Concrete
“Our system is made for the end user”
Published
3 years agoon
By
admin
Prashant Verma, Co-Founder and India Head, Nanoprecise Data Services, helps us in amping up our understanding of how AI and IoT works for the benefit of industry stakeholders.
Tell us about the concept of Nanoprecise asset maintenance systems and products.
Nanoprecise is an AI and IoT-based predictive and prescriptive maintenance solutions provider that specialises in the implementation of Artificial Intelligence and IoT technology for predictive asset maintenance and reducing the carbon footprint of manufacturing plants. The integrated AI-based solution consists of a unique 6-in-1 IoT sensor and an AI-based automated analytics platform.
The wireless sensor offers real-time insights about the health and performance of industrial assets, by measuring 6 important parameters of vibration, acoustic, speed, magnetic flux, temperature and humidity. It works on Cellular networks (3G/4G/5G) using an e-sim to connect the machines to the internet. MachineDoctor is Atex and IECEx Zone 0 certified, enabling it to be used within explosive atmospheres/hazardous industrial environments, thereby bringing productivity and safety benefits to manufacturing operations. It also complies to international standards such as C1D2, IP68, FCC/ISED/CE/UKCA and RED. They are truly wireless, which also helps to avoid the hassles of complex wiring. It offers extensive coverage and provides a high level of security for communication.
The AI-based energy efficiency and health analytics platform analyses complex machine health data using a combination of Artificial Intelligence as well as physics-based models to enhance the life of machines. It helps users to track the performance as well as the energy consumption patterns of motor-driven equipment sets, to prevent unplanned downtime and reduce the carbon footprint. It detects patterns automatically by building a prediction model that identifies when a given equipment and its components are approaching the end of their remaining useful lives (RULs) or risk of failures.
The solution also helps to determine which assets are consuming higher energy and can help maintenance teams to mitigate any inefficiencies in their energy consumption. It not only allows them to reduce the carbon footprint but also enables to save energy costs for businesses, thereby allowing them to achieve their Net-Zero Goals.
The predictive maintenance framework of Nanoprecise brings the sensor data from over from the site to the corporate network, to help maximise the value of information. It allows maintenance teams to monitor every aspect of the manufacturing operation, leading to greater productivity and reduced emissions. It also helps improve the safety of the operators and operations, with real-time data and predicting issues arising from equipment anomalies/faults. In complicated manufacturing operations, this solution can efficiently monitor the health of critical assets, thereby enabling better operational oversight.
Which machines and equipment of the cement plants can your system monitor?
At Nanoprecise Sci Corp, our unwavering commitment to optimising and streamlining processes is reflected in our holistic approach to equipment maintenance. With our keen focus on delivering exceptional solutions, we consider each piece of equipment as a separate entity, ensuring that every aspect of the production process is meticulously monitored and maintained. We provide end-to-end automated solutions that cater to the unique needs of cement manufacturers, specifically targeting the health and performance of rotating machines such as mills and roller presses. Our comprehensive approach extends beyond these processes, as we cover a wide range of equipment in the clinker process, including crushers, silos, bucket elevators, vertical roll mills, fans, motors, and kilns, amongst others. The culmination of these efforts represents our unwavering dedication to providing unparalleled solutions that drive sustainable growth and progress.
Do you offer customisation in your system solutions?
Customers generally have needs and requirements that are unique, and a one-size-fits-all approach may not meet their specific requisite. Our solution can be customised to meet the individual requirements of the customers with a high level of cybersecurity.
Customisations can help to meet the diverse and evolving needs of customers, while enhancing the usability of the solution. For example, integrations with a range of vertical and horizontal stacks such as CMMS or EAM software such as IBM Maximo provides the meaningful insights and recommendations to the users on the shop floor. In addition, it can even monitor complicated machines like the roller press due to its ability to monitor low and ultra-low speed applications with ease. Moreover, the system can also be deployed on cloud or on-premises servers, thereby allowing for a simple plug and play, hassle-free deployment, without worrying about any extra IT infrastructure.
What is the skill set required for those who are operating your sensors and systems?
Our automated solutions cater to a diverse range of end users, who may possess varying levels of technical expertise, regardless of their department within the cement plant. The system generates real-time alerts that prompt the user to take necessary action, ensuring smooth and efficient operations. In addition, our state-of-the-art dashboard or visualisation layer enables end user monitoring experts to view data from multiple dimensions, delivering an intuitive and user-friendly interface. The seamless integration of these features enables streamlined and optimised operations within the cement plant.
How does data help you better your product?
Cement plants generate a large amount of data that can be leveraged for better operational performance. However, simply collecting data is not enough; it must be analysed and acted upon to deliver value.
We use AI + Physics based models to analyse these vast amounts of data and offer insights about the performance of machines and equipment sets. The accuracy of our models is an important factor that allows us to offer meaningful insights to our customers. With more data, the models can better capture the underlying patterns and relationships in the data, resulting in improved accuracy. However, it is important to note that simply having more data is not always sufficient; it must also be of high quality and relevance to the problem at hand.
