Concrete

State-of-the-art concrete mixing tower from Liebherr

Published

8 years ago

January 11, 2019

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The Betomat holds up to 600 m? of stone in nine silo chambers. The mixing tower is fed with aggregates via two charging hoppers and a powerful bucket elevator with an hourly output of 200 m?/hour.

One of Austria’s most modern concrete mixing plants has been proving its worth since spring 2019. The Liebherr Betomat-type mixing tower was optimally adapted to customer requirements. With the new mixing tower, the Froschl Beton Company is ideally positioned for the future.

The Froschl Beton Company has been supplying construction sites in the Innsbruck area (Austria) with ready-mix concrete for many years. Their 45-year-old mixing plant was technically obsolete and no longer met the standards of today. The wishes and requirements for the replacement purchase were high: Today and in the future, it was supposed to cover the entire concrete logistics chain and deliver flawless concrete efficiently and flexibly.

After an extensive planning phase, Liebherr’s Betomat concept was chosen because it enables the operation of two completely separate mixing plants within one mixing tower. The compact design of the two weighing and mixing lines as well as the Liebherr quality and service were compelling.

The Betomat holds up to 600 m of stone in nine silo chambers. The mixing tower is fed with aggregates via two charging hoppers and a powerful bucket elevator with an hourly output of 200 m?/hour. The plant has seven silos for a binder supply of around 840 tonnes.

The new mixing plant is equipped with two mixer systems: a ring-pan mixer with agitator system and a double-shaft mixer. This means that normal standard concretes as well as high-performance and special concretes can be produced very efficiently. When in operation with both mixer systems, the plant achieves a possible output of around 160 m? of compacted fresh concrete per hour. The tower is equipped with two lanes. Thanks to the separate weighing lines, two vehicles can be loaded simultaneously with different types of concrete – making the mixing plant highly efficient and flexible.

The environment and recycling also play an important role at Froschl Beton. For environmentally-friendly operation, the housing and exhaust air filter systems reduce dust emissions. Noise emissions are also minimised. Residual concrete quantities from the truck mixer and plant cleaning as well as re-concrete quantities are processed in the LRS 908 residual concrete recycling plant. Washed-out material and residual water can be returned to concrete production. This enables considerable cost and material savings.

The longevity of the plant is ensured not only by high-quality components but also by a precisely fitting steel construction from the Liebherr plant in Bad Schussenried. To ensure smooth operation even during the cold winter months, the entire plant is insulated with a 100 mm insulated wall and equipped with heating.

For further information: Klaus Eckert at klaus.eckert@liebherr.com

Concrete

Jammu Division Begins First Cement Rail Traffic to Anantnag

Cement Loading From Kathua for Anantnag to Begin on September 14

Published

19 hours ago

September 21, 2026

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Jammu Railway Division has placed an indent for the first movement of cement by rail within the division, linking Shaheed Captain Sunil Kumar Choudhary Kathua Railway Station with Anantnag Railway Station. Loading for the consignment is scheduled to begin on September 14.

Concrete

Hard Worker Wins Three Honours at Kyoorius Design Awards

Ramco Cements’ brand secures Grand Prix and two Blue Elephant honours.

Published

19 hours ago

September 21, 2026

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The Ramco Cements Limited’s construction chemicals brand, Hard Worker, has won three honours at the Kyoorius Design Awards 2026, including the Grand Prix – Grey Elephant in the Design in Action category.

The brand also secured two Blue Elephant honours, one for Design in Action and another for Packaging, recognising the design approach behind its brand identity and packaging.

Launched in 2025, Hard Worker entered the construction chemicals segment with the brand promise, “Hard-working products for hardworking people.” Its visual identity uses animals and birds to represent product benefits. The camel represents the water-retention capability of Hard Worker Eco Plaster, while the cheetah represents the speed and performance of Hard Worker Block Fix.

The visual language has been extended across packaging, retail, communication, literature, digital platforms and other brand touchpoints. Hard Worker uses bold colours, distinctive animal illustrations and simple visual storytelling to communicate product benefits across markets and audiences, including construction workers and applicators.

“For Hard Worker, design was never an afterthought. It was fundamental to how we wanted to build the brand. In a category that is largely functional, we wanted to create a brand that people could recognise, understand and remember instantly. The Kyoorius recognition is a wonderful validation of this design-led approach,” said Mr. AV Dharmakrishnan, CEO, The Ramco Cements Limited.

Mr. Balaji K. Moorthy, Executive Director – Marketing, Ramco Cements said “In a category where communication has traditionally been product-led and functional, we wanted Hard Worker to stand apart by making design an integral part of the brand experience. From the distinctive animal-led packaging to our communication across consumer and trade touchpoints, every element was designed to make the brand more memorable and the product benefits easier to understand.”

Within its first 12 months, Hard Worker crossed Rs 3.5 bn in sales. The latest recognition follows six honours secured by the brand’s campaign at the Kyoorius Creative Awards earlier in 2026, including the Grey Elephant Grand Prix for its Eco Plaster film.

The Kyoorius Design Awards recognise outstanding design work in India’s visual communications sector across multiple categories and platforms. The 2026 awards were announced on 12 September in Goa.

The Ramco Cements Limited is part of the Ramco Group and operates across cement and allied building-material solutions. Hard Worker is its construction chemicals brand, offering solutions across key construction applications.

Concrete

Cement Firms to Invest Rs. 130 bn in Green Energy by FY28

Cement companies plan to expand clean energy capacity to 6 GW by FY28

Published

5 days ago

September 17, 2026

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India’s major cement companies are set to raise their clean energy capacity to 6 GW by March 2028 from around 4 GW at the end of March 2026, according to ratings agency ICRA. The planned expansion is expected to involve investments of Rs. 130 bn over the next two years.

The additional capacity could generate annual savings of Rs. 62 bn to Rs. 67 bn, resulting in an estimated payback period of 1.8 to 2.2 years. Cement is an emission-intensive industry, and leading producers have established net-zero roadmaps covering the next 15 to 20 years.

The calcination process accounts for 57 to 60 per cent of the sector’s total emissions, while fuel combustion contributes 27 to 30 per cent and electricity consumption accounts for 10 to 13 per cent. ICRA said the figures highlighted the need for a broad decarbonisation strategy involving green power, blended cement, alternative fuels and improvements in clinker efficiency.

Green energy is considered one of the most commercially attractive decarbonisation options because it can reduce emissions while lowering operating costs. Every 5 per cent increase in green power replacement can reduce power and fuel costs by Rs. 15 to Rs. 16 per tonne. A 25 per cent replacement level could therefore save Rs. 75 to Rs. 80 per tonne and expand operating margins by 140 to 160 basis points.

Cement producers are also assessing carbon capture, utilisation and storage, although high implementation costs, energy requirements and limited transport and storage infrastructure are expected to slow commercial adoption. The government has proposed Rs. 200 bn over five years to support deployment across key sectors. Meanwhile, companies are targeting thermal substitution rates of 10 to 15 per cent over the next three to five years, compared with the current industry level of around 6 per cent.