Concrete

Moving Towards Net-Zero

Published

3 years ago

January 16, 2023

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The 17th NCB International Conference on Cement, Concrete and Building Materials focussed on important aspects such as circular economy, sustainability, net zero and enhancing the use of alternative fuels for the Indian cement industry.

“The conference has given an opportunity for the industry to exchange thoughts and learnings through panel discussions and networking,” said Dr BN Mohapatra, DG-NCB.
The 17th International Conference on Cement, Concrete and Building Materials by the National Council for Cement and Building Materials (NCB) was held at Manekshaw Centre, Parade Road, New Delhi, from 6th to 9th December, 2022. Around 1,100 delegates attended the conference, which included 48 foreign delegates from 11 countries. During the span of the four-day event, 160 presentations were made in 20 technical sessions; 4 panel discussions were held, covering key topics of concerns for the industry; and speeches were delivered by keynote speakers.
NCB is the apex body in India for research, technology development and transfer, education and industrial services for cement, allied building materials and construction industries. The first NCB International Conference was held in the year 1987 and since then this is the 17th edition of the biennial event. ‘Moving Towards Net Zero Carbon Emissions’ was the theme of this year’s conference.
The conference was inaugurated by Chief Guest Shri Anurag Jain, Secretary, Department for Promotion of Industry and Internal Trade (DPIIT), Ministry of Commerce & Industry, Government of India, while Shri Anil Agrawal, Additional Secretary, DPIIT, Guest of Honour, delivered the speech on outlook of the Indian cement industry. The programme was initiated by Dr BN Mohapatra, DG-NCB, with a welcome address. KC Jhanwar, Chairman, NCB; President, Cement Manufacturers Association; and MD, UltraTech Cement, deliberated his views on ‘Indian Cement Industry-Future Outlook, Challenges & Opportunities.’ Mahendra Singhi, MD & CEO, Dalmia Cement (Bharat), presented his view on ‘Cement Industry Global Perspective.’
The Scientific Committee, comprising members from Niti Aayog, BIS, cement and construction industry, premier academic and research
institutes, was formed under the chairmanship
of Dr AK Chatterjee, Chairman, Conmat Technologies Pvt Ltd.
Chief Guest Shri Anurag Jain released four
NCB publications during the inaugural session.

These were:

The third edition of Compendium – The Cement Industry – India 2022
Publication on ‘Alternative Fuels – A Green Solution for Indian Cement Industry’
NCB Guide Norms on Cement Plant Operation
NCB Conference Proceedings containing full papers published in the conference

The conference was beneficial for a host of professionals from the industry such as cement and concrete professionals, top management personnel from cement and allied sectors, equipment / machinery manufacturers, designers and consultants, engineers, technologists, scientists, academicians, research scholars, students and economists, and users of cement and building materials as well as construction agencies.
The conference was sponsored by industry leaders such as UltraTech Cement
Dalmia Cement, JSW Cement, IKN India, Shree Cement, Nuvoco Vistas Corp, JK Cement, HeidelbergCement, JK Lakshmi Cement and KHD Humboldt Wedag India amongst others.
Supporting Organisations / Departments included:

Department of Promotion of Industry and Internal Trade (DPIIT), Govt. of India
Ministry of Environment, Forest, and Climate Change (MoEF&CC), Govt. of India
Council for Scientific and Industrial Research (CSIR)
Bureau of Indian Standards (BIS)
Bureau of Energy Efficiency (BEE)
Cement Manufacturers’ Association (CMA)

Its media partners were Industrial Angles, Indian Cement Review, Construction World, International Cement Review, World Cement, ZKG International and Civil Engineering & Construction Review (CE&CR).

Exclusive interaction with Dr Mohapatra

Impact on the Industry
“Our Honourable Prime Minister Shri Narendra Modi has undertaken a target of achieving Net Zero by 2070. Cement and steel sectors shall play a prominent role in achieving this target. At the conference, there are multiple technical experts who are addressing the five core levers of decarbonisation i.e., clinker factor, enhancing alternative fuels and raw materials, reduction of thermal and electrical energy consumption, waste heat recovery and carbon storage.
Indian plants are doing well in four of the five levels. NCCBM will be taking the support of Ministry of Environment and Forest, Bureau of Energy Efficiency and DPIIT to collaborate with industries to launch pilot projects and get government help for its implementation. Without carbon storage becoming a strong lever, it would be difficult to achieve carbon the neutrality target.”

