Concrete

Leveraging Technology for Efficiency

Published

3 years ago

April 12, 2023

admin

Nischal Mehrotra, Vice President, Sales & Marketing LiuGong India, discusses the role of advanced engineering technology in developing efficient equipment for the cement industry.

Tell us about the equipment used at limestone quarries and coal mines that majorly supply to cement plants?
The equipment used in limestone quarries and coal mines can vary depending on the type of mining operation and the specific needs of the cement plant. However, some common types of equipment used in these industries include:

Drilling equipment: This includes drill rigs and drilling machines that are used to create holes in the ground to extract the limestone or coal.
Excavators: These are heavy-duty machines used to remove large amounts of soil, rock, and other materials from the ground.
Loaders: These are used to move materials, such as limestone and coal, from the ground to trucks or conveyors for transport to the cement plant.
Crushers: These are machines that break down large rocks into smaller pieces for easier transport and processing.
Conveyors: These are used to transport materials from one location to another, such as from the quarry or mine to the cement plant.
Bulldozers: These are used to level and shape the ground for mining operations and to move large quantities of material.
Blasting equipment: This is used to break up rock formations in the quarry or mine to make it easier to extract the limestone or coal.
Haul trucks: These are used to transport materials from the quarry or mine to the cement plant.

The equipment used in limestone quarries and coal mines that supply to cement plants can be quite diverse, but these are some common types that you might find in these industries.

What is the USP of your equipment that makes them the choice for operation by
any contractor?
The company provides a range of construction equipment and machinery for various applications, such as earthmoving, mining, road construction, and material handling. Here are some USPs of Liugong India machinery that make them a preferred choice for contractors:

Quality and reliability: Liugong India machinery is known for its quality and reliability. The company uses advanced technology and high-quality materials to manufacture its machines, ensuring they are durable and able to withstand tough working conditions.
Fuel efficiency: Liugong India machinery is designed to be fuel-efficient, which helps contractors save money on fuel costs. This is achieved through advanced engine technology and optimised machine design.
Versatility: Liugong India machinery is versatile and can be used for various applications, such as earthmoving, mining, and material handling. This makes it a preferred choice for contractors who need equipment that can perform
multiple tasks.
Low maintenance: Liugong India machinery is designed to require minimal maintenance, which helps reduce downtime and maintenance costs. The company also offers excellent after-sales support to ensure the machines are always in top condition.
Operator comfort and safety: Liugong India machinery is designed with operator comfort and safety in mind. The cabs are spacious and ergonomic, providing a comfortable working environment for the operator. The machines are also equipped with advanced safety features to prevent accidents and ensure operator safety.

Liugong India machinery is a preferred choice for contractors due to its quality, reliability, fuel efficiency, versatility, low maintenance, and operator comfort and safety.

How do you achieve cost efficiency and profitability in your operations?
Liugong India can achieve cost efficiency and profitability in its operations by focusing on the following strategies:

Manufacturing efficiency: Liugong India can focus on optimising its manufacturing processes to reduce costs and improve efficiency. This can be achieved through automation, lean manufacturing principles, and other process improvement strategies.
Supply chain management: Effective supply chain management can help Liugong India reduce costs and improve profitability. This can include optimising logistics, sourcing raw materials at competitive prices, and managing inventory levels.
After-sales support: Providing excellent after-sales support can help Liugong India improve customer satisfaction and retention. This can lead to repeat business and positive word-of-mouth recommendations, which can ultimately help improve profitability.
Product innovation: Liugong India can focus on developing innovative products that meet the changing needs of its customers. This can help the company differentiate itself from competitors and capture market share, leading to improved profitability.
Strategic partnerships: Liugong India can form strategic partnerships with other companies to improve its operations. For example, partnering with a logistics company can help reduce transportation costs, while partnering with a technology company can help improve manufacturing processes.

By focusing on these strategies, Liugong India can achieve cost efficiency and profitability in its operations. This will help the company remain competitive in the market and continue to grow its business.

What is the role of technology in achieving efficiency in your operations?

Technology plays a critical role in helping Liugong India achieve efficiency in its operations. Here are some examples of how technology is used by Liugong India to achieve efficiency:

Advanced engineering: Liugong India uses advanced engineering technology to design and manufacture its machines. This includes computer-aided design (CAD) software and simulations that allow engineers to optimise machine performance and reduce the need for physical prototyping.
Telematics: Liugong India machines are equipped with telematics systems that allow for remote monitoring and diagnostics. This helps to identify and address issues quickly, reducing downtime and improving machine performance.
Automation: Liugong India uses automation technology to improve manufacturing efficiency and reduce costs. For example, robots can be used for welding, painting, and other repetitive tasks, reducing the need for manual labor.
Fuel efficiency: Liugong India machines are designed with fuel-efficient engines and other features that help reduce fuel consumption. This not only saves money on fuel costs but also reduces the environmental impact of the machines.
Connectivity: Liugong India machines can be connected to the internet, allowing for real-time data sharing and analysis. This can help optimise machine performance, reduce downtime, and improve overall efficiency.

Technology plays a crucial role in helping Liugong India achieve efficiency in its operations. By leveraging advanced engineering, telematics, automation, fuel efficiency, and connectivity.

