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Global Aggregates Production

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Jim O’Brien, President, GAIN, on strengthening the global aggregates industry through collaboration, data sharing and a commitment to sustainability.

GAIN™ is the trade-marked acronym of the Global Aggregates Information Network. Founded in 2010, it is an entirely voluntary network of the major national and regional aggregates associations of the world. The mission of GAIN is to openly share experiences and industry best practices in the interests of promoting the greater sustainability and performance of the aggregates industry globally. GAIN has no commercial interests and vigorously enforces an anti-trust policy.
Starting with just five members in 2010, GAIN now has over 20 members spread across all the six continents, its members representing 75 per cent of global aggregates production of just 39 billion metrictonnes(bnt).
GAIN is uniquely successful in its highly-interactive global membership, thanks to the very positive cooperation of its members. The most recent physical GAIN meeting, its seventh global meeting, was held in Córdoba, Argentina, kindly hosted by the Argentine Association Federación de la Piedra, with most GAIN regions in attendance. The wide-ranging agenda focused on sharing best practice on key industry challenges, and found the industry to be in resilient recovery post-pandemic and poised to address and benefit from future sustainability challenges and opportunities.
The next physical meeting of GAIN is planned for October 19-22, 2025, to be held in Córdoba, Spain, hosted by the Spanish Aggregates Federation. The 2026 physical meeting will be hosted in Shanghai by the China Aggregates Association. In parallel, virtual GAIN meetings are held every two months and are widely attended (including India) across many time zones and these too are marked by lively open exchanges of best practice on specific topics.

Taking stock
One ambition of GAIN is to compile the best annual estimates of aggregates production from data provided by GAIN members, the situation as of April 2025. This data reflects the best estimates available to each region, and while not claiming to be perfect, is probably the best data available anywhere on global aggregates production. The GAIN total of 34.1bnt in 2019 has actually declined to 29.4bnt in 2024, the significant decline of 4.7bnt being due to a combination of the impacts of the pandemic, the economic slowing in China and the wars in Ukraine and in the Middle East. When estimates for non-GAIN countries are added (based on their national populations x their estimated tonne/capita), the global totals of 44.0bnt in 2019 has actually declined by 11.4 per cent to 39.0bnt in 2024, the trend being shown in Figure 2. The estimates given for 2025 must at this stage be regarded as preliminary and are very subject to the unpredictable geopolitics now in play, but point towards 2025 being a similar year to 2024 with 39.0bnt global total aggregates production.
The breakdown by region is illustrated in
Figure 1, still dominated by China at 39 per cent, with India coming second at 15 per cent, followed by Europe at 7 per cent and the USA at 6 per cent, these top four comprise 67 per cent of the global demand. Adding in the other GAIN member countries brings the GAIN total to 75 per cent of global production. It is hoped that many more countries will join GAIN in the coming years, bringing its representation towards 100 per cent of the global aggregates industry. The global average is 4.8t/c; for GAIN members the average is 6.5t/c and the non-GAIN average is 2.6t/c. For any country, the demand in tonnes per capita can be empirically related to GDP per capita – or more precisely, the rate of change in GDP/capita –plus upward adjustments for national terrain ruggedness and local
climatic severity.
Looking ahead towards 2030, assuming a positive global geopolitical outlook with resultant economic growth, coupled with the twin demands of population growth and urbanisation, there is a possibility for global demand to reach 40bnt by 2030. These figures demonstrate that aggregates are indeed by far the most used bulk product on the planet, with the industry having an economic value similar to that of the cement sector, both points often overlooked.
Looking specifically at India, as shown in Figure 2, production suffered a significant decline in 2020 during the pandemic, but is now back into strong growth with an estimated 5.9bnt for 2024, hopefully further rising to 6.4bnt in 2025. That will correspond to a demand of 4 tonnes/capita; while still well below that of developed regions, this can portend significant further growth in the years to come. Overall, India should be proud that it is the second largest and fastest growing aggregates market globally. The current growth is being driven principally by massive infrastructural investments in roads, railways, ports and airports; long may it continue.
The author hopes that India will soon benefit from forming a much-needed fully-fledged national aggregates association, similar to those very professionally representing the Indian cement and concrete sectors. A national aggregates association, benefitting from sharing of international best practices within GAIN, can then bring world class excellence to the aggregates industry in India.

About the author:
Jim O’Brien, President, GAIN, is a veteran of the building materials industry. He has spent 39 years at CRH plc, and has spearheaded the formation of the Global Aggregates Information Network (GAIN), a voluntary liaison network of regional and national aggregates associations around the world. More details on www.gain.ie.

