are essential to ensuring reliability, availability and efficiency – all of which have an important role to play in cement’s low-carbon future. Training, particularly from experienced field engineers offering hands-on learning experiences, gives new engineers the opportunity to develop their understanding of core processes, connect ideas and improve engagement, increasing the likelihood that they will stay in the industry long-term.

In-person and online opportunities
The Fuller Institute runs in-person and online training courses for cement plants around the world. Some of these are carried out in partnership with major cement players, such as Adani Cement, but individual plants can also call on Fuller Institute services to upskill employees. The online certification, CementPro, takes cement plant employees through tailored process, mechanical and automation themed modules to increase skills levels at cement plants and raise productivity, efficiency and quality standards.

One session down, more to go
Adani Cement began their sessions with a 6-day mechanical maintenance course at ACC Wadi, where 96 engineers got hands-on training from our most experienced engineers, with decades of cement plant experience between them. Feedback from both Adani Cement’s leadership team and from the young engineers who took part in the training has been overwhelmingly positive, praising the ‘depth of knowledge shared’ and the ‘enriching’, ‘insightful and engaging’ training. The partnership will continue with further sessions in Q4 2025 and beyond. Long-term programmes like this have proven impact on cement plants’ KPIs. This level of investment in skills training is both an indicator of Adani Cement’s faith in the Fuller Institute and their commitment to their teams’ professional development.

Concrete

Indian Railways Plans Green Fly Ash Transport Network

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Specialised rail logistics will move fly ash from power plants to infrastructure industries.

New Delhi

Indian Railways is planning a large-scale green logistics initiative to transport fly ash from thermal power plants to industries where it can be reused in infrastructure and construction activities.

The initiative was discussed during a review meeting chaired by Union Minister for Railways Ashwini Vaishnaw. Union Ministers of State for Railways V Somanna and Ravneet Singh Bittu were also present.

India generates nearly 340 million tonnes of fly ash every year from thermal power plants. The proposed initiative aims to create an efficient rail-based transport system using specialised containers and dedicated logistics arrangements to move fly ash safely from power plants to end-use industries.

Fly ash is widely used in road construction, cement manufacturing, brick production, concrete, blocks and boards. By improving its movement through the railway network, the initiative is expected to support better utilisation of this industrial by-product while reducing environmental concerns linked to storage and disposal.

The move also aligns with India’s circular economy goals by converting waste from thermal power generation into a useful raw material for the construction and infrastructure sectors. Wider availability of fly ash can help reduce material costs in areas such as bricks and cement, supporting more affordable infrastructure and housing development.

Through this initiative, Indian Railways aims to provide a cleaner, safer and more organised transport solution for fly ash, turning an environmental challenge into an infrastructure resource.

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Concrete

ACC To Expand Cement Capacity Amid Strong Infrastructure Demand

Chairman signals calibrated growth and sustainability focus

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ACC will continue to expand its cement capacity in a calibrated manner, deepen its ready-mix concrete (RMC) footprint and accelerate the adoption of low-carbon technologies, the company chairman conveyed in the latest annual report. The note emphasised a balanced and disciplined approach as the business pursues growth while maintaining environmental safeguards.

He argued that the long-term growth outlook for the Indian economy remains strong but that demand conditions in the near term were likely to stay moderate, necessitating cautious expansion. He pointed to India’s relatively low per capita cement consumption compared with global averages as an indicator of significant long-term potential and highlighted the rise in public capital expenditure to Rs 12 trillion (Rs 12 tn), which he said accounted for about four point four per cent of the GDP.

Against this backdrop, ACC and the wider Adani Cement business are positioning themselves as integrated building materials solution providers rather than traditional commodity suppliers, prioritising capability creation over consolidation. The chairman framed cement as the ingredient and concrete as the performance and said that infrastructure and real estate development increasingly demand engineered solutions delivered at site.

He described how deeper integration across energy, logistics and digital systems is intended to improve responsiveness and efficiency across manufacturing, transport and market operations. The company intends to strengthen technical engagement, mix optimisation and application support to improve project timelines, reduce wastage and enhance structural durability while embedding data analytics and predictive systems.

On sustainability, ACC affirmed its commitment to reducing its environmental footprint through greater use of blended cement, renewable energy, alternative fuels and improved thermal efficiency, presenting industrial growth and environmental responsibility as parallel objectives. The message positioned the group to supply engineered concrete solutions at the point of application as it scales capacity and service offerings.

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Ambuja Sees Cement Demand Easing To Around Five Per Cent In FY27

Company Cites Housing, Infrastructure And Government Capex

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Ambuja Cements has said in its latest annual report that cement demand in India is likely to moderate to around five per cent in fiscal year twenty seven, marking a slowdown from the estimated six point five to seven point five per cent growth anticipated for fiscal year twenty six. The company described this as a transition to a more measured pace of expansion after several years of strong momentum in the sector.

It said that underlying demand drivers such as housing, infrastructure development, urbanisation and government capital expenditure remain intact and are expected to sustain cement consumption across regions. The report noted that global geopolitical uncertainties and weather risks, including forecasts of a below normal monsoon, could influence near term demand, while emphasising that the longer term infrastructure story for India continues to provide a solid foundation for the sector.

Industry observers have said that the sector may move towards mid single digit growth rates in fiscal year twenty seven after stronger performances in recent years. The company outlined a calibrated expansion strategy with capacity additions phased to match project pipelines, regional demand patterns and market absorption, seeking to avoid oversupply and pressure on pricing.

Ambuja has crossed the 100 million tonnes per annum capacity milestone (100 mn t per annum) following acquisitions and organic expansion, strengthening its position in the competitive market. The outlook in the report broadly aligns with other market assessments that placed demand at around five per cent in fiscal year twenty five, a recovery to six point five to seven point five per cent in fiscal year twenty six and an easing in fiscal year twenty seven as capacity increases. Executives remain focused on long term demand fundamentals driven by infrastructure and housing.

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