Towards Net Zero Target
“The Ministry of Commerce & Industry – DPIIT is taking up numerous roles in helping the cement industry achieve this objective. They have formed Divisional Council for Cement Industry (DCCI), which will monitor and support all five parameters. They will also fast track the implementation of rules and regulations for getting clearances in a single window for the cement business, as well as taking the lead in supply of gypsum. The Gati Shakti is looking into reducing the substantial logistics costs and lot more.
DPIIT is taking bold steps in supporting the Indian cement industry in streamlining all areas where the industry is facing issues. NCCBM is also member of all teams that support sustainability for the cement industry like innovation for decarbonisation, carbon sequencing etc.”
“NCCBM is taking a stewardship role in connecting the Indian cement industry, academia and research institutes on a single platform, to together come up with solutions.”

The Panel Discussions

PANEL 1: Moving towards Net Zero Carbon Emissions in Indian Cement Industry

Panellists:

Shri Jamshed N Cooper, Managing Director, HeidelbergCement India Ltd
Shri Kiran Patil, Managing Director, Wonder Cement Ltd
Shri V S Narang, Director (Technical), My Home Industries Pvt Ltd
Shri Ganesh Jirkuntwar, National Manufacturing Head, Dalmia Cement (B) Ltd
Matthias Mersmann, Chief Technical Officer, KHD Humboldt Wedag International, Germany
Dr B N Mohapatra, Director General, NCB

PANEL 2: Sustainability and Circular Economy in Cement and Construction Sector

Panellists:

Sanjay Pant, DDG (Standardization), BIS,
Neeraj Sinha, Sr Advisor (S&T), NITI Aayog
Prof D N Singh, Professor, Department of Civil Engineering, IIT Bombay
Prof Manoranjan Parida, Director, CSIR-CRRI
K J Patel, Director & Unit Head, IFFCO Paradeep
Madhumita Basu, Chief Strategy & Marketing Officer, Nuvoco Vistas Corp Ltd.
Dr S K Chaturvedi, Joint Director, NCB

PANEL 3: Enhancing AF & ARM utilisation in Indian Cement Industry

Panellists:

Shri Arun Kumar Shukla, CEO & Director, J K Lakshmi Cement Ltd.
Shri Vivek Agnihotri, CEO & Executive Director, Prism Johnson Ltd.
Shri Pankaj Kejriwal, Whole Time Director & COO, Star Cement Ltd.
Shri Sanjay Joshi, Chief Manufacturing Officer, Nuvoco Vistas Corp Ltd.
Shri S K Rathore, Chief Manufacturing Officer, J K Cement Ltd.
Shri G Veera Babu, Chief Manufacturing Officer, JSW Cement Ltd.
Shri Bimal Modi, Head (AFR), UltraTech
Cement Ltd.
Dr B N Mohapatra, DG-NCB

PANEL 4: National Mission on Sustainable Habitat -2030
Panellists:

Dr Shailesh Kr. Agrawal, Executive Director, BMTPC
Dr B Bhattacharjee, Emeritus Professor, Department of Civil Engineering, IIT Delhi
Prof K V L Subramaniam, Professor, Department of Civil Engineering, IIT Hyderabad
Prof Amit Hajela, Director and
Domain Head, Amity School of Architecture and Planning
Yatin Choudhary, Fellow, TERI
P N Ojha, Jt. Director, NCB

The keynote presentations in the technical sessions covered the following topics:

160 papers were presented in 20 technical sessions based on specific themes like:

Low Carbon Cements
Other Binders and Building Materials
Alternate / Waste Fuels and Raw Materials
Net Zero Emissions, Carbon Capture, Utilisation & Storage (CCUS)
Cement Plant Machinery and Project Engineering
Productivity Enhancement and Process Optimization
Energy Conservation Systems
Performance and Durability of Concrete
Concrete Deterioration Mechanisms and Advanced Concrete System
Advances in Grinding Systems
Emerging Trends
Total Quality Management
Analytical Methods and Lab Automation
Smart and High Performance Concrete
Environmental Management and Sustainable Development
Distress Investigation, Repair/ Strengthening/ Retrofitting of Concrete Structures
Sustainable Construction Practices and Other Building Material and Binders

The chairman and co-chairman of the technical sessions were chosen from the senior executives of major cement companies. The papers were presented by cement plants personnel, cement plant machinery suppliers/OEMs, NCB scientist & Engineers, students from IITs, NITs, BITS Pilani etc. Based on evaluation done by the respective Chairman and Co-chairman of the technical session, one paper from each technical session has been selected as paper of high merit.

