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Except coal, all other core sectors witness decline

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During the month barring coal all eight sectors have witnessed contractions due to the coronavirus-led lockdown announced on March 24 that led to closure of activities in most industries.

In March 2020, the production in the eight core industries contracted at a fastest pace in the past eight years. Eight core sector output contracted by considerable 6.5 per cent after registering persistent growth in the past 4 months. In March 2019, the production in these industries had grown by 5.8 per cent and had expanded by 7.1 per cent In February. The growth for February 2020 has been revised upwards from 5.5 per cent (prov.) to 7.1 per cent (first revision).

The eight core industries comprise 40.27 per cent of the weight included in the index of industrial production (IIP) basket. During the month barring coal all eight sectors have witnessed contractions due to the coronavirus-led lockdown announced on March 24 that led to closure of activities in most industries.

In FY20, the production in the eight core industries expanded at lacklustre 0.6 per cent, which is a lowest growth seen in the past eight years. Contraction in output in four industries namely coal, crude oil, natural gas and cement and subdued growth in remaining four industries has led to lower growth during the year.

March 2020
Contraction during the month is on account of broad based declined across sectors barring coal.

Coal production grew by 4 per cent lower than the 9.1 per cent growth seen in March 2019. The growth has been supported by ramped up production by one of the main players in the industry. However, reduction in demand for power, high inventories lying with power generation companies and labour shortages faced by companies impacted the output.

In March 2020, Crude oil production contracted successively for more than 2 years (28 months) by 5.5 per cent due to the decline in fields operated by private players along with decline in crude oil prices.

The production of the natural gas too has declined in the past one year and in March it further declined at a double digit pace of 15.2 per cent. It can be ascribed to decline in consumer demand due to the nationwide lockdown, which shut transport and industrial activity.

Steel production has declined at a fastest pace since the inception of 2011-12 series. In March 2020, it declined by 13 per cent as against 6.3 per cent growth in the same month a year ago. Steel production in March 2020 was impacted by the seven days nationwide lockdown during the month which led to halt in production by most user industries including automobile and construction.

The production of cement too contracted at a fastest rate in the past 8 years. It contracted by -24.7 per cent in March 2020 as against 7.8 per cent in March 2019 due to high base effect coupled with the halt in production due to the nationwide government imposed lockdown.

Electricity production has declined by 7.2 per cent compared with 11.7 per cent growth last month. The contraction in electricity generation in March’20 can be attributed to the fall in electricity demand from the industrial and commercial sector (which together account for nearly 50 per cent of the country’s electricity demand) on account of the lockdown. Electricity demand fell by nearly 25 per cent during the second half of March’20. Power generation from both the renewable energy sources and conventional sources have declined during the month. Power generation has been impacted by availability of inputs as well as labour due to the disruption caused by the pandemic.

During the year, four sectors witnessed decline in production namely coal, crude oil, natural gas and cement whereas the remaining four sectors have increase in output during the year though lower than a year ago level barring fertilizers that grew at highest rate in the past 4 years.

Coal production contracted for the first time in the past 8 year. Year on year, the production of coal declined by 0.5 per cent as against the 7.4 per cent growth seen a year ago. Coal production remained low during the first eight months of FY20 due to the extended rainfall and labour strikes at one of the largest coal mining company in the country. Post the withdrawal of monsoon, the production picked up having grown between 6-11 per cent during December 2019 to February 2020 before moderating in March 2020.

Crude oil production contracted for the past 8 years in a row. However, at -5.9 per cent, it was the highest decline in the crude oil production compared with the previous 8 years. Loss of output in old and aging fields weighed on overall production during the year. In addition, sustained decline in the crude oil prices and high inventories globally have weighed on the domestic production during the year.

Fertilizers production grew at 4 year high rate of 2.7 per cent in FY20, after 3 consecutive years of less than 1 per cent growth. Strong double digit growth in Q3-FY20 led to such positive number for full year FY20. Improvement in demand due to a good southwest monsoon which resulted into higher sowing and a decline in prices of the commodity has aided the increase in production. While area covered in the Kharif season remained at similar levels as previous year, areasown in the Rabi season saw a pick up and thereby boosted fertilizer output for the year.

When compared with the growth in other sectors in FY20, steel production growth was highest among all at 4.2 per cent. However, there has been sustained decline in the steel production since FY17 as muted construction activities on account of delayed monsoons, high real estate inventories and slowdown in the automobile sector lowering demand for steel led to lower production in this segment.

