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Accelerating growth through sales & channel excellence

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A key element of digitalising the order-to-delivery process is creating a user-friendly customer interface through which customers can place orders and gain real-time visibility on their order status.

With the Indian economy seemingly in a protracted slowdown, cement companies need to urgently identify new avenues to accelerate revenue growth. One of the most under-exploited areas of growth potential for cement companies today lies in their sales and channel operations.

Drawing on Kanvic’s extensive experience with leading manufacturing companies, we have identified four of the highest potential areas in sales and channel that can help cement companies rapidly boost revenues. These four areas are:

  • digitalising order-to-delivery
  • implementing effective channel management
  • applying best practices in key account management
  • shifting to data-driven demand forecasting

Our experience has shown that each of these areas offers substantial scope to realise immediate improvements in sales performance. As a result, cement companies that move fast to design and implement changes in these areas will gain an advantage.

Digitalising order-to-delivery
The order-to-delivery process at many Indian cement companies remains highly manual with company sales executives typically consumed more in order taking and status updates than developing new business. At the same time, these analogue processes negatively impact customer experience as channel partners and institutional clients must dedicate time and resources to handle the administration of ordering.

By digitalising the order-to-delivery process cement companies can streamline the selling process, free up their sales force to generate new business and create a frictionless buying experience for their customers.

However, before embarking on the digitalisation journey companies should first conduct a detailed diagnostic of their current order-to-delivery process. By mapping the key processes at the outset, companies can identify the current breakpoints and then redesign them to create digitally integrated processes that are lean, efficient, and customer friendly.

A key element of digitalising the order-to-delivery process is creating a user-friendly customer interface through which customers can place orders and gain real-time visibility on their order status. One leading manufacturing company was able to transition its customers to 100 per cent online ordering through a new web portal. At the same time, it eliminated the need for telephonic order status updates by providing online tracking through the portal as well as real-time SMS alerts. Further, through the introduction of GPS tracking of the company’s trucks it could provide visibility of the order’s progress from dispatch to delivery.

Thanks to the new digitalised process on-time delivery and customer experience dramatically improved and the company saw a 7 per cent uptick in sales.

Implementing effective channel management
The second high potential area for accelerating sales at Indian cement companies lies in more effective channel management. In particular, our research has uncovered two common gaps in channel management: weak credit control systems and persistent conflict between channel partners. As a result, companies’ cash flows are negatively impacted and channel partners end up expending more energy fighting each other rather than the competition. All of which diverts attention and resources from pursuing sales growth.

Cement companies can overcome the first challenge of weak credit control by implementing standardised processes that clearly define credit terms based on a customers’ value to the firm – rather than the whims of the account manager. These processes should also stipulate clear actions to be taken toward credit recovery. In the case of one company, a further step was taken to fully automate the process of determining credit terms and enforcing their compliance. The combination of these changes resulted in a 30 per cent decrease in the companies’ accounts receivables. Secondly, to address the problem of channel conflict companies can leverage emerging technologies to effectively allocate and enforce territory management. A leading manufacturer based in North India was struggling to enforce territory discipline as it couldn’t spot orders placed through dealers for customers who fell outside their designated territory. However, by geocoding its dealers and related parties into the companies system it could transition to automated territory management.This prevented dealers from entering orders that fell outside their allocated areas.

When implementing new channel management practices, companies should always bear in mind that the buy-in of channel partners is a pre-requisite for their success. It is critical to take on board their concerns as early as possible and clearly communicate the commercial benefits that will accrue to their business.

Applying best practices in key account management
As cement companies’ customers become larger and more organised, having the right customer segmentation and key account management strategy in place is vital to maximising the share of their total cement spends.

In our work with manufacturing companies, we typically find that existing customer segmentations are either outdated or overly simplistic – relying on simple demographic segmentation like size and industry. By contrast, through using advanced segmentation tools that assess customer needs and buying behaviours, it is possible to uncover highly valuable segments with the potential to boost sales and profit if they are appropriately served.

Once the most attractive customer segments have been identified and profiled, these customers can then be transferred to a Key Account Management (KAM) programme with clearly defined processes for handling them.

