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Assembling concrete mixing plant with Liebherr mobile cranes

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ESB used a brand new Liebherr LTM 1070-4.2 mobile crane for the initial assembly of the mixer and the erection of the feeder elevator.
At the end of June, ESB Kranverleih Transport und Hebetechnik GmbH, based in Mittelbiberach in Upper Swabia, assembled a Liebherr concrete mixing plant using Liebherr mobile cranes. The Betomix 2.5 RIM plant with a mixer size of 2.5 m? was assembled in a gravel plant just a few kilometres from the Liebherr concrete technology production works in Bad Schussenried.

ESB used a brand new Liebherr LTM 1070-4.2 mobile crane for the initial assembly of the mixer and the erection of the feeder elevator. Liebherr has already sold more than 1,500 of 70-tonne machines of this series. The construction machinery manufacturer continuously implements its innovations so as to keep the model up with state-of-the-art in mobile crane technology. For example, technical innovations such as VarioBase, ECOmode, new crane cabins, new one-piece steel wheel rims and the latest generation of disc brakes have been added to it very quickly.

ESB’s new LTM 1070-4.2 is also fitted with a complete remote control system. All the crane movements can be controlled from outside the crane cabin. A clear view of the assembly situation and being close to the load means greater convenience for the crane driver and a better level of safety for crane operations. Crane driver Detlef Scharnefski is very enthusiastic: ‘The remote control is brilliant. I use it for around one third of my crane work. For difficult assembly jobs, I can see everything and it makes communication with people on the site easier.’

Liebherr mobile cranes with the LICCON2 controller have a Bluetooth terminal (BTT) as standard for the remote control of set-up work, such as extending the crane supports. In addition, all mobile cranes with LICCON2 now also have the software for the remote control of all crane movements as standard. To use this, the customer only has to buy a control desk, consisting of a console with two master switches, to which the BTT is connected. This is a particularly low cost solution because the same control desk can be used for multiple cranes.

ESB has been a reliable partner in the crane sector for over 35 years. It can provide mobile cranes with lifting capacities of 30 to 200 tonnes and only uses Liebherr products.

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Concrete

Ultra Concrete Age

Prof. A. S. Khanna (Retd., IIT Bombay) on how Ultra-high performance concrete (UHPC) improves strength, durability and lifecycle performance.

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The need of present time is stronger buildings, industrial or common utility buildings, such as Malls, Railway stations, hospitals, offices, bridges etc. For this, there is need of long durable, tough and stable concrete, which could stand under normal and seismic conditions. Tough railway bridges are required for bullet trains to pass without any damage. Railway tunnels, sea-links, coastal roads, bridges and multistorey buildings, are the need of the hour. The question comes, is the normal cement called OPC is sufficient to take care of such requirements or better combination of cements and sand mixtures is required?
Introduction
A good stable building structure can be made with a good quality of cement+sand+water system. Its quality can be enhanced by keeping the density of admixture higher (varies from 30 in normal buildings to bridges etc to 80). Further enhancement in the properties of various cements admixtures is made by adding several additives which give additional strength, waterproofing, flexibility etc. These are called construction chemicals…

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Concrete

NCB Signs MoU With Cement Manufacturer To Boost Construction Skills

Partnership to deliver nationwide training and certification

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The National Council for Cement and Building Materials (NCB) has signed a memorandum of understanding with a leading cement manufacturer to strengthen skill development and capacity building in the construction sector. The agreement was formalised at NCB premises in Ballabgarh and was signed by the Director General of NCB, Dr L. P. Singh, and the head of technical services at UltraTech Cement Limited, Er Rahul Goel. The collaboration seeks to bring institutional resources and industry expertise into a structured national training effort.

The partnership will deliver structured training and certification programmes across the country aimed at enhancing the capabilities of civil engineers, ready?mix concrete (RMC) professionals, contractors, construction workers and masons. Programme curricula will cover material quality testing, concrete mix proportioning, durability assessment and sustainable construction practices to support improved construction outcomes. Emphasis is to be placed on standardised assessment and certification to raise practice levels across diverse construction roles.

Practical learning elements will include workshops, site demonstrations, technical seminars and exposure visits to plants and RMC facilities to strengthen applied skills and on?site decision making. The Director General indicated confidence that a large number of professionals and workers would be trained over the next three to five years under the initiative. The partnership is designed to complement flagship government schemes such as the Skill India Mission and to align training outputs with national infrastructure priorities.

By combining the council’s technical mandate with industry experience, the initiative aims to develop a more skilled and quality?conscious workforce capable of meeting rising demand in infrastructure and housing. NCB will continue to coordinate programme delivery and quality assurance while industry partners provide practical exposure and technical inputs. The collaboration is expected to support long?term capacity building and more sustainable construction practices nationwide.

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JSW Cement Commissions Nagaur Plant, Enters North India

New Rajasthan unit boosts capacity to 24.1 MTPA and expands reach

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JSW Cement has strengthened its national presence by commencing production at its greenfield integrated cement plant in Nagaur, Rajasthan, marking its entry into the north Indian market.
With this commissioning, the company’s installed grinding capacity has increased to 24.1 MTPA, while total clinker capacity, including its joint venture operations, stands at 9.74 MTPA.
The Nagaur facility comprises a 3.30 MTPA clinkerisation unit and a 2.50 MTPA cement grinding unit, with an additional 1.00 MTPA grinding capacity currently under development. Strategically located, the plant is positioned to serve high-growth markets across Rajasthan, Haryana, Punjab and the NCR.
The project has been funded through a mix of equity and long-term debt, with Rs 800 crore allocated from IPO proceeds towards part-financing the unit.
Parth Jindal, Managing Director, JSW Cement, stated that the commissioning marks a key milestone in the company’s ambition to become a pan-India player. He added that the project was completed within 21 months and positions the company to achieve its targeted capacity of 41.85 MTPA by FY29.
Nilesh Narwekar, CEO, JSW Cement, highlighted that the expansion aligns with the company’s strategy to tap into rapidly growing northern markets driven by infrastructure development. He noted that the company remains focused on delivering high-quality, eco-friendly cement solutions while progressing towards its long-term capacity goal of 60 MTPA.
The Nagaur plant has been designed with sustainability features, including co-processing of alternative fuels and a 7 km overland belt conveyor for limestone transport to reduce road emissions. The facility will also incorporate a 16 MW Waste Heat Recovery System to improve energy efficiency and lower its carbon footprint.
JSW Cement, part of the JSW Group, operates across the building materials value chain and currently has eight plants across India, along with a clinker unit in the UAE through its joint venture.

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