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Moisture measurement in bulk solids including RMC

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Time Domain Refractometry (TDR) is a method used to measure the dielectric constant (water content) of a material.

Time Domain Refractometry (TDR) is a method used to measure the dielectric constant (water content) of a material. Metal conductors or rods are used as wave guides for the transmission of the TDR-signal. The device generates a high-frequency-pulse (up to 1GHz) which propagates along the wave guides at the speed near to light, generating an electromagnetic field around the probe. At the end of the wave guides, the pulse is reflected to its source. The resulting transit time from picoseconds to nanoseconds and dielectric constant provide an accurate measurement of moisture content. The moisture content is calculated inside the device and is available at standard analogue outputs.

IMKO, a German company, which part of the Endress+Hauser Group has developed a patented measuring method called TRIME® TDR method. With this technology it is possible to measure the transit time with a resolution of 3 picoseconds. The TRIME® TDR method has been successfully used more than 30 years in the process industry.

The TRIME® TDR -technique has an ideal measuring frequency between 600MHz and 1.2GHz and the measuring field penetrates deep into the material. The electromagnetic pulses generated in the TRIME device are high enough and constant for good resolution and accuracy of measurement. In addition, disturbing influences such as electrical conductivity have nearly no effect. Precise moisture can be measured in temperatures up to 120°C. TRIME® TDR technology is used in Solitrend product which helps to increase product quality and reduce energy efforts due to precise moisture measurement.

The senor used in Solitrend is in direct contact with the material. Calibration is a simple linear equation. Measurement field adapts itself to the shape of material and is quite large. It is also undisturbed by dripping water, air and dirt. The probes are extremely rugged for exceptionally long operational life. It also replaces time consuming lab analysis and manual sampling with continuous online measurement.

Both In line as well as portable probes measurements are available.

Application

  • The building industry. Moisture measurement in Ready Mix Concrete.
  • In line moisture content measurement in bulk material or goods like wood chips, pellets, animal food etc.
  • The glass and ceramics industry like silica sand, moulding sand, ceramics mass.
  • Food Industry. Malting plants, Corn, Sludge drying, Fluid bed dryers (inlet/outlet).

Limitations of other methods

Capacitance method – This method works with single measuring frequencies between 5-80MHz. The dielectric constant is influenced both by moisture and salinity. It is very difficult to distinguish between the two influences and precise moisture measurements are difficult to achieve.

Microwave method – The frequencies of microwave techniques are generally higher than 2GHz. This technique leads to loss in resolution and accuracy of measurement having negative influence on the readings.

Conductance or Resistance method – This method have very low measuring frequencies of about 4kHz. There is a strong influence of different salinity of the bulk material on the measurement. The difference in salinity is caused by different mineral contents temperature. Another problem of resistance method is the low penetration depth of the measuring field.

Near-Infrared method (NIR)-This method shows a very lower penetration depth and, therefore, considerable influences of material surface and thickness.

Scan the QR code for more information or write to us on info.in.sc@endress.com.

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Concrete

UltraTech Cement FY26 PAT Crosses Rs 80 bn

Company reports record sales, profit and 200 MTPA capacity milestone

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UltraTech Cement reported record financial performance for Q4 and FY26, supported by strong volumes, higher profitability and improved cost efficiency. Consolidated net sales for Q4 FY26 rose 12 per cent year-on-year to Rs 254.67 billion, while PBIDT increased 20 per cent to Rs 56.88 billion. PAT, excluding exceptional items, grew 21 per cent to Rs 30.11 billion.

For FY26, consolidated net sales stood at Rs 873.84 billion, up 17 per cent from Rs 749.36 billion in FY25. PBIDT rose 32 per cent to Rs 175.98 billion, while PAT increased 36 per cent to Rs 83.05 billion, crossing the Rs 80 billion mark for the first time.

India grey cement volumes reached 42.41 million tonnes in Q4 FY26, up 9.3 per cent year-on-year, with capacity utilisation at 89 per cent. Full-year India grey cement volumes stood at 145 million tonnes. Energy costs declined 3 per cent, aided by a higher green power mix of 43 per cent in Q4.

The company’s domestic grey cement capacity has crossed 200 MTPA, reaching 200.1 MTPA, while global capacity stands at 205.5 MTPA. UltraTech also recommended a special dividend of Rs 2.40 billion per share value basis equivalent to Rs 240.

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Concrete

Towards Mega Batching

Optimised batching can drive overall efficiencies in large projects.

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India’s pace of infrastructure development is pushing the construction sector to work at a significantly higher scale than previously. Tight deadlines necessitate eliminating concreting delays, especially in large and mega projects, which, in turn, imply installing the right batching plant and ensuring batching is efficient. CW explores these steps as well as the gaps in India’s batching plant market.

Choose well

Large-scale infrastructure and building projects typically involve concrete consumption exceeding 30,000-50,000 cum per annum or demand continuous, high-volume pours within compressed timelines, according to Rahul R Wadhai, DGM – Quality, Tata Projects.

Considering the daily need for concrete, “large-scale concreting involves pouring more than 1,000–2,000 cum per day while mega projects involve more than 3,000 cum per day,” says Satish R Vachhani, Advanced Concrete & Construction Consultant…

To read the full article Click Here

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Concrete

Andhra Offers Discom Licences To Private Firms Outside Power Sector

Policy allows firms over 300 MW to seek distribution licences

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The Andhra Pradesh government will allow private firms that require more than 300 megawatt (MW) of power to apply for distribution licences, making the state the first to extend such licences beyond the power sector. The policy targets information technology, pharmaceuticals, steel and data centres and aims to reduce reliance on state utilities as demand rises for artificial intelligence infrastructure.

Approved applicants will be able to procure electricity directly from generators through power purchase agreements, a change officials said will create more competitive tariffs and reduce supply risk. Licence holders will use the Andhra Pradesh Transmission Company (APTRANSCO) network on payment of charges and will not need a separate distribution network initially.

Licences will be granted under the Electricity Act, 2003 framework, with the Central and State electricity regulators retaining authority over terms and approvals. The recent Electricity (Amendment) Bill, 2025 sought to lower entry barriers, enable network sharing and encourage competition, while the state commission will set floor and ceiling tariffs where multiple discoms operate.

Industry players and original equipment manufacturers welcomed the policy, saying competitive supply is vital for large data centre investments. Major projects and partnerships such as those involving Adani and Google, Brookfield and Reliance, and Meta and Sify Technologies are expected to benefit as capacity expands in the state.

Analysts noted India’s data centre capacity is forecast to reach 10 gigawatts (GW) by 2030 and cited International Energy Agency estimates that global data centre electricity consumption could approach 945 terawatt hours by the same year. A one GW data centre needs an equivalent power allocation and one point five times the water, which authorities equated to 150 billion litres (150 bn litres).

Advisers warned that distribution licences will require close regulation and monitoring to prevent misuse and to ensure tariffs and supply obligations are met. Officials said the policy aims to balance investor requirements with regulatory oversight and could serve as a model for other states.

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