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End-to-End Solution for cement projects

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Promac is a progressive engineering company which endeavours to compete on a much wider, globlal scale, having already expanded its business from its base in Bangalore to serve markets in Africa, South Asia, Central and Latin America and the Middle East.Promac Engineering Industries Limited ( www.promacindia.com) is an ISO 9001-2008 certified company and one of the leading designers and manufacturers in the world for Cement Plants, Bulk Material Handling Systems, CHPs/AHPs for Thermal Power Plants and other process plants on EPC/ turnkey basis for almost half a century. Promac’s engineering and manufacturing works situated in Bangalore in the Southern part of India. From a modest beginning almost half a century ago in 1972, PROMAC’s works now spread over almost 1 Million Sq Feet of Work Shop area and has more than 300 strong work force majority of them are Engineers in various disciplines. The total headcount of direct and indirect involvement exceeds 1,500. Like all market leaders, PROMAC team comprises of some of the best technical and commercial brains in the industry. Promac team has highly qualified design staff professionals equipped with the state of the art softwares. The shop floor is complemented with Skilled staff for heavy machinery manufacturing and quality assurance and finishing touches in project is given by experienced staff for erection & commissioning supported by Strong project monitoring & management team.Promac covers all aspects of project and project managements ranging from basic engineering, detailed design & workshop drawings, structural design and manufacturing, electrical & instrumentation design & supply civil design including civil engineering up to erection & commissioning on a pure EPC turnkey basis.PROMAC Work shop is complemented by some of the most sophisticated machines and precision tools such as Robotic Plasma Cutting Machines, CNC Lathes, Heavy Mill Shell lathes, Spectra Analyzers etc. The Scheiss make 10500 MM Diameter Vertical Turret Lathe at PROMAC is among the largest in the country. The independent quality assurance department housed by qualified & experienced engineers prepare quality assurance plans for each individual project covering scope of inspection from raw material upto finished equipment assembly. The latest and calibrated measuring instruments along with PROMAC’s long association with all major 3rd party inspection agencies ensure world class technology. Infact PROMAC is so confident of its Quality Control Measures that it is ready to take challenges by being open for customer specific inspection modules.The backbone of PROMAC’s success has been its strong collaborations with experts & world leaders in each segment of its core business and access to the latest technology with its consortium partners as well. One such exclusive technical collaboration is with Tailheiyo Engineering Corporation (TEC), Japan, for manufacturing its ASANO Vertical Roller Mills (VRMs) for raw material and coal grinding, and RSP and DDF precalciners for the pyro-section of a cement plant. TEC is wholly-owned by Taiheiyo Cement Corporation (TCC), Japan, which was established in the 1881. TCC has one of the world’s largest research and development centres in Tokyo. Through this association, Promac has developed expertise for the design, manufacture, supply and commissioning of cement plants with capacities of up to 2 MTPA. Because of Promac’s expertise in engineering and manufacturing, which maintains the highest standards in quality, workmanship and an economical cost structure, many of the specialised technologies developed by TCC and TEC are channeled through Promac to customers in India and abroad on a project requirement basis. Besides TEC, PROMAC also has tie up with Collaboration with:

  • TECTRIX MACQUINES E EQUIPAMENTOS LTDA, Brazil to manufacture Impact Crushers.
  • FAMAK S.A. MACHINERY AND EQUIPMENT CO, POLAND, for medium & large and medium capacity Bucket Wheel Type Stacker Cum Reclaimers.
  • SPECIALISED HANDLING & ENGINEERING REPUBLIC OF SOUTH AFRICA, for Rail Wagon Tipplers & Side Arm Chargers.
  • SPECO PLANT LTD, S. KOREA, for Ship loaders, ship unloaders & circular stackers.