The Exhibition

The 17th NCB International Conference also had a technical exhibition, which was held concurrently at the conference venue. The exhibition gave additional exposure to the latest in available technologies and services for efficient operation of cement plants, making of concrete and construction activities. A cultural programme was also organised on day 2 of the conference, with performances that depicted India’s cultural diversity.
Speaking about the success of the conference, Dr Mohapatra said, “After this 4-day conference, I see a huge potential with the knowledge accumulated amongst the industry experts and an opportunity for cement manufacturers to innovate with low carbon cement products and support a circular economy. This conference has given high mileage to every sector.”
“NCCBM was a great platform for participating, where cement companies, machinery manufacturers and allied service providers shared technical knowledge and commercial aspects. Showcase of technical papers, achievement of various plants in terms of carbon emission, environment protection and good working conditions of various plants gives a feeling that we can feel proud of the Indian cement industry and say, ‘Saare jahan se acha, Hindustan hamara’. We distributed badges and tie sets marked with
‘Proud Indians’ at the conference,” said Pradip Kalra of Stotz Gears.
The Conference was received very well by the cement industry as was evident by the attendance and engagement of the delegates and visitors, who left behind encouraging testimonials, appreciating the successful organisation of the biennial conference by NCB.

The Awards

The concluding session of 17th NCB International Conference was held on 9th December 2022 and attended by Chief Guest Shri Som Parkash, Hon’ble Minister of State for Commerce & Industry, Govt. of India and Guest of Honour Shri Shashank Priya, Special Secretary & Financial Advisor, DPIIT, Ministry of Commerce and Industry, Govt. of India along with Shri Jamshed N Cooper, MD, Heidelberg Cement India Ltd..; Dr B N Mohapatra, Director General-NCB and Dr S K Chaturvedi, Organising Secretary, 17th NCB International Conference. The Chief Guest also distributed the National Awards for Energy Efficiency, Environmental Excellence and Total Quality Excellence in the Indian Cement Industry for years 2019-22.

S.NO. AWARDS Plant Name
I. Awards for Energy Excellence in Integrated Cement Plants
1 Best Award for Energy Excellence in Integrated Cement Plants RCCPL Pvt. Ltd.,
Maihar, Madhya Pradesh
2 Second Best Award for Energy Excellence in Integrated Cement Plants Sree Jayajothi Cements Pvt. Ltd., My Home Group Industries, Nandyal, Andhra Pradesh
3 Third Best Award for Energy Excellence in Integrated Cement Plants JK Cement Works, Muddapur,
Karnataka
4 First Consolation Prize for Energy Excellence in Integrated Cement Plants UltraTech Cement Ltd., Unit: Kotputli Cement Works, Rajasthan
5 Second Consolation Prize for Energy Excellence in Integrated Cement Plants JK Lakshmi Cement Ltd., Sirohi, Rajasthan
II. Awards for Environment Excellence in
Integrated Cement Plants
1 Best Award for Environment Excellence in Integrated Cement Plants Dalmia Cement (Bharat) Ltd., Belagavi Unit, Karnataka
2 Second Best Award for Environment Excellence in Integrated Cement Plants Dalmia Cement (Bharat) Ltd., Dalmiapuram, Tamil Nadu
3 Third Best Award for Environment Excellence in Integrated Cement Plants JK Cement Works, Muddapur,
Karnataka
4 First Consolation Prize for Environment Excellence in Integrated Cement Plants Shree Beawer Cement Plant,
Ajmer, Rajasthan
5 Second Consolation Prize for Environment Excellence in Integrated Cement Plants Dalmia Cement (Bharat) Ltd., Ariyalur, Tamil Nadu
III. Awards for Total Quality Excellence
in Integrated Cement Plants
1 Best Award for Total Quality Excellence in Integrated Cement Plants Shree Cement Ltd. (RAS), Pali, Rajasthan
2 Second Best Award for Total Quality Excellence in Integrated Cement Plants Birla Corporation Ltd.
Unit: Birla Cement Works & Chanderia Cement Works, Chittorgarh, Rajasthan
3 Third Best Award for Total Quality Excellence in Integrated Cement Plants UltraTech Cement Ltd.,
Unit: Aditya Cement Works, Chittorgarh, Rajasthan
4 First Consolation Prize for Total Quality Excellence in Integrated Cement Plants Shree Raipur Cement Plant, Shree Cement Ltd., Baloda Bazar, Chhattisgarh
5 Second Consolation Prize for Total Quality Excellence in Integrated Cement Plants JK Cement Works, Muddapur, Karnataka

