Connect with us

Economy & Market

Redefining Mining for Tomorrow

Published

on

Shares

Sustainable mining is no longer optional but a business imperative. Ramesh Kumar Ajmera, Founder and Director, Balaji PrimeSteel, discusses the innovation, collaboration and accountability that is shaping a low-carbon, circular future.

The mining sector stands at a crossroads, facing unprecedented pressure to balance economic growth with environmental stewardship and social responsibility. Rising regulatory oversight, climate commitments, and demand for ethically sourced minerals are compelling companies to rethink traditional practices. At the same time, technological innovations, cross-industry collaboration and circular economy strategies are unlocking opportunities to reduce waste, lower emissions, and enhance resource efficiency. From smarter exploration to renewable-powered operations and post-mining land rehabilitation, the industry is beginning to chart a path toward sustainability.

Good mining practices
Regulatory pressure and public scrutiny: Governments are tightening environmental regulations (water, air, land), mine-closure obligations, ecosystem/forest protection. At the same time, civil society, Indigenous rights groups, and consumers demand more accountability over environmental, social, and governance (ESG) factors.
Climate change and decarbonisation goals: Many countries and companies have net-zero or equivalent targets. Mining is energy-intensive, so reducing emissions (Scope 1, 2, and even 3) is a big motivator for using cleaner energy, more efficient machines, better logistics.
Cost pressures and efficiency: Rising fuel, energy, water costs make inefficiencies expensive. Better resource utilisation, less waste, more automation, etc., often pay off financially.
Demand for ethical / traceable supply chains: Consumers, downstream manufacturers want metals and minerals that are responsibly mined (minimal environmental damage, fair labour practices). Certifications, traceability, and even premiums for greener metals are emerging.
Technological advances: Making sustainable options more feasible innovations in mining tech, data analytics, remote sensing etc.
If things go well, sustainable mining would have many of these features:
Full lifecycle planning from exploration , extraction , processing , closure and reclamation, with financial provisions and community/ ecosystem involvement built in from the start.
Minimal disturbance of ecosystems, protection of biodiversity and water resources. Wherever possible, reduced land footprint, or phased disturbance + restoration.
Energy for mining operations largely from renewable / low-carbon sources; fully electric fleets;
low emissions in all stages including transport and processing.
Zero or minimal water withdrawal from fresh sources; high reuse and recycling; careful treatment of wastewater.
Waste (tailings, overburden etc.) managed safely; turned into useful by-products where possible; stable tailings storage; minimal leakage / runoff.
Transparent operations, good traceability for materials; strong community engagement and fair compensation / benefit sharing; compliance with ESG / social standards.
Innovation in circularity: reuse / recycle secondary materials; use of bio- and phytomining potentially; extracting critical minerals from waste streams.

Challenges for resource-efficient mining
Making mining both resource-efficient and eco-friendly is hindered by interconnected technical, economic, environmental, social and systemic challenges. Technically, declining ore grades require processing larger volumes, which raises energy, water and waste demands. Mining processes remain highly energy-intensive, water scarcity is common in mineral-rich but drought-prone regions, and safe waste disposal through tailings dams is costly and risky. Smaller operators often lack access to automation, artificial intelligence (AI) or waste-recovery technologies, resulting in inefficiency and pollution.
Financially, high capital costs for green technologies, slow ROI, and mineral price volatility make sustainability difficult. Limited subsidies or tax breaks mean eco-friendly methods are more expensive than traditional practices, while compliance with ESG standards and permits adds to costs, discouraging smaller players.
Environmentally, mining causes biodiversity loss, habitat destruction and pollution from dust, effluents, and acid mine drainage. Socially, land acquisition, displacement, indigenous rights and weak governance often spark conflict, while illegal mining and skill shortages hamper progress.
Systemic barriers include poor supply chain traceability, surging demand for critical minerals, and government pressure to prioritise GDP growth over ecological protection. Above all, short-term profit goals outweigh long-term sustainability, slowing transformation across the industry.

Steel and cement collaboration
The steel and cement industries, bound together by raw material needs, energy consumption and waste generation, have immense potential to collaborate on sustainable mining practices and build a circular economy. Both sectors face shared challenges high demand for iron ore, limestone and coal that disturbs land, water-intensive processes that strain local resources, and vast waste streams like slag, fly ash and kiln dust. Instead of operating in silos, they can co-develop integrated mining corridors where iron ore and limestone are extracted side by side, sharing haul roads, beneficiation plants and logistics to minimise environmental footprint and costs.
Waste from one industry can become a valuable resource for the other: blast furnace slag and steel slag feed into cement production, while kiln dust, limestone fines and fly ash can be reused in steelmaking. Joint water treatment and recycling systems, including zero-liquid discharge plants, can cut freshwater withdrawals, while shared renewable energy farms and green logistics like slurry pipelines or electric fleets can drastically lower carbon emissions. Beyond operations, the two industries can pool resources for unified mine rehabilitation, biodiversity restoration and livelihood creation in post-mining zones. With government incentives, industry associations and research support, such collaboration not only
reduces costs and emissions but also enhances community goodwill and accelerates the shift toward responsible growth.