Is there any innovation in the pipeline that the cement industry should look forward to?
We have a dedicated R&D department that focuses on developing innovative solutions to address the challenges facing the cement industry. Our team of experts works tirelessly to identify new technologies and processes that can improve efficiency, reduce costs, and enhance the productivity of our customers.
Our team is currently working on identifying ways and means to corelate the process and equipment parameters of the machines, to provide overall operational visibility. In addition, we are continuously working to improve the capabilities of our sensors to improve their operational efficiency.
With continuous commitment and dedication, we are able to stay at the forefront of innovation and deliver cutting-edge solutions that meet the evolving needs of our customers and the industry as a whole. The R&D department is a key part of our commitment to continuous improvement and ensuring that we remain a leader in the industry.
Do you have a specific solution that tracks energy consumption and carbon emission?
We recently launched our flagship product – NrgMonitor to help customers track their energy consumption reduce their emissions. NrgMonitor is an Energy Efficiency and Health Analytics Platform that helps manufacturers track their energy efficiency and carbon footprint, along with condition monitoring of their motor-driven equipment. It determines which assets are consuming higher energy and allows maintenance teams to mitigate any inefficiencies in their energy consumption, Moreover, it helps them pinpoint faults with the potential to cause downtime, and identifies when a given equipment is approaching the end of its Remaining Useful Life. It employs a data-driven approach to help operators achieve their Net-Zero goals while preventing unplanned downtime.
-Kanika Mathur
Concrete
Adani’s Strategic Emergence in India’s Cement Landscape
Published
5 days agoon
September 16, 2025By
admin
Milind Khangan, Marketing Head, Vertex Market Research, sheds light on Adani’s rapid cement consolidation under its ‘One Business, One Company’ strategy while positioning it to rival UltraTech, and thus, shaping a potential duopoly in India’s booming cement market.
India is the second-largest cement-producing country in the world, following China. This expansion is being driven by tremendous public investment in the housing and infrastructure sectors. The industry is accelerating, with a boost from schemes such as PM Gati Shakti, Bharatmala, and the Vande Bharat corridors. An upsurge in affordable housing under the Pradhan Mantri Awas Yojana (PMAY) further supports this expansion. In May 2025, local cement production increased about 9 per cent from last year to about 40 million metric tonnes for the month. The combined cement capacity in India was recorded at 670 million metric tonnes in the 2025 fiscal year, according to the Cement Manufacturers’ Association (CMA). For the financial year 2026, this is set to grow by another 9 per cent.
In spite of the growing demand, the Indian cement industry is highly competitive. UltraTech Cement (Aditya Birla Group) is still the market leader with domestic installed capacity of more than 186 MTPA as on 2025. It is targeted to achieve 200 MTPA. Adani Cement recently became a major player and is now India’s second-largest cement company. It did this through aggressive consolidation, operational synergies, and scale efficiencies. Indian players in the cement industry are increasingly valuing operational efficiency and sustainability. Some of the strategies with high impact are alternative fuels and materials (AFR) adoption, green cement expansion, and digital technology investments to offset changing regulatory pressure and increasing energy prices.
Building Adani Cement brand
Vertex Market Research explains that the Adani Group is executing a comprehensive reorganisation and consolidation of its cement business under the ‘One Business, One Company’ strategy. The plan is to integrate its diversified holdings into one consolidated corporate entity named Adani Cement. The focus is on operating integration, governance streamlining, and cost reduction in its expanding cement business.
Integration roadmap and key milestones:
- September 2022: The consolidation process started with the $6.4 billion buyout of Holcim’s majority stakes in Ambuja Cements and ACC, with Ambuja becoming the focal point of the consolidation.
- December 2023: Bought Sanghi Industries to strengthen the firm’s presence in western India.
- August 2024: Added Penna Cement to the portfolio, improving penetration of the southern market of India.
- April 2025: Further holding addition in Orient Cement to 46.66 per cent by purchasing the same from CK Birla Group, becoming the promoter with control.
- Ambuja Cements amalgamated with Adani Cement: This was sanctioned by the NCLT on 18th July 2025 with effect from April 1, 2024. This amalgamation brings in limestone reserves and fresh assets into Ambuja.
- Subject to Sanghi and Penna merger with Ambuja: Board approvals in December 2024 with the aim to finish between September to December 2025.
- Ambuja-ACC future integration: The latter is being contemplated as the final step towards consolidation.
- Orient Cement: It would serve as a principal manufacturing facility following the merger.
Scale, capacity expansion and market position
In financial year-2025, Adani Cement, including Ambuja, surpassed 100 MTPA. This makes it one of the world’s top ten cement companies. Along with ACC’s operations, it is now firmly placed as India’s second-largest cement company. In FY25, the Adani group’s sales volume per annum clocked 65 million metric tonnes. Adani Group claims that it now supplies close to 30 per cent of the cement consumed in India’s homes and infrastructure as of June 2025.
The organisation is pursuing aggressive brownfield expansion:
- By FY 2026: Reach 118 MTPA
- By FY 2028: Target 140 MTPA