However, cement companies must be aware that effective Key Account Management requires deep cross-functional collaboration between sales and marketing and areas like production, planning and credit control. To bring about such collaboration one company re-organised its sales and marketing structure to create a dedicated KAM team with a clear mandate to liaise across departments to serve the needs of key accounts. Thanks to the successful implementation the company saw its share of spend from existing customers increase more than 20 per cent after transitioning to key accounts.

Shifting to data-driven demand forecasting
The fourth and final area where cement companies can increase sales is through tapping into the emerging potential of data-driven demand forecasting. Through greater accuracy in demand forecasting based on new machine learning techniques, companies can improve the accuracy of their production planning, reduce inventory costs, and stimulate sales by having their product at the right location at the right time.

The first step in moving to data-driven demand forecasting is collecting and analysing trends in historical demand based on time-series sales data. This enables measurement of trends in seasonality and the identification of irregularities. After the trend factors are identified, an appropriate machine learning model can be selected to build the demand forecasting tool. The model is then trained on the historical data to test its predictive accuracy. Once the model is trained, the new forecasting tool can be run alongside existing methods for a trial period to benchmark its performance. Then when its superior accuracy is established, the company can be confident to completely switch to the new approach.

One leading Indian manufacturer that recently implemented such a data-driven demand forecasting tool was able to increase sales by 10 per cent by more accurately syncing production and distribution with market demand.

By taking action on these four high potential areas, Indian cement companies can accelerate sales in the current slowdown and set themselves up for faster growth in the next upturn.

ABOUT THE AUTHOR: Shiv Sharma is an associate principal at Kanvic Consulting based in Delhi.

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By digitalising the order-to-delivery process, cement companies can streamline the selling process, free up their sales force to generate new business and create a buying experience for their customers.

Economy & Market

TSR Will Define Which Cement Companies Win India’s Net-Zero Race

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Jignesh Kundaria, Director and CEO, Fornnax Technology

India is simultaneously grappling with two crises: a mounting waste emergency and an urgent need to decarbonise its most carbon-intensive industries. The cement sector, the second-largest in the world and the backbone of the nation’s infrastructure ambitions, sits at the centre of both. It consumes enormous quantities of fossil fuel, and it has the technical capacity to consume something else entirely: the waste our cities cannot get rid of.

According to CPCB and NITI Aayog projections, India generates approximately 62.4 million tonnes of municipal solid waste annually, with that figure expected to reach 165 million tonnes by 2030. Much of this waste is energy-rich and non-recyclable. At the same time, cement kilns operate at material temperatures of approximately 1,450 degrees Celsius, with gas temperatures reaching 2,000 degrees. This high-temperature environment is ideal for co-processing, ensuring the complete thermal destruction of organic compounds without generating toxic residues. The physics are in our favour. The infrastructure is not.

Pre-processing is not the support act for co-processing. It is the main event. Get the particle size wrong, get the moisture wrong, get the calorific value wrong and your kiln thermal stability will suffer the consequences.

The Regulatory Push Is Real

The Solid Waste Management (SWM) Rules 2026 mandate that cement plants progressively replace solid fossil fuels with Refuse-Derived Fuel (RDF), starting at a 5 per cent baseline and scaling to 15 per cent within six years. NITI Aayog’s 2026 Roadmap for Cement Sector Decarbonisation targets 20 to 25 per cent Thermal Substitution Rate (TSR) by 2030. Beyond compliance, every tonne of coal replaced by RDF generates measurable carbon reductions which is monetisable under India’s emerging Carbon Credit Trading Scheme (CCTS). TSR is no longer a sustainability metric. It is a financial lever.

Yet our own field assessments across multiple Indian cement plants reveal a sobering reality: the primary barrier to scaling AFR adoption is not waste availability. It is the fragmented and under-engineered pre-processing ecosystem that sits between the waste and the kiln.

Why Indian Waste Is a Different Engineering Problem

Indian municipal solid waste is not the material that imported shredding equipment was designed for. Our waste streams frequently exceed 40 per cent to 50 per cent moisture content, particularly during monsoon cycles, saturated with abrasive inerts including sand, glass, and stone. Plants relying on imported OEM equipment face months of downtime awaiting proprietary spare parts. Machines built for segregated, low-moisture waste fail quickly and disrupt the entire pre-processing operation in Indian conditions.