Technology and environmental footprint
Technology has become the backbone of sustainable mining, reshaping how resources are discovered, extracted, processed, and rehabilitated, while drastically reducing the industry s environmental footprint. Smarter exploration tools like satellite imaging, drones and geochemical sensors allow companies to pinpoint rich deposits without disturbing vast tracts of land. Once operations begin, automation and digital mining through autonomous trucks, AI fleet management, and IoT monitoring boost efficiency, cut fuel use and improve compliance with environmental norms. The transition to clean energy is also accelerating, with solar and wind microgrids powering remote mines, while electric and hydrogen-powered fleets phase out diesel.
Water, one of mining s most critical resources, is being conserved through closed-loop recycling, advanced filtration and dry tailings processing, minimising both consumption and pollution. Meanwhile, waste is no longer just a liability: tailings can be dry stacked and reused in construction, steel slag and fly ash are fed into cement production, and bioleaching extracts residual metals from mine waste. Real-time monitoring with IoT sensors, geographic information system (GIS) and blockchain ensures transparency, ethical sourcing, and early detection of violations. Even post-closure, drones, bioremediation and digital land planning support ecological restoration. While high costs and skill gaps slow adoption, technology ultimately acts as both shield and sword reducing harm while driving efficiency and profitability in mining s low-carbon future.

Conclusion
A truly responsible mining ecosystem over the next decade will be one where the extraction of raw materials coexists with ecological restoration, community empowerment, and alignment with global climate goals. By 2035, mining could look radically different driven by renewable-powered operations, circular resource use and digital transparency. Mines would run on solar, wind, and green hydrogen, with electric and hydrogen haul fleets replacing diesel and zero-liquid discharge systems recycling every drop of water. Waste would no longer pile up as a liability; tailings could be repurposed into construction material, slag redirected into cement, and e-waste mined for critical minerals, ensuring that less than five per cent of outputs remain unrecoverable.
Technology would anchor this transformation: AI and digital twins guiding mine design, drones and automation improving precision, and blockchain ensuring full traceability of minerals from pit to product. Communities, once displaced or sidelined, would become co-owners sharing revenues, participating in land restoration and gaining jobs in forestry, renewables and green-tech hubs. Post-mining lands could be reborn as solar parks, aquaculture sites or eco-tourism destinations. With strong ESG regulations, global trade standards and cross-industry collaboration, mining could shift from being seen as destructive to regenerative. In this vision, mining doesn t just extract it gives back, creating net-positive outcomes for people, planet and industry alike.

About the author:
Ramesh Kumaar Ajmera, Founder and Director, Balaji Prime Steels, is a seasoned metallurgical engineer and MBA with global leadership experience at JSW Steel, JSPL, and Ispat-Mittal.

Concrete

Wonder Cement appoints Mahesh Singh as VP Corporate Brand Communication 

Published

on

By

Shares

Singh brings 20+ years of brand and marketing experience, and will lead integrated corporate brand communication initiatives at Wonder Cement 

New Delhi

Wonder Cement, a leading cement manufacturer, has appointed Mahesh Singh as Vice President – Corporate Brand Communication. In his new role, he will oversee corporate brand strategy and communication, including digital and performance marketing, public relations, trade, events, exhibitions, sports and experiential marketing. 

Singh brings over two decades of experience across marketing and communications, with roles spanning the automotive industry, agencies and entrepreneurship. He spent more than a decade with Honda Motorcycle & Scooter India, working across integrated communication, media, digital, retail and consumer engagement. His stint also included helping build the company’s digital marketing capabilities. 

He moved to dentsu X India as Vice President – Strategy & Planning, working across categories such as automotive, auto components, electric vehicles, FMCG, consumer electronics, BFSI, apparel and brand consulting. His responsibilities included media and marketing strategy, product launches, content, performance marketing and consumer activations. 

Singh subsequently took an entrepreneurial route with Radiant Brands before joining Shriram Ltd (SPR Autotech) as Head – Marketing & Communications. There, his remit included brand and corporate strategy, communications, PR and ORM, retail identity, loyalty programmes and events. 

At Wonder Cement, Singh will be responsible for bringing together the company’s corporate brand communication initiatives across digital, performance marketing, PR, trade, sports and experiential platforms. The role will focus on creating an integrated approach to communication across consumers, trade partners and other key stakeholders. 

The appointment brings to Wonder Cement a marketer whose career has spanned the brand, agency and entrepreneurial sides of the communications ecosystem. 

Wonder Cement, part of the RK Group, is a cement manufacturer with roots in Rajasthan and a focus on quality, trust and transparency. The company has grown to six manufacturing plants, and a cement capacity of 21.5 MTPA. With more than 2,000 employees and a network of over 5,000 dealers, its operations span manufacturing, distribution and customer engagement, with a focus on consistent product quality and efficient execution. 