Concrete

Ultra Concrete Age

Prof. A. S. Khanna (Retd., IIT Bombay) on how Ultra-high performance concrete (UHPC) improves strength, durability and lifecycle performance.

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The need of present time is stronger buildings, industrial or common utility buildings, such as Malls, Railway stations, hospitals, offices, bridges etc. For this, there is need of long durable, tough and stable concrete, which could stand under normal and seismic conditions. Tough railway bridges are required for bullet trains to pass without any damage. Railway tunnels, sea-links, coastal roads, bridges and multistorey buildings, are the need of the hour. The question comes, is the normal cement called OPC is sufficient to take care of such requirements or better combination of cements and sand mixtures is required?
Introduction
A good stable building structure can be made with a good quality of cement+sand+water system. Its quality can be enhanced by keeping the density of admixture higher (varies from 30 in normal buildings to bridges etc to 80). Further enhancement in the properties of various cements admixtures is made by adding several additives which give additional strength, waterproofing, flexibility etc. These are called construction chemicals…

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Concrete

NCB Signs MoU With Cement Manufacturer To Boost Construction Skills

Partnership to deliver nationwide training and certification

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The National Council for Cement and Building Materials (NCB) has signed a memorandum of understanding with a leading cement manufacturer to strengthen skill development and capacity building in the construction sector. The agreement was formalised at NCB premises in Ballabgarh and was signed by the Director General of NCB, Dr L. P. Singh, and the head of technical services at UltraTech Cement Limited, Er Rahul Goel. The collaboration seeks to bring institutional resources and industry expertise into a structured national training effort.

The partnership will deliver structured training and certification programmes across the country aimed at enhancing the capabilities of civil engineers, ready?mix concrete (RMC) professionals, contractors, construction workers and masons. Programme curricula will cover material quality testing, concrete mix proportioning, durability assessment and sustainable construction practices to support improved construction outcomes. Emphasis is to be placed on standardised assessment and certification to raise practice levels across diverse construction roles.

Practical learning elements will include workshops, site demonstrations, technical seminars and exposure visits to plants and RMC facilities to strengthen applied skills and on?site decision making. The Director General indicated confidence that a large number of professionals and workers would be trained over the next three to five years under the initiative. The partnership is designed to complement flagship government schemes such as the Skill India Mission and to align training outputs with national infrastructure priorities.

By combining the council’s technical mandate with industry experience, the initiative aims to develop a more skilled and quality?conscious workforce capable of meeting rising demand in infrastructure and housing. NCB will continue to coordinate programme delivery and quality assurance while industry partners provide practical exposure and technical inputs. The collaboration is expected to support long?term capacity building and more sustainable construction practices nationwide.

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JSW Cement Commissions Nagaur Plant, Enters North India

New Rajasthan unit boosts capacity to 24.1 MTPA and expands reach

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JSW Cement has strengthened its national presence by commencing production at its greenfield integrated cement plant in Nagaur, Rajasthan, marking its entry into the north Indian market.
With this commissioning, the company’s installed grinding capacity has increased to 24.1 MTPA, while total clinker capacity, including its joint venture operations, stands at 9.74 MTPA.
The Nagaur facility comprises a 3.30 MTPA clinkerisation unit and a 2.50 MTPA cement grinding unit, with an additional 1.00 MTPA grinding capacity currently under development. Strategically located, the plant is positioned to serve high-growth markets across Rajasthan, Haryana, Punjab and the NCR.
The project has been funded through a mix of equity and long-term debt, with Rs 800 crore allocated from IPO proceeds towards part-financing the unit.
Parth Jindal, Managing Director, JSW Cement, stated that the commissioning marks a key milestone in the company’s ambition to become a pan-India player. He added that the project was completed within 21 months and positions the company to achieve its targeted capacity of 41.85 MTPA by FY29.
Nilesh Narwekar, CEO, JSW Cement, highlighted that the expansion aligns with the company’s strategy to tap into rapidly growing northern markets driven by infrastructure development. He noted that the company remains focused on delivering high-quality, eco-friendly cement solutions while progressing towards its long-term capacity goal of 60 MTPA.
The Nagaur plant has been designed with sustainability features, including co-processing of alternative fuels and a 7 km overland belt conveyor for limestone transport to reduce road emissions. The facility will also incorporate a 16 MW Waste Heat Recovery System to improve energy efficiency and lower its carbon footprint.
JSW Cement, part of the JSW Group, operates across the building materials value chain and currently has eight plants across India, along with a clinker unit in the UAE through its joint venture.

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