These goals will be driven by commissioning new clinker and grinding units at key sites, with civil and mechanical works underway.
As of 2024, Adani Cement had its market share pegged at around 14 to 15 per cent, with an ambition to scale this up to 20 per cent by FY?2028, emerging as a potent competitor to UltraTech’s 192?MTPA capacity (186 domestic and overseas).
Strategic advantages and competitive benefits
The consolidation simplifies decision-making by reducing legal entities, centralising oversight, and removing redundant functions. This drives compliance efficiency and transparent reporting. Using procurement power for raw materials and energy lowers costs per ton. Integrated logistics with Adani Ports and freight infrastructure has resulted in an estimated 6 per cent savings in logistics. The group aims for additional savings of INR 500 to 550 per tonne by FY 2028 by integrating green energy, using alternative fuel resources, and improving sourcing methods.
Market coverage and brand consistency
Brand integration under one strategy will provide uniform product quality and easier distribution networks. Integration with Orient Cement’s dealer base, 60 per cent of which already distributes Ambuja/ACC products, enhances outreach and responsiveness.
By having captive limestone reserves at Lakhpat (approximately 275 million tonnes) and proposed new manufacturing facilities in Raigad, Maharashtra, Adani Cement derives cost advantage, raw material security, and long-term operational robustness.
Strategic implications and risks
Consolidation at Adani Cement makes it not just a capacity leader but also an operationally agile competitor with the ability to reap digital and sustainability benefits. Its vertically integrated platform enables cost leadership, market responsiveness, and scalability.
Challenges potentially include:
- Integration challenges across systems, corporate cultures, and plant operations
- Regulatory sanctions for pending mergers and new capacity additions
- Environmental clearances in environmentally sensitive areas and debt management with input price volatility
When materialised, this revolution would create a formidable Adani–UltraTech duopoly, redefining Indian cement on the basis of scale, innovation, and sustainability. India’s leading four cement players such as Adani (ACC and Ambuja), Dalmia Cement, Shree Cement, and UltraTech are expected to dominate the cement market.
Conclusion
Adani’s aggressive consolidation under the ‘One Business, One Company’ strategy signals a decisive shift in the Indian cement industry, positioning the group as a formidable challenger to UltraTech and setting the stage for a potential duopoly that could dominate the sector for years to come. By unifying operations, leveraging economies of scale, and securing vertical integration—from raw material reserves to distribution networks—Adani Cement is building both capacity and resilience, with clear advantages in cost efficiency, market reach, and sustainability. While integration complexities, regulatory hurdles, and environmental approvals remain key challenges, the scale and strategic alignment of this consolidation promise to redefine competition, pricing dynamics, and operational benchmarks in one of the world’s fastest-growing cement markets.
About the author:
Milind Khangan is the Marketing Head at Vertex Market Research and comes with over five years of experience in market research, lead generation and team management.
Concrete
Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series
Published
1 month agoon
August 16, 2025By
admin
PowerBuild’s flagship Series M, C, F, and K geared motors deliver robust, efficient, and versatile power transmission solutions for industries worldwide.
Products – M, C, F, K: At the heart of every high-performance industrial system lies the need for robust, reliable, and efficient power transmission. PowerBuild answers this need with its flagship geared motor series: M, C, F, and K. Each series is meticulously engineered to serve specific operational demands while maintaining the universal promise of durability, efficiency, and performance.
Series M – Helical Inline Geared Motors: Compact and powerful, the Series M delivers exceptional drive solutions for a broad range of applications. With power handling up to 160kW and torque capacity reaching 20,000 Nm, it is the trusted solution for industries requiring quiet operation, high efficiency, and space-saving design. Series M is available with multiple mounting and motor options, making it a versatile choice for manufacturers and OEMs globally.
Series C – Right Angled Heli-Worm Geared Motors: Combining the benefits of helical and worm gearing, the Series C is designed for right-angled power transmission. With gear ratios of up to 16,000:1 and torque capacities of up to 10,000 Nm, this series is optimal for applications demanding precision in compact spaces. Industries looking for a smooth, low-noise operation with maximum torque efficiency rely on Series C for dependable performance.
Series F – Parallel Shaft Mounted Geared Motors: Built for endurance in the most demanding environments, Series F is widely adopted in steel plants, hoists, cranes, and heavy-duty conveyors. Offering torque up to 10,000 Nm and high gear ratios up to 20,000:1, this product features an integral torque arm and diverse output configurations to meet industry-specific challenges head-on.
Series K – Right Angle Helical Bevel Geared Motors: For industries seeking high efficiency and torque-heavy performance, Series K is the answer. This right-angled geared motor series delivers torque up to 50,000 Nm, making it a preferred choice in core infrastructure sectors such as cement, power, mining, and material handling. Its flexibility in mounting and broad motor options offer engineers’ freedom in design and reliability in execution.
Together, these four series reflect PowerBuild’s commitment to excellence in mechanical power transmission. From compact inline designs to robust right-angle drives, each geared motor is a result of decades of engineering innovation, customer-focused design, and field-tested reliability. Whether the requirement is speed control, torque multiplication, or space efficiency, Radicon’s Series M, C, F, and K stand as trusted powerhouses for global industries.

