Connect with us

Economy & Market

Carbon Capture Challenges

Published

on

Shares

Raj Bagri, Founder, Kapture, outlines a pragmatic path to net-zero through the 3Cs of decarbonisation, linking innovation, circularity and real-world impact.

In the global race to a net-zero future, it’s easy for the conversation to become dominated by grand, abstract concepts, trillion-dollar investments, global treaties, and the immense scale of renewable energy projects. While these are vital, I believe that true, impactful change – the kind that moves the needle on real-world emissions, today lies in tackling the less glamorous sources of pollution. It’s about getting our hands dirty and utilising the machinery and materials that underpin modern infrastructure.
At Kapture, our mission is to address this challenge head-on, focusing on two of the world’s most polluting sources: diesel and concrete. This focus has distilled our approach to decarbonisation down to a powerful framework: the 3Cs – Cut, Cement, Carbon.
The first ‘C’ is about the immediate, non-negotiable need to Cut emissions at the source.
There is a lot of talk about electrification, the reality is that the global economy still runs on diesel. From construction sites and mining operations to emergency backup power and remote grid connections, the diesel generator is an omnipresent, reliable source of power. But it is also a relentless polluter, emitting not just carbon dioxide but harmful NOx, SOx and particulate matter that severely degrades air quality and human health.
The challenge is that replacing these generators overnight is not feasible. The cost is massive, the demand for off-grid reliability is absolute, and in many places, the infrastructure for mass electrification simply does not exist yet.
This is where true innovation is critical. Our core technology at Kapture is a simple, cost-effective carbon capture, utilisation and storage solution designed to be retrofitted onto existing diesel engines. We focus on low-cost CCUS technology that can strip the CO2 out of the exhaust stream before it enters the atmosphere. The beauty of this approach lies in its simplicity and modularity—it integrates with current infrastructure, offering an immediate and affordable solution to businesses that cannot yet afford a full transition to electric or hydrogen.
By focusing on the exhaust stream of diesel, we are addressing the hardest-to-abate mobile and stationary power sources, delivering a direct and quantifiable Cut in atmospheric emissions, today.

Cement and circularity
The second ‘C’ is Cement, or more broadly, the concrete industry. Concrete is the second most consumed substance on Earth after water, and its primary binding agent, cement, is responsible for approximately 8 per cent of global CO2 emissions.
To achieve net-zero, we can’t just stop using concrete, we must transform its production into a net-positive process. This is where Kapture’s material comes into play, the true breakthrough in Kapture’s model is its circularity. The CO2 embedded material captured from the diesel exhaust is not sequestered underground, it is converted into a benign, inert byproduct. This carbon-sequestered material can be embedded directly into the concrete-making process replacing filler or potentially used as a supplementary cementitious material (SCM).
This achieves a win-win for the built environment:
1. The captured byproduct partially replaces energy-intensive cement clinker in the concrete mix, directly lowering the overall carbon footprint of the final material
2. The carbon, once a pollutant, is now permanently mineralised and trapped within the concrete matrix, enhancing the material’s performance
This is more than carbon neutral – this is the path to carbon-negative material production for the concrete sector.

Meeting emission goals
The final ‘C’ is Carbon, representing the closed-loop approach we must take to tackle climate change. It is the strategic connection between disparate industrial problems to create a single, powerful solution.
At Kapture, we recognised that the challenge is not just capturing carbon but finding an economically viable, scalable, and permanent sink for it. For immediate impact, embedding CO2 emissions into concrete offers a faster, more distributed, and revenue-generating pathway to decarbonisation.

To wrap up, this is the ultimate promise of the 3Cs:
• We Cut diesel emissions
• We use the byproduct material to transform one of the world’s largest polluters (Cement)
• We close the loop on Carbon, moving it from a liability to an asset, accelerating the global transition toward real-world, industry-transforming net-zero goals
The transition to a sustainable economy will not be won by idealism alone. It will be won by entrepreneurs, engineers and scientists who are willing to tackle the hard to abate sectors, connect the dots between seemingly unrelated industries and deliver solutions that are not just green, but cheaper and better than the status quo.

ABOUT THE AUTHOR:
Raj Bagri, Founder, Kapture, is a climate tech entrepreneur with 15+ years of experience, leading innovative solutions to reduce diesel emissions and combat climate change.

Concrete

JSW Cement commissions additional 1 MTPA grinding unit at Nagaur

Published

on

By

Shares

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, 
Mumbai

JSW Cement, one of India’s leading green cement producers and part of the diversified JSW Group, today announced the successful commissioning of an additional 1.00 MTPA cement grinding unit at Nagaur, Rajasthan. The commissioning marks another significant milestone in the Company’s growth strategy.

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, while its total clinker manufacturing capacity, including clinker capacity at its joint venture, JSW Cement FZC, stands at 9.74 MTPA.

JSW Cement had commenced operations in North India in March 2026 with the Nagaur Integrated Plant, comprising a 3.30 MTPA clinkerisation unit and 2.50 MTPA cement grinding unit. With the commissioning of the additional 1.00 MTPA cement grinding unit, the plant’s total cement grinding capacity has increased to 3.50 MTPA, enhancing the company’s ability to cater to the growing cement demand across Rajasthan, Haryana, Punjab and the National Capital Region (NCR). The expansion has been funded through a strategic mix of equity and long-term debt.

During the quarter ended 30th September 2026, JSW Cement has also commissioned the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) at the Nagaur Integrated Plant.

