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How Your Footprints Can Help Climate Change

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For many people, the journey to and from work are the bookends of the daily grind. But how we choose to travel to the office, or even to pop to the shops, is also one of the biggest day-to-day climate decisions we face. In countries like the UK and the US, the transport sector is now responsible for emitting more greenhouse gases than any other; same is the case in our cities, like Delhi and Mumbai, including electricity production and agriculture. Globally, transport accounts for around a quarter of CO2 emissions.

Talking about cement, it is the source of about 8% of the world?? carbon dioxide (CO2) emissions, according to think tank Chatham House. Since the 1950s, with Asia and China accounting for the bulk of growth from the 1990s onwards. Production has increased more than thirty fold since 1950 and almost fourfold since 1990. China used more cement between 2011 and 2013 than the US did in the entire 20th Century. Imagine the quantum of CO2 emitted by the production of cement alone.

According IEA report (The International Energy Agency) Coal-fired electricity generation accounts for 30% of global CO2 emissions. The majority of that generation is found today in Asia, where average plants are only 12 years old, decades younger than their average economic lifetime of around 40 years. Increased use of renewables in 2018 had an even greater impact on CO2 emissions, avoiding 215 Mt of emissions, the vast majority of which is due to the transition to renewables in the power sector.

The savings from renewables was led by China and Europe, together contributing two-thirds to the global total. Increased generation from nuclear power plants also reduced emissions, averting nearly 60 Mt of CO2 emissions. Overall, without the transition to low-carbon sources of energy in 2018, emissions growth would have been 50% higher. Nevertheless, overall cement emissions have been flat or declining in recent years as demand in China levelled off.

The cement sector has very well responded to the call of environment by making improvements in the energy-efficiency of new plants and burning waste materials instead of fossil fuels has seen the average CO2 emissions per tonne of output fall by 18% over the last few decades. In spite that being the situation the industry is reaching the limits of what it can do with current measures. If the sector has any hope of meeting its commitments to the 2015 Paris Agreement on climate change, it will need to look at overhauling the cement-making process itself, not only reducing the use of fossil fuels. The biggest polluter in cement making process is clinker manufacturing that emits the largest amount of CO2

Another unexplored area is ??nnovative technologies?? which is essentially shorthand for reducing emissions using carbon capture and storage (CCS). This has not yet been used in the cement industry on commercial scale barring few trials, but the roadmap assumes integration of CCS in the cement sector will reach commercialscale deployment by 2030. Uncertainty over the potential to rapidly scale-up CCS and its large cost are major barriers to its use in reducing concrete emissions.

Indian Cement Review has continued to inform the stakeholders in the industry all through this challenging pandemic by putting across webinars, through its website and even held its bi-annual Cement Expo which was held this year with a virtual conference and awards. All through the year we have brought issues to the fore that need the attention of the industry and this annual issue highlights another alarming issue of ??limate Change?? Bill Gates, the genius billionnaire too has released a book,

??ow to avoid a climate disaster??

Chief executive Benjamin Sporton says the fact the organisation now exists ??s a demonstration of the commitment of the industry to sustainability, including taking action on climate change??

And much of the world?? transport networks still remain focused around the car.

Road vehicles ??cars, trucks, buses and motorbikes ??account for nearly three quarters of the greenhouse gas emissions that come from transport.

So, the way you get around each day can make a big difference to your own carbon footprint.

Follow me on twitter @PratapPadode

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Concrete

Ultra Concrete Age

Prof. A. S. Khanna (Retd., IIT Bombay) on how Ultra-high performance concrete (UHPC) improves strength, durability and lifecycle performance.