One of the most prestigious and talked about project in cement industry is being supplied to JK Cements, Fujairah, UAE under which, the world’s first single line rotary kiln capable of producing 1 mIllion Tonns of Grey Cement and 0.6 Million Tonns of White cement depending upon the requirements of the market. This technology is being supplied by our long time collaborators for the past 25 years, M/s Taiheiyo Engineering Corporation, Japan, a part of the more than 130 year old Taiheiyo Cement Corporation.Promac has always made a conscious effort to partner itself with the best, be it in technology or services, across the world.By virtue of its collaboration with TEC, Promac offers its customers the best process technology for the production of high-quality grey and white cement, with state-of-the-art pyroprocess engineering for cement plants. The company is very proud to claim that Promac is the only Indian company to manufacture VRMs indigenously. "TEC’s knowlwedge and Promac’s engineering and manufacturing facilities makes us a formidable entity in the international cement market," says JS Reddy, founder chairman and MD.Project successPromac has successfully exported and executed both turnkey projects and equipment supplies to many countries such as Japan, South Africa, Sudan, Nigeria, Central African Republic, Liberia, Tanzania, Bahrain, Brazil, Nepal, Bangladesh, U.A.E. and Oman besides various projects within the geographical boundaries of India.Today, due to Promac’s technical expertise, excellent human resources and enviable partnerships, the company has an order book in excess of US$240m to be executed in the next 2-3 years. Promac is well placed to exploit the many forthcoming opportunities in high growth markets such as Asia, Africa and Latin America.(Communication by the management of the company)

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Concrete

Cement Makers Reaffirm Commitment to Sustainable Growth

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World Environment Day spotlight on innovation and circularity

On World Environment Day, the Indian cement industry reiterated its commitment to supporting India’s climate ambitions through sustainable manufacturing, resource efficiency and the adoption of cleaner technologies.

The Cement Manufacturers’ Association (CMA) said the sector remains aligned with the Government of India’s Net Zero commitments and is accelerating efforts to reduce its environmental footprint while supporting the country’s infrastructure and development agenda.

Parth Jindal, President, CMA and Managing Director, JSW Cement, said the industry is increasingly adopting cleaner technologies, improving energy efficiency and expanding the use of alternative fuels and raw materials. He also highlighted the growing importance of circular economy practices, where industrial by-products and waste streams from one sector are utilised as resources in another.

“The Indian Cement Industry is aligned to the Government’s commitments on carbon mitigation and is accelerating the adoption of cleaner technologies, resource efficiency and circular economy practices while actively exploring the potential of Carbon Capture, Utilisation and Storage (CCUS) as a critical pathway for deep decarbonisation,” said Jindal.

He added that coprocessing industrial waste and by-products helps conserve natural resources, reduce disposal requirements and lower the environmental footprint across multiple sectors.

According to Jindal, sustainability is no longer limited to manufacturing processes but is increasingly influencing investment decisions, innovation strategies and long-term growth plans within the industry.

Echoing similar views, Dr Raghavpat Singhania, Vice President, CMA and Managing Director, JK Cement, said sustainable development extends beyond emissions reduction and must also focus on responsible resource utilisation and waste minimisation.

“Sustainability in the built environment cannot be measured by emissions alone. It is equally about how efficiently we use resources, how effectively we minimise waste and how responsibly we create the infrastructure that will serve future generations,” said Singhania.

He noted that the cement industry is advancing its sustainability agenda through greater resource efficiency, increased circularity, technological innovation and continuous improvements in manufacturing practices. As a key contributor to India’s infrastructure development, the sector has a critical role to play in balancing economic growth with environmental responsibility.

On the occasion of World Environment Day, industry leaders reaffirmed their commitment to supporting India’s climate goals while delivering the materials required for resilient, durable and sustainable infrastructure.

 

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Concrete

Building a Greener Future Together

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Environmental sustainability requires immediate action, not just long-term commitments and discussions. Recycling, circular economy practices, and technology-driven waste management can help industries reduce environmental impact while supporting sustainable growth.