Nilesh Narwekar, CEO, JSW Cement, said: “The commissioning of additional 1.00 MTPA grinding capacity at Nagaur is a key strategic priority for us and will accelerate JSW Cement’s expansion into North India. We look forward to servicing the growing needs of the region and contributing to the economic growth of Rajasthan, Haryana, Punjab and the NCR area. I am delighted to share that the company has commissioned this grinding unit within the expected timeline, showcasing our project execution capabilities. Further, the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) are expected to substantially reduce our production costs going forward.”

Continue Reading

Concrete

UltraTech becomes first Indian cement firm to cross 2 GW green energy

Published

on

By

Shares

UltraTech Cement has crossed 2 GW of captive green energy capacity, with renewables and waste heat recovery meeting 48 per cent of its power needs.

Mumbai

UltraTech Cement Limited has surpassed 2 GW of installed green energy capacity for captive use, becoming the first cement company in India to achieve the milestone. The Aditya Birla Group company commissioned 116.55 MW of wind capacity at its Inter-State Transmission System-connected wind-solar hybrid project in Barmer, Rajasthan, along with 10 MW of Waste Heat Recovery System capacity at Sarlanagar Cement Works in Karnataka.

With these additions, UltraTech’s cumulative installed green energy capacity has reached 2,024 MW. This includes 1,580 MW of renewable energy capacity and 444 MW of waste heat recovery capacity, together meeting around 48 per cent of the company’s current power requirements.

The company said the milestone reflects the progress of its long-term energy transition strategy. In FY27 so far, nearly one-third of UltraTech’s 76 manufacturing units in India have maintained green energy utilisation above 50 per cent of their electricity requirements, while five units have crossed 95 per cent.

K C Jhanwar, Managing Director, UltraTech Cement Limited, said, “Crossing the 2 GW green energy milestone is the result of a strategy we have pursued consistently over the past decade. Cement is an energy-intensive, hard-to-abate sector, and showing that reliability and growth can go hand in hand with a rapid shift to green energy sets a benchmark for the industry. With nearly half of our power needs now met through green energy, we are significantly less exposed to fossil fuel supply constraints and power price volatility. As we scale up renewables, waste heat recovery and battery storage across our operations, we are building an energy foundation for stable, long-term growth.”

UltraTech commissioned 430 MW of green energy capacity in FY26 and continues to expand its renewable energy and waste heat recovery portfolio.

The company is also progressively integrating Battery Energy Storage Systems across its operations to improve renewable energy utilisation and supply reliability.

In 2025, UltraTech operationalised what it described as India’s first on-site hybrid round-the-clock renewable energy project at Sewagram Cement Works in Gujarat. The project combines solar, wind and battery storage.

As part of its decarbonisation strategy, UltraTech said it has not invested in new captive thermal power capacity for either greenfield projects or brownfield expansions at its integrated units for more than a decade.

The company said its expanding green energy portfolio is helping reduce dependence on conventional grid electricity and fossil fuel-based power, while lowering exposure to fluctuations in coal and electricity prices.

UltraTech aims to increase green energy’s share in its total power mix to 85 per cent by 2030. As a member of RE100, it has also committed to meeting 100 per cent of its electricity requirement through renewable sources by 2050.

UltraTech Cement, the cement flagship of the Aditya Birla Group, has a total grey cement capacity of 210.1 MTPA and white cement and putty capacity of 3.5 MTPA. The company is also a signatory to the GCCA Climate Ambition 2050 and has committed to the GCCA Net Zero Concrete roadmap.

Continue Reading

Concrete

Shiva Cement Merges with JSW Cement

Published

on

By

Shares

JSW Cement has announced a scheme of arrangement to merge its listed subsidiary Shiva Cement with itself, creating a single unified cement platform. The boards of both companies have approved the proposal, which will require clearances from stock exchanges, the Securities and Exchange Board of India, the National Company Law Tribunal, Odisha Industrial Infrastructure Development Corporation and other applicable authorities.

The transaction is expected to be completed within 12 to 14 months, subject to the necessary approvals from regulators, shareholders and creditors. Under the scheme, JSW Cement will issue 5 equity shares with a face value of Rs. 10 each for every 41 equity shares with a face value of Rs. 2 each held by Shiva Cement shareholders other than JSW Cement.

The company said the merger would consolidate financial, managerial, technical, distribution and marketing resources while reducing administrative duplication and compliance requirements. It would also provide greater funding flexibility, potentially lower financing costs and eliminate inter-company guarantees.

The consolidation is expected to strengthen backward integration by enabling JSW Cement to use Shiva Cement’s clinker manufacturing facility. This would reduce dependence on external clinker procurement and improve supply-chain efficiency. Public shareholders of Shiva Cement would receive direct ownership in JSW Cement, which has a broader institutional investor base and a more liquid listed presence.

JSW Cement acquired a controlling stake in Shiva Cement through transactions that began in January 2017. Shiva Cement operates a clinker facility in Odisha, near the borders of Odisha, Chhattisgarh and Jharkhand, and commissioned a 1 mtpa cement grinding unit at Sambalpur in FY26 through a commercial arrangement with Bhushan Power and Steel.

JSW Cement has 24.10 mtpa of cement grinding capacity and 9.74 mtpa of clinkerisation capacity. Its Indian operations comprise nine plants, including two integrated units, one clinker unit and six grinding units. The proposed merger is intended to simplify the corporate structure and align the financial statements of the two companies.

Continue Reading

Video Thumbnail
▶

    SIGN-UP FOR OUR GENERAL NEWSLETTER

    Trending News