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Treated Wastewater in Construction

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Decentralised wastewater treatment is paving the way for sustainable construction and water conservation in India. Onkar Tiwari along with Dr Kapil Kukreja, Dr Sanjay Mundra, and Dr LP Singh, National Council for Cement and Building Materials (NCCBM), Ballabgarh, discuss the enabling of on-site reuse of treated water, an eco-friendly alternative to groundwater extraction.

Wastewater treatment has been an area of great interest for many decades due to intermixed pollutants that cause harmful effects on the water bodies. However, with rapid industrialisation and population growth, water quality of conventionally treated effluents is becoming progressively worse. Water quality analysis of treated water from different wastewater treatment facilities reveals that various inorganic as well as organic pollutants still exist in treated streams. However, decentralised modular wastewater treatment systems are one of the best approaches to deal with this problem. This article highlights the application of treating waste water for construction purposes and also discusses the advantages of decentralised/modular treatment systems over centralised treatment systems in India, recent advancements, challenges and future perspectives of indigenous sewage treatment plants (STP), using the latest technology for wastewater treatment systems.

Various wastewater studies suggest that the actual reuse of treated wastewater in India is limited to ~20-30 per cent. However, this wastewater reclamation will be sufficient for the growing need for development in the next 10 years. The potential financial savings from this could amount to a few thousand crores, a promising figure that underscores the potential of wastewater reuse and the significant economic benefits it can bring. This promising financial aspect should still give a sense of optimism about the potential of wastewater reuse in the construction industry.
The National Green Tribunal (NGT) and the Honourable Supreme Court in India do not allow groundwater to be used as construction water, the treated water requirement per IS 3025 and IS 456 is the most easily achievable target compared to Central Pollution Control Board (CPCB) norms and NGT directives.

The primary reasons for not reusing treated wastewater in India include:
a. Almost all our rivers are filled with untreated wastewater.
b. Loss of organic matter, which can be helpful in creating fresh soil; hence, fertile land is reclaimed in acres every year.
c. Wastewater treatment plants are built at the end of the sewer infrastructure, as most sewage water flows are gravity-driven. So, wastewater treatment plants are at the lowest point of the watershed, usually beside the river and sea.
d. In the last 30 years, standards were not focused on reuses, so the Biochemical Oxygen Demand (BOD) of 30, Chemical Oxygen Demand (COD) of 100, and Total Suspended Solids (TSS) of 100 were unsuitable for human touch; hence, no water use was practised or minimum reuse was under the trend.
e. Even if groundwater is precious for use in cement production and grass irrigation, the lack of regulations on groundwater use has facilitated the large-scale use of groundwater for parks and gardens to date.
f. The ‘ecology of commerce’ is a term that describes the interconnected relationship between various industries and their water usage, has not been explored holistically. For example, multiple industries use high amounts of water in any industrial estate. After one uses the water, it is drained in a public utility drain. Other sectors could have used that water with minimum treatment cost and capacity.
g. Most seasonal and small tributaries have been converted into urban drains due to sewage line connections, so various parks use groundwater instead of tributary or treated water.

Areas of concern in centralised wastewater treatment
Centralised wastewater treatment may be the solution for conserving the waste, but it has many challenges:

  • Large space requirements
  • Bad smell near the treatment plants
  • High energy requirement in energy-stressed habitation
  • No aesthetic focus in any of the wastewater treatment plants
  • No proper guidelines for decentralised wastewater treatment plants.
  • No online and live information for the quality and quantity of water treated is available
  • Due to long drainage, gravity-fed systems require the construction of pumping and lift stations, which are costly capital/maintenance structures
  • Large infrastructure cost of redistribution
  • Very long setup time for plant

Decentralised wastewater treatment
The ‘quantum possibility of decentralised wastewater treatment’ is a concept that refers to the significant potential of decentralised treatment to solve major challenges our country faces. It is a promising solution that could pave the way for sustainable water management practices.
If someone builds a decentralised sewage treatment plant and treats its wastewater to comply with CPCB and State Pollution Control Board (SPCB) norms, the treated water quality will be suitable to use in the construction sector as per applicable Indian Standards (IS) codes.

 

Using on-site treated wastewater for construction is highly recommended, and organisations opting for the same can save money and achieve higher sustainability. These plants can be installed at the site in 1-2 weeks only, and they are operable with solar energy as well, so even if the electrical connections are not available at the site, the decentralised waste water treatment plant will keep generating good water. This emphasis on decentralisation
should install a sense of hope for the future of wastewater management, as it presents a viable and sustainable solution.
Decentralised wastewater treatment plants offer several benefits that make them a sustainable and efficient alternative to centralised systems:

  • Cost-effectiveness: These systems reduce the need for extensive piping and pumping infrastructure, leading to lower capital and operational costs.
  • Environmental sustainability: By treating wastewater closer to its source as per table 1 shows its enhanced sustainability index.
  • Faster implementation: These systems can be implemented more quickly than centralised
    plants, especially in areas with limited infrastructure decentralised systems minimise energy use
    and promote water reuse, contributing to environmental conservation.
  • Flexibility and scalability: They can be tailored to meet the needs of small communities or
    specific locations, making them adaptable to various settings.
  • Resilience: Decentralised systems are less vulnerable to large-scale failures, ensuring continued operation during disasters or infrastructure breakdowns.

