Concrete

Giving edge to construction firms

Published

11 years ago

July 31, 2015

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Use of softwares in construction is very common but using specialised software tools like Tekla BIM for engineering and construction industry is giving edge to Indian firms.

Precast technology is a proven construction technology with many leading developers in the Middle East, Europe and the US having executed multiple projects leveraging the same. Besides speeding up the construction process, it also enhances the quality of final construction output and is a fast emerging alternative to the traditional construction practices.

Tekla India, a prominent technology firm providing Building Information Modelling (BIM) software for engineering and construction industry, announced a strategic alignment with Precast India Infrastructure Pvt Ltd (PIIPL), a leading precast company in India. Coming together these two industry leaders is of great importance for the Indian construction industry, as it seeks to move towards more advanced building methods, like precast concrete construction.

BIM
In order to avoid the delays in delivery, shortage of labour and boost product quality, developers and builders are fast adopting precast technology, as it allows for quality delivery at a faster pace and results in significant cost advantage for them. Precast construction enables developers to save up to 60 per cent time compared to projects using cast in situ construction methods. In other words, if traditional construction methods take one year to complete a project, the precast construction takes just about 4-5 months to complete a project of a similar scale. Tekla Structures makes it so easy to work on third-party applications and in parallel, its information-rich 3D BIM technology helps to augment project quality and delivery by reducing errors and improving reliability. It further enables to seamlessly generate construction deliverable documentation from the same 3D project model. Tekla?s technologies such as the open BIM tools are focused on optimising collaboration and smooth information flow between the software solutions so that managing construction of buildings becomes easier and smarter. Model for preconstruction: Quickly create accurate 3D model of job; Plan to pour: Use the 3D model to get organised, estimate and efficiently prepare to pour. Accurate concrete pour models: Tekla offers a purpose-built solution for concrete construction. One can use it at any stage of the design and construction process and have easy to use tools to create concrete models that behave like real concrete. Knowing the quantities: With Tekla, one can generate accurate quantities faster. Because all information are created in 3D, it is easier to adapt to changes in design during the bidding phase.

Rebar without clashes: With Tekla, one can model and visualise large amounts of fully detailed rebar quickly and easily. Fast clash detection lets one find and resolve faults before fabrication. One can produce placing drawings and schedules and foresee and avoid difficulties in installation.

With BIM technology, one or more accurate virtual models of a building are constructed digitally. They support design through its phases, allowing better analysis and control than manual processes. When completed, these computer-generated models contain precise geometry and data needed to support the construction, fabrication, and procurement activities through which the building is realised.

Why use BIM?
There are many benefits of using BIM. Companies that utilise BIM like Skanska and Barton Malow, have reported benefits for scheduling, estimation and risk analysis, more collaborative processes and better facility management. BIM also provides an opportunity to try out solutions in advance before building the structure on site with a constructable model, the structure can be prototyped virtually. Project parties can understand and review the design more easily, which guarantees its accuracy and completeness, visualise and evaluate alternatives in terms of cost and other project parameters. BIM has gathered compliments for improved communication between project parties and generally better quality.

For a concrete contractor, an accurate 3D Tekla model delivers benefit at every stage of the construction process. Quantity assessment is fast and accurate, giving better estimates. It helps to save time and money and reduces site errors which is very important.

Projects completed using Tekla technology
Mumbai Airport Terminal 1B building: The modification was undertaken to expand the terminal and modify the existing facilities to optimise the requirements for the coming decades and provide world class facilities to passengers. This terminal building is a marvel of design, engineering, and technology.

Mumbai?s Chatrapati Shivaji International Airport is the busiest airport in India, and caters to cargo and passenger flights. Pratibha Pipes & Structural Ltd and its associates used Tekla Structures software to model this complex framework, thus ensuring highly effective detailing and optimised fabrication of this exceptional structure.

Tekla Structures used for modelling and detailing of the entire structure. The main feature of the project was its shape, the shape of the rafter. Tekla Structures made it simple and easy to complete the project within specified time. It took around 15 days for the detailers to fix the geometry of the rafter as per the requirement of architect and client. "Placing the purlin on curvature of the main rafter and all welded connections was made easy with Tekla Structures to give aesthetic look to this massive structures, " says Ajay Kulkarni of then Pratibha Pipes & Structural (PPSL). He added, "Detailing of the model using Tekla Structures software made fabrication and erection easier and helped us fix our erection methodology for the structure."

Rabale Railway Station: Located in the planned city of Navi Mumbai, it is an extension to the Mumbai suburban rail network. The station is a cutting edge unique master-piece of architectural design. The station has futuristic design, form, and use of materials is enough to turn heads and make one pause in wonder. Tekla Structures 3D BIM technology was used by Techflow Engineers to model and detail such complex structures.

Tekla BIM
Tekla provides a BIM software environment that can be shared by contractors, structural engineers, steel detailers and fabricators, as well as concrete detailers and manufacturers. The highly detailed as-built 3D models created, combined and distributed with Tekla software enable the highest level of constructability and production control. Centralising building information into the model allows for more collaborative and integrated project management and delivery. This translates into increased productivity and elimination of waste, thus making construction and buildings more sustainable.

PIIPL
Precast India Infrastructures is a joint initiative between Bhate Raje Construction Company and Panchshil Developers. The company was founded in 2010 with a production facility in Wade Bolhai, on the outskirts of Pune.