IV. Awards for Achieving Circular Economy in
Integrated Cement Plants
1 Best Award for Achieving Circular Economy in Integrated Cement Plants UltraTech Cement Ltd.,
Unit: Reddipalayam Cement Works, Ariyalur, Tamil Nadu
2 Second Best Award for Achieving Circular Economy in Integrated Cement Plants JK Cement Works, Muddapur, Karnataka
3 Third Best Award for Achieving Circular Economy in Integrated Cement Plants Shree Beawer Cement Plant, Ajmer, Rajasthan
4 First Consolation Prize for Achieving Circular Economy in Integrated Cement Plants Dalmia Cement (Bharat) Ltd., Ariyalur, Tamil Nadu
5 Second Consolation Prize for Achieving Circular Economy in Integrated Cement Plants Nuvoco Vistas Corp. Ltd., Chittor Cement Plant, Chittorgarh, Rajasthan
V. Awards for Energy Excellence in Grinding Units
1 Best Award for Energy Excellence in Grinding Units UltraTech Cement Ltd., Unit: Jharsuguda Cement Works, Odisha
2 Second Best Award for Energy Excellence in Grinding Units JK Lakshmi Cement Ltd., Kalol, Gujarat
3 Third Best Award for Energy Excellence in Grinding Units JK Cement Works, Jharli, Haryana
4 First Consolation Prize for Energy Excellence in Grinding Units Ambuja Cement Ltd. –Adani Group, Roorkee Grinding Unit, Uttarakhand
5 Second Consolation Prize for Energy Excellence in Grinding Units Calcom Cement India Ltd., Dalmia Cement (Bharat) Ltd., Lanka, Assam
I. Awards for Environment Excellence in Grinding Units
1 Best Award for Environment Excellence in Grinding Units My Home Industries Pvt. Ltd., Mulakalapalli, Anakappali, Andhra Pradesh
2 Second Best Award for Environment Excellence in Grinding Units Star Cement Ltd., Guwahati, Assam
3 Third Best Award for Environment Excellence in Grinding Units Dalmia Cement (Bharat) Ltd., Bokaro, Jharkhand
4 First Consolation Prize for Environment Excellence in Grinding Units JK Lakshmi Cement Ltd., Kalol, Gujarat
5 Second Consolation Prize for Environment Excellence in Grinding Units JK Cement Works, Jharli, Haryana

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PROMECON introduces infrared-based tertiary air measurement system for cement kilns

Published

20 hours ago

May 20, 2026

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The new solution promisescontinuous, real-time tertiary air flow measurement in cement plant operations.

PROMECON GmbH has launched the McON IR Compact, an infrared-based measuring system designed to deliver continuous, real-time tertiary air flow measurement in cement plant operations. The system addresses the longstanding process control challenge of accurate tertiary air monitoring under extreme kiln conditions. It uses patented infrared time-of-flight measurement technology that operates without calibration or maintenance intervention.

Precise tertiary air measurement is a critical requirement for stable rotary kiln operation. The McON IR Compact is engineered to function reliably at temperatures up to 1,200°C and in the presence of abrasive clinker dust. Its vector-based digital measurement architecture ensures that readings remain unaffected by swirl, dust deposits or drift. Due to these conditions conventional measurement systems in pyroprocess environments are often compromised.