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The need of present time is stronger buildings, industrial or common utility buildings, such as Malls, Railway stations, hospitals, offices, bridges etc. For this, there is need of long durable, tough and stable concrete, which could stand under normal and seismic conditions. Tough railway bridges are required for bullet trains to pass without any damage. Railway tunnels, sea-links, coastal roads, bridges and multistorey buildings, are the need of the hour. The question comes, is the normal cement called OPC is sufficient to take care of such requirements or better combination of cements and sand mixtures is required?
Introduction
A good stable building structure can be made with a good quality of cement+sand+water system. Its quality can be enhanced by keeping the density of admixture higher (varies from 30 in normal buildings to bridges etc to 80). Further enhancement in the properties of various cements admixtures is made by adding several additives which give additional strength, waterproofing, flexibility etc. These are called construction chemicals…

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Concrete

NCB Signs MoU With Cement Manufacturer To Boost Construction Skills

Partnership to deliver nationwide training and certification

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The National Council for Cement and Building Materials (NCB) has signed a memorandum of understanding with a leading cement manufacturer to strengthen skill development and capacity building in the construction sector. The agreement was formalised at NCB premises in Ballabgarh and was signed by the Director General of NCB, Dr L. P. Singh, and the head of technical services at UltraTech Cement Limited, Er Rahul Goel. The collaboration seeks to bring institutional resources and industry expertise into a structured national training effort.

The partnership will deliver structured training and certification programmes across the country aimed at enhancing the capabilities of civil engineers, ready?mix concrete (RMC) professionals, contractors, construction workers and masons. Programme curricula will cover material quality testing, concrete mix proportioning, durability assessment and sustainable construction practices to support improved construction outcomes. Emphasis is to be placed on standardised assessment and certification to raise practice levels across diverse construction roles.

Practical learning elements will include workshops, site demonstrations, technical seminars and exposure visits to plants and RMC facilities to strengthen applied skills and on?site decision making. The Director General indicated confidence that a large number of professionals and workers would be trained over the next three to five years under the initiative. The partnership is designed to complement flagship government schemes such as the Skill India Mission and to align training outputs with national infrastructure priorities.

By combining the council’s technical mandate with industry experience, the initiative aims to develop a more skilled and quality?conscious workforce capable of meeting rising demand in infrastructure and housing. NCB will continue to coordinate programme delivery and quality assurance while industry partners provide practical exposure and technical inputs. The collaboration is expected to support long?term capacity building and more sustainable construction practices nationwide.

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Concrete

JSW Cement Commissions Nagaur Plant, Enters North India

New Rajasthan unit boosts capacity to 24.1 MTPA and expands reach

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JSW Cement has strengthened its national presence by commencing production at its greenfield integrated cement plant in Nagaur, Rajasthan, marking its entry into the north Indian market.
With this commissioning, the company’s installed grinding capacity has increased to 24.1 MTPA, while total clinker capacity, including its joint venture operations, stands at 9.74 MTPA.
The Nagaur facility comprises a 3.30 MTPA clinkerisation unit and a 2.50 MTPA cement grinding unit, with an additional 1.00 MTPA grinding capacity currently under development. Strategically located, the plant is positioned to serve high-growth markets across Rajasthan, Haryana, Punjab and the NCR.
The project has been funded through a mix of equity and long-term debt, with Rs 800 crore allocated from IPO proceeds towards part-financing the unit.
Parth Jindal, Managing Director, JSW Cement, stated that the commissioning marks a key milestone in the company’s ambition to become a pan-India player. He added that the project was completed within 21 months and positions the company to achieve its targeted capacity of 41.85 MTPA by FY29.
Nilesh Narwekar, CEO, JSW Cement, highlighted that the expansion aligns with the company’s strategy to tap into rapidly growing northern markets driven by infrastructure development. He noted that the company remains focused on delivering high-quality, eco-friendly cement solutions while progressing towards its long-term capacity goal of 60 MTPA.
The Nagaur plant has been designed with sustainability features, including co-processing of alternative fuels and a 7 km overland belt conveyor for limestone transport to reduce road emissions. The facility will also incorporate a 16 MW Waste Heat Recovery System to improve energy efficiency and lower its carbon footprint.
JSW Cement, part of the JSW Group, operates across the building materials value chain and currently has eight plants across India, along with a clinker unit in the UAE through its joint venture.

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