The two most common failures we observe are what I call the biting teeth problem and the chewing teeth problem. Plants relying solely on a primary shredder reduce bulk waste to large fractions, but the output remains too coarse for stable kiln combustion. Others attempt to use a secondary shredder as a standalone unit without a primary stage to pre-size the feed, leading to catastrophic mechanical failure. When both stages are present but mismatched in throughput capacity, the system becomes a bottleneck. Achieving the 40 to 70 tonnes per hour required for meaningful coal displacement demands a precisely coordinated two-stage process.

Engineering a Made-in-India Answer

At Fornnax, our response to these challenges is grounded in one principle: Indian waste demands Indian engineering. Our systems are built around feedstock homogeneity, the holy grail of kiln stability. Consistent particle size and predictable calorific value are the foundation of stable kiln combustion. Without them, no TSR target is achievable at scale.

Our SR-MAX2500 Dual Shaft Primary Shredder (Hydraulic Drive) processes raw, baled, or loosely mixed MSW, C&I waste, bulky waste, and plastics, reducing them to approximately 150 mm fractions at throughputs of up to 40 tonnes per hour. The R-MAX 3300 Single Shaft Secondary Shredder (Hydraulic Drive), introduced in 2025, takes that primary output and produces RDF fractions in the 30 to 80 mm range at up to 30 tonnes per hour, specifically optimised for consistent kiln feeding. We have also introduced electric drive configurations under the SR-100 HD series, with capacities between 5 and 40 tonnes per hour, already operational at a leading Indian waste-processing facility.

Looking ahead, Fornnax is expanding its portfolio with the upcoming SR-MAX3600 Hydraulic Drive primary shredder at up to 70 tonnes per hour and the R-MAX2100 Hydraulic drive secondary shredder at up to 20 tonnes per hour, designed specifically for the large-scale throughput that higher TSR ambitions require.

The Investment Case Is Now

The 2070 Net-Zero target is not a distant goal for India’s cement sector. It starts today, with decisions being made on the plant floor.

The SWM Rules 2026 are already in effect, requiring cement plants to replace coal with RDF. Carbon credit markets are opening up, and coal prices are not going to get cheaper. Every tonne of coal a cement plant replaces with waste-derived fuel saves money on one side and generates carbon credit revenue on the other. Pre-processing infrastructure is no longer just a compliance requirement. It is a business investment with a measurable return.

The good news is that nothing is missing. The technology works. The waste is available in every Indian city. The government has provided the policy direction. The only thing standing between where the industry is today and where it needs to be is the commitment to build the right infrastructure.

The cement companies that move now will not just meet the regulations. They will be ahead of every competitor that waits.

About The Author

Jignesh Kundaria is the Director and CEO of Fornnax Technology. Over an experience spanning more than two decades in the recycling industry, he has established himself as one of India’s foremost voices on waste-to-fuel technology and alternative fuel infrastructure.

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Concrete

WCA Welcomes SiloConnect as associate corporate member

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The World Cement Association (WCA) has announced SiloConnect as its newest associate corporate member, expanding its network of technology providers supporting digitalisation in the cement industry. SiloConnect offers smart sensor technology that provides real-time visibility of cement inventory levels at customer silos, enabling producers to monitor stock remotely and plan deliveries more efficiently. The solution helps companies move from reactive to proactive logistics, improving delivery planning, operational efficiency and safety by reducing manual inspections. The technology is already used by major cement producers such as Holcim, Cemex and Heidelberg Materials and is deployed across more than 30 countries worldwide.

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Concrete

TotalEnergies and Holcim Launch Floating Solar Plant in Belgium

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TotalEnergies and Holcim have commissioned a floating solar power plant in Obourg, Belgium, built on a rehabilitated former chalk quarry that has been converted into a lake. The project has a generation capacity of 31 MW and produces around 30 GWh of renewable electricity annually, which will be used to power Holcim’s nearby industrial operations. The project is currently the largest floating solar installation in Europe dedicated entirely to industrial self-consumption. To ensure minimal impact on the surrounding landscape, more than 700 metres of horizontal directional drilling were used to connect the solar installation to the electrical substation. The project reflects ongoing collaboration between the two companies to support industrial decarbonisation through renewable energy solutions and innovative infrastructure development.

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