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Innovation in sustainability

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Sustainable development is a way of organizing society so that it can exist for long. This means taking into account both the imperatives present and those of the future, such as the preservation of the environment and natural resources or social and economic equity.

The production of cement is not an environmentally friendly process. It requires very high temperatures (usually above 1,500?C) and the consumption of large amounts of non-renewable raw-materials. It is estimated that 5??% of all carbon dioxide generated by human activities is derived from cement fabrication. Also many important pollutants are usually generated, such as dioxins and heavy metals, among others. The clinker manufacturing process cannot be substituted as there is no practical alternative to replace limestone.

Engineers use to say that concrete is the second component mostly used by man, just after water. Cement, as a technological material, is very successful, as everyone knows. Many characteristics can be easily cited. First of all, it works very well at room temperature. It is simple to use, easy to shape, and within few hours, renders an ??rtificial??rock, having numberless applications. Cement is used to build simple houses, highways, bridges and more complex systems as dams or nuclear power plants. In fact, it is almost impossible to imagine the world without cement or concrete. Despite such popularity, cement industry faces many challenges due to environmental concerns.

Moreover, large amounts of non-renewable materials are consumed in the process. Many efforts have been made to minimize the impact of these issues. Governments,

industrial sector, researches and other organizations are dealing seriously to improve the sustainability of cement industry.

In the last one hundred years, world has changed enormously in terms of life standards and infrastructure, due in part to cement-based materials.

There is no signal that this trend will change in the forthcoming future.

Present situation

In the 2016 Paris agreement, it was agreed to keep the global temperature increase below 2?C. To achieve this, CO2 emissions will have to be reduced by 80??0% by 2050. As a result, the cement industry faces increasing pressure. The Swedish activist, Greta Thunberg, who has stimulated global concern about climate change, made clear the urgency for action now at the 2019 United Nations (UN) Climate Action Summit. Also one of Europe?? largest insurers has started to insure only companies whose energy consumption uses less than 30% generated from fossil fuels. The insurance company has informed clients that if they do not comply, they may no longer be eligible for cover within the next few years.

Progress so far

The cement industry is conducting significant research to reduce CO2 emissions. According to the International Energy Agency/Cement Sustainability Initiative Technology Roadmap 2018, reducing emissions by approximately 24% by 2050 would be needed to meet the 2?C target.

To keep global warming below 1.5?C, a CO2 reduction of 45% would be necessary. Conventional technical progress, such as thermal efficiency, fuel switching and the reduction of the clinker-to-cement ratio, will not suffice. The key technology required is carbon capture and storage (CCS); more recently, first steps in carbon capture and usage (CCU) have complemented CCS.


Greta Thunberg

Carbon reduction opportunities

  • Energy efficiency: The industry has already reached the numbers beyond which it is not possible to improve further.

  • Alternate fuels: Sufficient margins are there for improvement. Industry is attempting to go to higher substitution rate.

  • Clinker factor: There is scope for improving the Global average of 0.65 to 0.60 to meet the Paris goals.

  • Novel cement and innovative carbon capture technologies: Developments are underway to manufacture next-generation cements that have significant carbon reductions. Also known as green cement, they are produced by implementing a carbon-negative manufacturing process and using renewable electricity. Advanced carbon capture and storage methods also have the potential to decarbonize the cement industry. These emerging technologies can provide approximately 48% of cumulative CO2 emission savings by 2050.

While talking on sustainability in this anniversary issue we have covered a case study on Shenzhen city where the entire public transport runs on electricity. China?? huge investment in electric transport comes on the back of a wider drive to reduce smog. Air quality in big Chinese cities often reaches hazardous levels. In 2014, the country ??eclared war??on pollution, halting the construction of new power plants and investing heavily in renewable energy as well as green technology.

In Shenzhen, diesel buses accounted for 20% of the city?? transport emissions. By introducing electric buses, the city could reduce CO2 emissions by an estimated 48%, compared to diesel buses, and up to 100% of other local pollutants.

Other cities, such as New York and London, are also following the electric bus route. London plans to make all its single-decker buses emission-free by 2020, and all its double decker hybrid by 2019. New York plans to make its bus fleet all-electric by 2040. It?? not clear, however, whether other cities in China will achieve Shenzhen?? feat of electrifying its whole fleet. The government plans to withdraw subsidies by 2020, and without them, electric buses could be too expensive to introduce. Indeed, profits at BYD, China?? largest electric bus manufacturer, are expected to fall as a result of the scaling back of subsidies as well as increased competition in the sector.

Headache of renewable

We would like our readers to know the negative side of sustainable power generation in Germany. The growing mismatch between Germany?? renewables capacity and the strength of its electricity network is leading to curtailment, crazy pricing and challenges for neighboring nations. Although Germany is generating record amounts of clean energy in the north, its grid is too weak to transport all the power down to load centers in the south ??a longstanding challenge for the country that is only getting worse.