After registering considerable double digit growth by 13.3 per cent in FY19, the production of cement declined by 0.8 per cent in FY20. Weakness in housing demand, prolonged rains in many parts of the country and decline in demand from the infrastructure segment due to lack of funding and halting/ temporary stoppage of state projects following change in government post state elections has affected the production of cement in the domestic markets.

Electricity generation grew at the slowest pace in 7 years in FY20 at 1 per cent growth. There was a sustained decline in domestic power generation during June ? November’19 that can be partly attributed to the extended monsoons which reduced electricity demand from the agriculture sector as well as households (cooler temperatures).

CARE Ratings’ View
On the premise of the contraction seen in the eight core sector in March 2020, the industrial output is also expected to contract in the month of March 2020. The coronavirus led lockdown was extended till May 3rd, which has brought industrial activities to a near standstill in whole April 2020. Despite some ease in industrial activities has been permitted by the government post April 20th, the production activities have remained muted with labour shortages and other issues. As result, in April 2020 as well we may see a further contraction in eight core sectors and in the industrial output.

Courtesy: CARE Ratings’ Core Sector – March 2020 and FY20 report

ABOUT THE AUTHORS:
Economics Team: Kavita Chacko and Dr Rucha Ranadive
Industry Research Team: Urvisha Jagaseth, Vahishta Unwalla and Rashmi Rawat
Madan Sabnavis, Chief Economist.

Disclaimer: This report is prepared by CARE Ratings Ltd. CARE Ratings has taken utmost care to ensure accuracy and objectivity while developing this report based on information available in public domain. However, neither the accuracy nor completeness of information contained in this report is guaranteed. CARE Ratings is not responsible for any errors or omissions in analysis/inferences/views or for results obtained from the use of information contained in this report and especially states that CARE Ratings has no financial liability whatsoever to the user of this report.

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Economy & Market

TSR Will Define Which Cement Companies Win India’s Net-Zero Race

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Jignesh Kundaria, Director and CEO, Fornnax Technology

India is simultaneously grappling with two crises: a mounting waste emergency and an urgent need to decarbonise its most carbon-intensive industries. The cement sector, the second-largest in the world and the backbone of the nation’s infrastructure ambitions, sits at the centre of both. It consumes enormous quantities of fossil fuel, and it has the technical capacity to consume something else entirely: the waste our cities cannot get rid of.

According to CPCB and NITI Aayog projections, India generates approximately 62.4 million tonnes of municipal solid waste annually, with that figure expected to reach 165 million tonnes by 2030. Much of this waste is energy-rich and non-recyclable. At the same time, cement kilns operate at material temperatures of approximately 1,450 degrees Celsius, with gas temperatures reaching 2,000 degrees. This high-temperature environment is ideal for co-processing, ensuring the complete thermal destruction of organic compounds without generating toxic residues. The physics are in our favour. The infrastructure is not.

Pre-processing is not the support act for co-processing. It is the main event. Get the particle size wrong, get the moisture wrong, get the calorific value wrong and your kiln thermal stability will suffer the consequences.

The Regulatory Push Is Real

The Solid Waste Management (SWM) Rules 2026 mandate that cement plants progressively replace solid fossil fuels with Refuse-Derived Fuel (RDF), starting at a 5 per cent baseline and scaling to 15 per cent within six years. NITI Aayog’s 2026 Roadmap for Cement Sector Decarbonisation targets 20 to 25 per cent Thermal Substitution Rate (TSR) by 2030. Beyond compliance, every tonne of coal replaced by RDF generates measurable carbon reductions which is monetisable under India’s emerging Carbon Credit Trading Scheme (CCTS). TSR is no longer a sustainability metric. It is a financial lever.

Yet our own field assessments across multiple Indian cement plants reveal a sobering reality: the primary barrier to scaling AFR adoption is not waste availability. It is the fragmented and under-engineered pre-processing ecosystem that sits between the waste and the kiln.

Why Indian Waste Is a Different Engineering Problem

Indian municipal solid waste is not the material that imported shredding equipment was designed for. Our waste streams frequently exceed 40 per cent to 50 per cent moisture content, particularly during monsoon cycles, saturated with abrasive inerts including sand, glass, and stone. Plants relying on imported OEM equipment face months of downtime awaiting proprietary spare parts. Machines built for segregated, low-moisture waste fail quickly and disrupt the entire pre-processing operation in Indian conditions.