How do you ensure the delivery of quality product post mining or quarrying?
Liugong India ensures the delivery of quality products post-mining or quarrying by implementing the following measures:

Quality control: Liugong India implements rigorous quality control measures at every stage of the manufacturing process. This includes using high-quality materials, testing components before assembly, and conducting final inspections before the machines are shipped.
After-sales support: Liugong India provides excellent after-sales support to ensure its machines are always in top condition. This includes regular maintenance, repairs, and replacements of parts as needed.
Training and education: Liugong India provides training and education to its customers to
ensure they are able to operate the machines safely and effectively. This includes operator training, maintenance training, and troubleshooting support.
Customer feedback: Liugong India actively seeks feedback from its customers to identify areas for improvement and ensure that its machines meet their needs. This feedback is used to improve the design and functionality of the machines.
Warranty: Liugong India provides a warranty on its machines to ensure customers have peace of mind and are protected against manufacturing defects.

By implementing these measures, Liugong India ensures the delivery of quality products post-mining or quarrying. This helps to build trust with its customers and improve its reputation in the market.

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UltraTech Cement FY26 PAT Crosses Rs 80 bn

Company reports record sales, profit and 200 MTPA capacity milestone

Published

12 hours ago

April 29, 2026

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UltraTech Cement reported record financial performance for Q4 and FY26, supported by strong volumes, higher profitability and improved cost efficiency. Consolidated net sales for Q4 FY26 rose 12 per cent year-on-year to Rs 254.67 billion, while PBIDT increased 20 per cent to Rs 56.88 billion. PAT, excluding exceptional items, grew 21 per cent to Rs 30.11 billion.

For FY26, consolidated net sales stood at Rs 873.84 billion, up 17 per cent from Rs 749.36 billion in FY25. PBIDT rose 32 per cent to Rs 175.98 billion, while PAT increased 36 per cent to Rs 83.05 billion, crossing the Rs 80 billion mark for the first time.

India grey cement volumes reached 42.41 million tonnes in Q4 FY26, up 9.3 per cent year-on-year, with capacity utilisation at 89 per cent. Full-year India grey cement volumes stood at 145 million tonnes. Energy costs declined 3 per cent, aided by a higher green power mix of 43 per cent in Q4.

The company’s domestic grey cement capacity has crossed 200 MTPA, reaching 200.1 MTPA, while global capacity stands at 205.5 MTPA. UltraTech also recommended a special dividend of Rs 2.40 billion per share value basis equivalent to Rs 240.

Concrete

Towards Mega Batching

Optimised batching can drive overall efficiencies in large projects.

Published

2 days ago

April 28, 2026

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India’s pace of infrastructure development is pushing the construction sector to work at a significantly higher scale than previously. Tight deadlines necessitate eliminating concreting delays, especially in large and mega projects, which, in turn, imply installing the right batching plant and ensuring batching is efficient. CW explores these steps as well as the gaps in India’s batching plant market.

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Large-scale infrastructure and building projects typically involve concrete consumption exceeding 30,000-50,000 cum per annum or demand continuous, high-volume pours within compressed timelines, according to Rahul R Wadhai, DGM – Quality, Tata Projects.

Considering the daily need for concrete, “large-scale concreting involves pouring more than 1,000–2,000 cum per day while mega projects involve more than 3,000 cum per day,” says Satish R Vachhani, Advanced Concrete & Construction Consultant…

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Concrete

Andhra Offers Discom Licences To Private Firms Outside Power Sector

Policy allows firms over 300 MW to seek distribution licences

Published

3 days ago

April 27, 2026

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The Andhra Pradesh government will allow private firms that require more than 300 megawatt (MW) of power to apply for distribution licences, making the state the first to extend such licences beyond the power sector. The policy targets information technology, pharmaceuticals, steel and data centres and aims to reduce reliance on state utilities as demand rises for artificial intelligence infrastructure.

Approved applicants will be able to procure electricity directly from generators through power purchase agreements, a change officials said will create more competitive tariffs and reduce supply risk. Licence holders will use the Andhra Pradesh Transmission Company (APTRANSCO) network on payment of charges and will not need a separate distribution network initially.

Licences will be granted under the Electricity Act, 2003 framework, with the Central and State electricity regulators retaining authority over terms and approvals. The recent Electricity (Amendment) Bill, 2025 sought to lower entry barriers, enable network sharing and encourage competition, while the state commission will set floor and ceiling tariffs where multiple discoms operate.

Industry players and original equipment manufacturers welcomed the policy, saying competitive supply is vital for large data centre investments. Major projects and partnerships such as those involving Adani and Google, Brookfield and Reliance, and Meta and Sify Technologies are expected to benefit as capacity expands in the state.

Analysts noted India’s data centre capacity is forecast to reach 10 gigawatts (GW) by 2030 and cited International Energy Agency estimates that global data centre electricity consumption could approach 945 terawatt hours by the same year. A one GW data centre needs an equivalent power allocation and one point five times the water, which authorities equated to 150 billion litres (150 bn litres).

Advisers warned that distribution licences will require close regulation and monitoring to prevent misuse and to ensure tariffs and supply obligations are met. Officials said the policy aims to balance investor requirements with regulatory oversight and could serve as a model for other states.