The system is fully non-intrusive and requires no K-factors, recalibration or periodic readjustment, enabling years of uninterrupted operation. This design directly supports plant availability and reduces the maintenance overhead typically associated with process instrumentation in high-temperature zones.

PROMECON has deployed the McON IR Compact at multiple cement facilities, including Warta Cement in Poland. Plant operators report that the system has aided in identifying blockages, optimising purging cycles for gas burners, and supplying accurate flow data for AI-based process optimisation programmes. The practical outcomes include more stable kiln operation, improved process control, and earlier detection of process disturbances.

On the energy side, real-time tertiary air data enables reduction in induced draft fan load and helps flatten process oscillations across the pyroprocess. This translates to lower fuel and energy consumption, fewer unplanned shutdowns, and a measurable reduction in NOx peaks. This directly reflects on the downstream cost implications for plants operating SCR or SNCR systems for emissions compliance.

Concrete

Adani Group To Set Up Cement Factory In Madhya Pradesh

Chief Minister Mohan Yadav inaugurates plant in Guna

Published

3 days ago

May 18, 2026

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Adani Group (Adani) will set up a cement factory in Madhya Pradesh, the chief minister of the state announced after an inauguration ceremony in Guna. The chief minister, Mohan Yadav, described the occasion as a historic day for the state and said the project will strengthen industrial capacity. The event was presented as a milestone in efforts to broaden manufacturing and attract large-scale investment. Officials said the facility will add to regional production capability and support related industries.

State officials outlined that the plant will enhance supply chains for construction and infrastructure projects across the region. The company will bring technical expertise and logistical resources to the site, with government agencies coordinating approvals and land allocation. Local suppliers and service providers will benefit from increased demand, and training initiatives will be developed to build workforce readiness. Officials indicated that the project complements broader plans to modernise industrial clusters in the state.

The state administration said it has facilitated clearances and infrastructure support to accelerate implementation. Local officials have coordinated with the company to ensure connectivity and utilities are in place ahead of commissioning. The chief minister emphasised that collaboration between private investors and the government aims to create sustainable economic growth. Community outreach programmes will address local concerns and establish grievance mechanisms as construction proceeds.

Officials said the inauguration in Guna marks a new phase in the state industrial story and will serve as a reference for future investments. Administrators noted that close monitoring and periodic reviews will guide timely execution and adherence to environmental and safety norms. The government affirmed its commitment to facilitating responsible industrial expansion while ensuring benefits reach local communities. Stakeholders will continue discussions on supply chain integration and long term maintenance arrangements.

Concrete

Railways Boost Cement Movement by 170 Per Cent and Eye Fly Ash

New container wagons cut costs and speed turnaround

Published

3 days ago

May 18, 2026

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Indian Railways has recorded a 170 per cent rise in cement movement in the last four months after reforms launched in November to promote rail based bulk cement logistics. The Union Railway Minister, Ashwini Vaishnaw, reviewed the container sector reforms and their implementation and described the shift as improving plant to market efficiency. The reforms introduced customised bulk cement tank containers and a bulk cement terminal policy to support multimodal handling and door to door solutions.

The new system has simplified loading and unloading by enabling mechanised operations and by reducing package losses compared with bagged cement transport. Since cement can move directly from manufacturing centres to consumption centres in standardised tank containers compatible with Ready Mix Concrete machines, two stages of handling have been eliminated and material loss has been reduced. The standard shape of the containers facilitates faster turnaround and lowers logistics costs for suppliers and builders.

The improved freight turnaround is helping to lower the delivered cost of cement, which can ease pressure on housing costs for the poor and middle class and support affordable construction. The reform is said to be environment friendly as dust generation during material transfer has fallen and fuel consumption and emissions have reduced due to modal shift from road to rail. The Make in India tank containers are designed for seamless movement between train and trailer and to enable efficient door to door movement while cutting congestion on roads.

Building on the cement reforms, officials were urged to tap the fly ash transportation market to convert industrial waste into national wealth. The minister noted that nearly 300 million metric tonnes (mn t) of fly ash is produced in the country while only about 13 million t is transported by rail and asked officials to substantially increase Railways share to serve brick kilns, cement industries and construction sites. Wider utilisation of fly ash should reduce pollution, promote recycling and lower construction material costs while strengthening sustainable freight movement across infrastructure sectors.