Conclusion
The Corporate Social Responsibility (CSR) funds can be used to treat a sizeable nearby drain, and that treated water can be provided to nearby farmers, which will increase the industry-society connection
Groundwater use for construction purposes is banned. Most of the Urban Local Bodies (ULB) have banned groundwater use for construction. Still, the public has not been given options and facilities for the alternative of the same and treated wastewater availability, if each pincode again saves a massive amount of groundwater being illegally used.
Under the clean air programme, various ULBs use sprinklers on roads and tree washing, for which treated drinking water from groundwater is used on a large scale; again, treated wastewater can be used.
Almost every urban space, including state roads and highways, has vegetation beside the road or on the road’s median; treated wastewater again will help availability near the point of use and have a good volume of groundwater.

About the authors:

Onkar Tiwari is a Managing Director of Biomimicry Technologies, with 25 years of experience in the field of environment and waste water treatment.

Dr Kapil Kukreja is the General Manager at NCB, with 21 years of experience in R&D and cement Industry, He earned his PhD from BITS Pilani and is at present heading the NCB Incubation Centre.

Dr Sanjay Mundra is the General Manager at NCB, with 26 years experience in R&D and cement, He has a PhD from MNIT Jaipur.

Dr L P Singh is the Director General of NCB. He is a profound scientist/researcher with a distinguished career spanning over 30 years in R&D, with a PhD (1996) in Physical Chemistry from the University of Roorkee (now IIT Roorkee).

Concrete

Ultra Concrete Age

Prof. A. S. Khanna (Retd., IIT Bombay) on how Ultra-high performance concrete (UHPC) improves strength, durability and lifecycle performance.

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The need of present time is stronger buildings, industrial or common utility buildings, such as Malls, Railway stations, hospitals, offices, bridges etc. For this, there is need of long durable, tough and stable concrete, which could stand under normal and seismic conditions. Tough railway bridges are required for bullet trains to pass without any damage. Railway tunnels, sea-links, coastal roads, bridges and multistorey buildings, are the need of the hour. The question comes, is the normal cement called OPC is sufficient to take care of such requirements or better combination of cements and sand mixtures is required?
Introduction
A good stable building structure can be made with a good quality of cement+sand+water system. Its quality can be enhanced by keeping the density of admixture higher (varies from 30 in normal buildings to bridges etc to 80). Further enhancement in the properties of various cements admixtures is made by adding several additives which give additional strength, waterproofing, flexibility etc. These are called construction chemicals…

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Concrete

NCB Signs MoU With Cement Manufacturer To Boost Construction Skills

Partnership to deliver nationwide training and certification

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The National Council for Cement and Building Materials (NCB) has signed a memorandum of understanding with a leading cement manufacturer to strengthen skill development and capacity building in the construction sector. The agreement was formalised at NCB premises in Ballabgarh and was signed by the Director General of NCB, Dr L. P. Singh, and the head of technical services at UltraTech Cement Limited, Er Rahul Goel. The collaboration seeks to bring institutional resources and industry expertise into a structured national training effort.

The partnership will deliver structured training and certification programmes across the country aimed at enhancing the capabilities of civil engineers, ready?mix concrete (RMC) professionals, contractors, construction workers and masons. Programme curricula will cover material quality testing, concrete mix proportioning, durability assessment and sustainable construction practices to support improved construction outcomes. Emphasis is to be placed on standardised assessment and certification to raise practice levels across diverse construction roles.

Practical learning elements will include workshops, site demonstrations, technical seminars and exposure visits to plants and RMC facilities to strengthen applied skills and on?site decision making. The Director General indicated confidence that a large number of professionals and workers would be trained over the next three to five years under the initiative. The partnership is designed to complement flagship government schemes such as the Skill India Mission and to align training outputs with national infrastructure priorities.

By combining the council’s technical mandate with industry experience, the initiative aims to develop a more skilled and quality?conscious workforce capable of meeting rising demand in infrastructure and housing. NCB will continue to coordinate programme delivery and quality assurance while industry partners provide practical exposure and technical inputs. The collaboration is expected to support long?term capacity building and more sustainable construction practices nationwide.

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Concrete

JSW Cement Commissions Nagaur Plant, Enters North India

New Rajasthan unit boosts capacity to 24.1 MTPA and expands reach

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JSW Cement has strengthened its national presence by commencing production at its greenfield integrated cement plant in Nagaur, Rajasthan, marking its entry into the north Indian market.
With this commissioning, the company’s installed grinding capacity has increased to 24.1 MTPA, while total clinker capacity, including its joint venture operations, stands at 9.74 MTPA.
The Nagaur facility comprises a 3.30 MTPA clinkerisation unit and a 2.50 MTPA cement grinding unit, with an additional 1.00 MTPA grinding capacity currently under development. Strategically located, the plant is positioned to serve high-growth markets across Rajasthan, Haryana, Punjab and the NCR.
The project has been funded through a mix of equity and long-term debt, with Rs 800 crore allocated from IPO proceeds towards part-financing the unit.
Parth Jindal, Managing Director, JSW Cement, stated that the commissioning marks a key milestone in the company’s ambition to become a pan-India player. He added that the project was completed within 21 months and positions the company to achieve its targeted capacity of 41.85 MTPA by FY29.
Nilesh Narwekar, CEO, JSW Cement, highlighted that the expansion aligns with the company’s strategy to tap into rapidly growing northern markets driven by infrastructure development. He noted that the company remains focused on delivering high-quality, eco-friendly cement solutions while progressing towards its long-term capacity goal of 60 MTPA.
The Nagaur plant has been designed with sustainability features, including co-processing of alternative fuels and a 7 km overland belt conveyor for limestone transport to reduce road emissions. The facility will also incorporate a 16 MW Waste Heat Recovery System to improve energy efficiency and lower its carbon footprint.
JSW Cement, part of the JSW Group, operates across the building materials value chain and currently has eight plants across India, along with a clinker unit in the UAE through its joint venture.

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