One of the most visible effects of this renewable energy saturation on the German grid is negative wholesale electricity prices, times when consumers are effectively being paid to use excess power. As favorable weather conditions pushed renewable energy up to almost 43 percent of the power supply mix in 2019, ??here was an increase in the number of hours with negative prices due to high generation from renewables,??according to Agora Energiewende, a German think tank.

The simplest option is to curtail renewable energy output. But the latest available figures show that curtailment of German wind has actually fallen in real terms.

Source: In house contribution

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Concrete

UltraTech Cement FY26 PAT Crosses Rs 80 bn

Company reports record sales, profit and 200 MTPA capacity milestone

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UltraTech Cement reported record financial performance for Q4 and FY26, supported by strong volumes, higher profitability and improved cost efficiency. Consolidated net sales for Q4 FY26 rose 12 per cent year-on-year to Rs 254.67 billion, while PBIDT increased 20 per cent to Rs 56.88 billion. PAT, excluding exceptional items, grew 21 per cent to Rs 30.11 billion.

For FY26, consolidated net sales stood at Rs 873.84 billion, up 17 per cent from Rs 749.36 billion in FY25. PBIDT rose 32 per cent to Rs 175.98 billion, while PAT increased 36 per cent to Rs 83.05 billion, crossing the Rs 80 billion mark for the first time.

India grey cement volumes reached 42.41 million tonnes in Q4 FY26, up 9.3 per cent year-on-year, with capacity utilisation at 89 per cent. Full-year India grey cement volumes stood at 145 million tonnes. Energy costs declined 3 per cent, aided by a higher green power mix of 43 per cent in Q4.

The company’s domestic grey cement capacity has crossed 200 MTPA, reaching 200.1 MTPA, while global capacity stands at 205.5 MTPA. UltraTech also recommended a special dividend of Rs 2.40 billion per share value basis equivalent to Rs 240.

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Concrete

Towards Mega Batching

Optimised batching can drive overall efficiencies in large projects.

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India’s pace of infrastructure development is pushing the construction sector to work at a significantly higher scale than previously. Tight deadlines necessitate eliminating concreting delays, especially in large and mega projects, which, in turn, imply installing the right batching plant and ensuring batching is efficient. CW explores these steps as well as the gaps in India’s batching plant market.

Choose well

Large-scale infrastructure and building projects typically involve concrete consumption exceeding 30,000-50,000 cum per annum or demand continuous, high-volume pours within compressed timelines, according to Rahul R Wadhai, DGM – Quality, Tata Projects.

Considering the daily need for concrete, “large-scale concreting involves pouring more than 1,000–2,000 cum per day while mega projects involve more than 3,000 cum per day,” says Satish R Vachhani, Advanced Concrete & Construction Consultant…

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Concrete

Andhra Offers Discom Licences To Private Firms Outside Power Sector

Policy allows firms over 300 MW to seek distribution licences

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The Andhra Pradesh government will allow private firms that require more than 300 megawatt (MW) of power to apply for distribution licences, making the state the first to extend such licences beyond the power sector. The policy targets information technology, pharmaceuticals, steel and data centres and aims to reduce reliance on state utilities as demand rises for artificial intelligence infrastructure.

Approved applicants will be able to procure electricity directly from generators through power purchase agreements, a change officials said will create more competitive tariffs and reduce supply risk. Licence holders will use the Andhra Pradesh Transmission Company (APTRANSCO) network on payment of charges and will not need a separate distribution network initially.

Licences will be granted under the Electricity Act, 2003 framework, with the Central and State electricity regulators retaining authority over terms and approvals. The recent Electricity (Amendment) Bill, 2025 sought to lower entry barriers, enable network sharing and encourage competition, while the state commission will set floor and ceiling tariffs where multiple discoms operate.

Industry players and original equipment manufacturers welcomed the policy, saying competitive supply is vital for large data centre investments. Major projects and partnerships such as those involving Adani and Google, Brookfield and Reliance, and Meta and Sify Technologies are expected to benefit as capacity expands in the state.

Analysts noted India’s data centre capacity is forecast to reach 10 gigawatts (GW) by 2030 and cited International Energy Agency estimates that global data centre electricity consumption could approach 945 terawatt hours by the same year. A one GW data centre needs an equivalent power allocation and one point five times the water, which authorities equated to 150 billion litres (150 bn litres).

Advisers warned that distribution licences will require close regulation and monitoring to prevent misuse and to ensure tariffs and supply obligations are met. Officials said the policy aims to balance investor requirements with regulatory oversight and could serve as a model for other states.

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