The two most common failures we observe are what I call the biting teeth problem and the chewing teeth problem. Plants relying solely on a primary shredder reduce bulk waste to large fractions, but the output remains too coarse for stable kiln combustion. Others attempt to use a secondary shredder as a standalone unit without a primary stage to pre-size the feed, leading to catastrophic mechanical failure. When both stages are present but mismatched in throughput capacity, the system becomes a bottleneck. Achieving the 40 to 70 tonnes per hour required for meaningful coal displacement demands a precisely coordinated two-stage process.

Engineering a Made-in-India Answer

At Fornnax, our response to these challenges is grounded in one principle: Indian waste demands Indian engineering. Our systems are built around feedstock homogeneity, the holy grail of kiln stability. Consistent particle size and predictable calorific value are the foundation of stable kiln combustion. Without them, no TSR target is achievable at scale.

Our SR-MAX2500 Dual Shaft Primary Shredder (Hydraulic Drive) processes raw, baled, or loosely mixed MSW, C&I waste, bulky waste, and plastics, reducing them to approximately 150 mm fractions at throughputs of up to 40 tonnes per hour. The R-MAX 3300 Single Shaft Secondary Shredder (Hydraulic Drive), introduced in 2025, takes that primary output and produces RDF fractions in the 30 to 80 mm range at up to 30 tonnes per hour, specifically optimised for consistent kiln feeding. We have also introduced electric drive configurations under the SR-100 HD series, with capacities between 5 and 40 tonnes per hour, already operational at a leading Indian waste-processing facility.

Looking ahead, Fornnax is expanding its portfolio with the upcoming SR-MAX3600 Hydraulic Drive primary shredder at up to 70 tonnes per hour and the R-MAX2100 Hydraulic drive secondary shredder at up to 20 tonnes per hour, designed specifically for the large-scale throughput that higher TSR ambitions require.

The Investment Case Is Now

The 2070 Net-Zero target is not a distant goal for India’s cement sector. It starts today, with decisions being made on the plant floor.

The SWM Rules 2026 are already in effect, requiring cement plants to replace coal with RDF. Carbon credit markets are opening up, and coal prices are not going to get cheaper. Every tonne of coal a cement plant replaces with waste-derived fuel saves money on one side and generates carbon credit revenue on the other. Pre-processing infrastructure is no longer just a compliance requirement. It is a business investment with a measurable return.

The good news is that nothing is missing. The technology works. The waste is available in every Indian city. The government has provided the policy direction. The only thing standing between where the industry is today and where it needs to be is the commitment to build the right infrastructure.

The cement companies that move now will not just meet the regulations. They will be ahead of every competitor that waits.

About The Author

Jignesh Kundaria is the Director and CEO of Fornnax Technology. Over an experience spanning more than two decades in the recycling industry, he has established himself as one of India’s foremost voices on waste-to-fuel technology and alternative fuel infrastructure.

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Concrete

WCA Welcomes SiloConnect as associate corporate member

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The World Cement Association (WCA) has announced SiloConnect as its newest associate corporate member, expanding its network of technology providers supporting digitalisation in the cement industry. SiloConnect offers smart sensor technology that provides real-time visibility of cement inventory levels at customer silos, enabling producers to monitor stock remotely and plan deliveries more efficiently. The solution helps companies move from reactive to proactive logistics, improving delivery planning, operational efficiency and safety by reducing manual inspections. The technology is already used by major cement producers such as Holcim, Cemex and Heidelberg Materials and is deployed across more than 30 countries worldwide.

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Concrete

TotalEnergies and Holcim Launch Floating Solar Plant in Belgium

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TotalEnergies and Holcim have commissioned a floating solar power plant in Obourg, Belgium, built on a rehabilitated former chalk quarry that has been converted into a lake. The project has a generation capacity of 31 MW and produces around 30 GWh of renewable electricity annually, which will be used to power Holcim’s nearby industrial operations. The project is currently the largest floating solar installation in Europe dedicated entirely to industrial self-consumption. To ensure minimal impact on the surrounding landscape, more than 700 metres of horizontal directional drilling were used to connect the solar installation to the electrical substation. The project reflects ongoing collaboration between the two companies to support industrial decarbonisation through renewable energy solutions and innovative infrastructure development.

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