Klüber Lubrication India’s Klübersynth GEM 4-320 N upgrades synthetic gear oil for energy efficiency.
Klüber Lubrication India has introduced a strategic upgrade for the tyre manufacturing industry by retrofitting its high-performance synthetic gear oil, Klübersynth GEM 4-320 N, into Barrel Cold Feed Extruder gearboxes. This smart substitution, requiring no hardware changes, delivered energy savings of 4-6 per cent, as validated by an internationally recognised energy audit firm under IPMVP – Option B protocols, aligned with
ISO 50015 standards.
Beyond energy efficiency, the retrofit significantly improved operational parameters:
- Lower thermal stress on equipment
- Extended lubricant drain intervals
- Reduction in CO2 emissions and operational costs
These benefits position Klübersynth GEM 4-320 N as a powerful enabler of sustainability goals in line with India’s Business Responsibility and Sustainability Reporting (BRSR) guidelines and global Net Zero commitments.
Verified sustainability, zero compromise
This retrofit case illustrates that meaningful environmental impact doesn’t always require capital-intensive overhauls. Klübersynth GEM 4-320 N demonstrated high performance in demanding operating environments, offering:
- Enhanced component protection
- Extended oil life under high loads
- Stable performance across fluctuating temperatures
By enabling quick wins in efficiency and sustainability without disrupting operations, Klüber reinforces its role as a trusted partner in India’s evolving industrial landscape.
Klüber wins EcoVadis Gold again
Further affirming its global leadership in responsible business practices, Klüber Lubrication has been awarded the EcoVadis Gold certification for the fourth consecutive year in 2025. This recognition places it in the top three per cent
of over 150,000 companies worldwide evaluated for environmental, ethical and sustainable procurement practices.
Klüber’s ongoing investments in R&D and product innovation reflect its commitment to providing data-backed, application-specific lubrication solutions that exceed industry expectations and support long-term sustainability goals.
A trusted industrial ally
Backed by 90+ years of tribology expertise and a global support network, Klüber Lubrication is helping customers transition toward a greener tomorrow. With Klübersynth GEM 4-320 N, tyre manufacturers can take measurable, low-risk steps to boost energy efficiency and regulatory alignment—proving that even the smallest change can spark a significant transformation.

Adani’s Strategic Emergence in India’s Cement Landscape

Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series

Driving Measurable Gains

Reshaping the Competitive Landscape

CCU testbeds in Tamil Nadu

Adani’s Strategic Emergence in India’s Cement Landscape

Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series

Driving Measurable Gains

Reshaping the Competitive Landscape