Continue Reading

Concrete

JSW Cement commissions additional 1 MTPA grinding unit at Nagaur

Published

on

By

Shares

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, 
Mumbai

JSW Cement, one of India’s leading green cement producers and part of the diversified JSW Group, today announced the successful commissioning of an additional 1.00 MTPA cement grinding unit at Nagaur, Rajasthan. The commissioning marks another significant milestone in the Company’s growth strategy.

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, while its total clinker manufacturing capacity, including clinker capacity at its joint venture, JSW Cement FZC, stands at 9.74 MTPA.

JSW Cement had commenced operations in North India in March 2026 with the Nagaur Integrated Plant, comprising a 3.30 MTPA clinkerisation unit and 2.50 MTPA cement grinding unit. With the commissioning of the additional 1.00 MTPA cement grinding unit, the plant’s total cement grinding capacity has increased to 3.50 MTPA, enhancing the company’s ability to cater to the growing cement demand across Rajasthan, Haryana, Punjab and the National Capital Region (NCR). The expansion has been funded through a strategic mix of equity and long-term debt.

During the quarter ended 30th September 2026, JSW Cement has also commissioned the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) at the Nagaur Integrated Plant.

Nilesh Narwekar, CEO, JSW Cement, said: “The commissioning of additional 1.00 MTPA grinding capacity at Nagaur is a key strategic priority for us and will accelerate JSW Cement’s expansion into North India. We look forward to servicing the growing needs of the region and contributing to the economic growth of Rajasthan, Haryana, Punjab and the NCR area. I am delighted to share that the company has commissioned this grinding unit within the expected timeline, showcasing our project execution capabilities. Further, the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) are expected to substantially reduce our production costs going forward.”

Continue Reading

Concrete

UltraTech becomes first Indian cement firm to cross 2 GW green energy

Published

on

By

Shares

UltraTech Cement has crossed 2 GW of captive green energy capacity, with renewables and waste heat recovery meeting 48 per cent of its power needs.

Mumbai

UltraTech Cement Limited has surpassed 2 GW of installed green energy capacity for captive use, becoming the first cement company in India to achieve the milestone. The Aditya Birla Group company commissioned 116.55 MW of wind capacity at its Inter-State Transmission System-connected wind-solar hybrid project in Barmer, Rajasthan, along with 10 MW of Waste Heat Recovery System capacity at Sarlanagar Cement Works in Karnataka.

With these additions, UltraTech’s cumulative installed green energy capacity has reached 2,024 MW. This includes 1,580 MW of renewable energy capacity and 444 MW of waste heat recovery capacity, together meeting around 48 per cent of the company’s current power requirements.

The company said the milestone reflects the progress of its long-term energy transition strategy. In FY27 so far, nearly one-third of UltraTech’s 76 manufacturing units in India have maintained green energy utilisation above 50 per cent of their electricity requirements, while five units have crossed 95 per cent.

K C Jhanwar, Managing Director, UltraTech Cement Limited, said, “Crossing the 2 GW green energy milestone is the result of a strategy we have pursued consistently over the past decade. Cement is an energy-intensive, hard-to-abate sector, and showing that reliability and growth can go hand in hand with a rapid shift to green energy sets a benchmark for the industry. With nearly half of our power needs now met through green energy, we are significantly less exposed to fossil fuel supply constraints and power price volatility. As we scale up renewables, waste heat recovery and battery storage across our operations, we are building an energy foundation for stable, long-term growth.”

UltraTech commissioned 430 MW of green energy capacity in FY26 and continues to expand its renewable energy and waste heat recovery portfolio.

The company is also progressively integrating Battery Energy Storage Systems across its operations to improve renewable energy utilisation and supply reliability.

In 2025, UltraTech operationalised what it described as India’s first on-site hybrid round-the-clock renewable energy project at Sewagram Cement Works in Gujarat. The project combines solar, wind and battery storage.

As part of its decarbonisation strategy, UltraTech said it has not invested in new captive thermal power capacity for either greenfield projects or brownfield expansions at its integrated units for more than a decade.

The company said its expanding green energy portfolio is helping reduce dependence on conventional grid electricity and fossil fuel-based power, while lowering exposure to fluctuations in coal and electricity prices.

UltraTech aims to increase green energy’s share in its total power mix to 85 per cent by 2030. As a member of RE100, it has also committed to meeting 100 per cent of its electricity requirement through renewable sources by 2050.

UltraTech Cement, the cement flagship of the Aditya Birla Group, has a total grey cement capacity of 210.1 MTPA and white cement and putty capacity of 3.5 MTPA. The company is also a signatory to the GCCA Climate Ambition 2050 and has committed to the GCCA Net Zero Concrete roadmap.

Continue Reading

Video Thumbnail
▶

    SIGN-UP FOR OUR GENERAL NEWSLETTER

    Trending News