Tekla
Tekla drives the evolution of digital information models to provide greater competitive advantage to the construction, infrastructure and energy industries. Established in 1966, Tekla has customers in over 100 countries, offices in over 20 countries, and a global partner network. Tekla Building & Construction is part of Trimble Buildings, a group focused on technology solutions that improve collaboration, efficiency and accuracy across the Design-Build-Operate (DBO) lifecycle of construction.

Concrete

30-Day Traffic Diversion In Place For CC Road Works In Madhapur

Diversions in place from May 16 for cement concrete road works

Published

5 hours ago

May 22, 2026

admin

The Cyberabad Traffic Police issued a traffic advisory as road works begin for the laying of a cement concrete (CC) road from Jaya Shankar Statue to RRR Restaurant at Parvathnagar in Madhapur limits. The advisory indicated that traffic diversions will be in place for 30 days from May 16 to ensure the smooth flow of vehicles and to minimise congestion on the affected stretch. The measure aims to balance uninterrupted construction activity with the movement needs of commuters.

Traffic moving from Toddy Compound towards Parvathnagar village will be diverted at Parvathnagar junction towards Sunnam Cheruvu and the 100 feet road. Local motorists and public transport operators have been advised to follow the diversionary route as directed by traffic personnel on duty. Alternate routes and signage have been planned to mitigate delays and to manage peak hour congestion.

Police officials said the diversion had been planned to facilitate uninterrupted road works while maintaining traffic movement in the area. Commuters were urged to plan their travel accordingly and to cooperate with traffic staff managing the stretch. Authorities indicated that enforcement of diversions would be active and that violations could attract penalties.

The 30 day schedule is intended to allow contractors to complete the laying and curing phases with minimal interruption to vehicular flow. Residents and businesses in adjacent localities have been advised to factor the diversion into deliveries and travel plans. The traffic police promised continuous monitoring of the works and the operational diversions and emphasised that temporary inconvenience was necessary for longer term improvement of the road network. Traffic personnel will be stationed at key junctions and additional signage and temporary markings will be displayed to guide motorists and pedestrians through the revised alignments while public transport services will follow the diversion where feasible and operators have been asked to adjust timetables to minimise disruption.

Concrete

HeidelbergCement India Receives Consent For Khandwa Grinding Unit

Consent granted by Madhya Pradesh Pollution Control Board

Published

1 day ago

May 21, 2026

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HeidelbergCement India (HeidelbergCement India) has received regulatory consent to establish a cement blending and grinding unit at Village Dongaliya, Tehsil Punasa, District Khandwa in Madhya Pradesh. The consent was granted by the Madhya Pradesh Pollution Control Board under the Water (Prevention & Control of Pollution) Act, 1974 and the Air (Prevention & Control of Pollution) Act, 1981 and is dated 17 May 2026. The company disclosed the development in a filing made under Regulation 30 of the SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015.

The project plan envisages procurement of long term availability of fly ash and the allotment of land on lease for setting up the unit. The proposed facility is described as a blending and grinding installation which will process cementitious materials sourced from nearby operations and suppliers. Company filings state the measures required to secure raw material logistics and statutory compliance before commencing construction.

The addition of a grinding unit in Khandwa is intended to strengthen regional supply and improve logistical efficiency by reducing haulage distances for finished product. The unit is expected to complement existing capacities in central India and to offer flexibility in product mix through blending operations. The reliance on fly ash as a supplementary cementitious material will necessitate long term supply agreements with thermal power producers and coordination with waste utilisation policies.

The disclosure to the regulator and to the stock exchanges follows standard corporate governance practice and aims to keep investors apprised of capital expenditure initiatives. The company indicated that subsequent permits and clearances would be sought in accordance with applicable environmental and land use rules. The project is presented as part of HeidelbergCement India’s broader strategy to optimise capacity distribution and to respond to regional demand dynamics.

Concrete

PROMECON introduces infrared-based tertiary air measurement system for cement kilns

Published

2 days ago

May 20, 2026

admin

The new solution promisescontinuous, real-time tertiary air flow measurement in cement plant operations.

PROMECON GmbH has launched the McON IR Compact, an infrared-based measuring system designed to deliver continuous, real-time tertiary air flow measurement in cement plant operations. The system addresses the longstanding process control challenge of accurate tertiary air monitoring under extreme kiln conditions. It uses patented infrared time-of-flight measurement technology that operates without calibration or maintenance intervention.

Precise tertiary air measurement is a critical requirement for stable rotary kiln operation. The McON IR Compact is engineered to function reliably at temperatures up to 1,200°C and in the presence of abrasive clinker dust. Its vector-based digital measurement architecture ensures that readings remain unaffected by swirl, dust deposits or drift. Due to these conditions conventional measurement systems in pyroprocess environments are often compromised.

The system is fully non-intrusive and requires no K-factors, recalibration or periodic readjustment, enabling years of uninterrupted operation. This design directly supports plant availability and reduces the maintenance overhead typically associated with process instrumentation in high-temperature zones.

PROMECON has deployed the McON IR Compact at multiple cement facilities, including Warta Cement in Poland. Plant operators report that the system has aided in identifying blockages, optimising purging cycles for gas burners, and supplying accurate flow data for AI-based process optimisation programmes. The practical outcomes include more stable kiln operation, improved process control, and earlier detection of process disturbances.

On the energy side, real-time tertiary air data enables reduction in induced draft fan load and helps flatten process oscillations across the pyroprocess. This translates to lower fuel and energy consumption, fewer unplanned shutdowns, and a measurable reduction in NOx peaks. This directly reflects on the downstream cost implications for plants operating SCR or SNCR systems for emissions compliance.