Author: Jignesh Kundaria, Director and CEO, Fornnax Technology

World Environment Day serves as an important reminder that environmental sustainability can no longer remain confined to discussions, reports, or long-term commitments. The environmental challenges facing the world today demand immediate, measurable, and collective action. Across industries and communities, waste generation continues to outpace our ability to process it responsibly, placing increasing pressure on ecosystems, natural resources, public health, and the well-being of future generations.

One of the most significant shifts required today is a change in how society perceives waste. Rather than being viewed as a material to be discarded, waste must be recognised as a valuable resource that can contribute to both economic growth and environmental protection when managed through the right technologies and systems. This mindset forms the foundation of the circular economy model that countries across the world are increasingly adopting to reduce landfill dependence, recover valuable materials, and create more sustainable industrial ecosystems.

India has made meaningful progress in strengthening awareness around sustainability, recycling, and environmental responsibility over the past decade. Significant efforts are being made to formalise the recycling sector through improved infrastructure, technology adoption, policy implementation, and broader stakeholder participation. These developments are creating a stronger foundation for responsible waste management and resource recovery across the country.

However, achieving long-term environmental impact requires collaboration from all stakeholders. Industries, policymakers, technology providers, and communities must work together with greater accountability to strengthen recycling ecosystems, encourage responsible waste management practices, and create sustainable outcomes through consistent execution rather than temporary interventions.

As someone closely associated with the recycling industry, I firmly believe that technology will play a decisive role in addressing future environmental challenges. Advanced recycling systems have the potential to recover valuable resources, reduce pollution, minimise landfill burdens, and conserve energy, creating a more sustainable future for generations to come. This belief is deeply reflected in Fornnax’s motto, “Committed to Create a Green Future,” which embodies our commitment to building long-term environmental value through innovation and responsible action.

At the same time, technology alone cannot deliver meaningful change. Real progress requires intent, awareness, participation, and a shared sense of responsibility. Sustainable development can only be achieved when innovation is supported by collective action and a genuine commitment to environmental stewardship.

On this World Environment Day, let us move beyond conversations and take meaningful steps towards creating a cleaner, greener, and more sustainable planet. By embracing innovation, strengthening recycling ecosystems, and acting responsibly today, we can create lasting environmental impact and secure a better future for generations to come.

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Concrete

JK Lakshmi Advances LC3 Cement Expansion

Company highlights commercial production and research partnerships

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The meeting reviewed progress in limestone calcined clay cement (LC3) technology and its commercial adoption in India’s cement sector, focusing on low-carbon alternatives to conventional binders. JK Lakshmi Cement noted that limestone calcined clay cement can reduce carbon dioxide emissions by up to 40 per cent compared with conventional cement and said this reduction supports industry decarbonisation. The company highlighted that it was among the first two cement manufacturers in India to move LC3 into commercial production after the Bureau of Indian Standards approved the technology as a cement standard.

Vinita Singhania said the transition of LC3 from research to commercial production reflected collaboration between industry, academia and international institutions. Maya Tissafi acknowledged JK Lakshmi Cement’s role in advancing LC3 adoption in India and its contribution in taking the technology from laboratory trials to commercial implementation. Both representatives underlined the growing relevance of sustainable construction materials as India expands infrastructure and urban development.

The meeting explored continued collaboration with Swiss research institutions such as EPFL, EMPA and ETH Zurich alongside Indian academic partners and development organisations. JK Lakshmi Cement has been associated with the LC3 initiative since 2014 and worked with EPFL, IIT Delhi, IIT Madras, Development Alternatives and Technology and Action for Rural Advancement. The company conducted one of the earliest industrial trials of LC3 and recently announced commercial production of Green Pro LC3 cement from its Jaykaypuram plant in Rajasthan.

India remains the world’s second-largest cement producer and expansion of infrastructure, urbanisation and housing demand continue to support long-term sector growth, increasing interest in low-carbon technologies. The company reported an annual turnover of more than Rupees (Rs) 60 bn and current cement capacity of about 18 million (mn) tonnes (t) per annum, with a target of reaching 30 million (mn) tonnes (t) by 2030. Apart from grey cement, the company also makes ready-mix concrete, gypsum plaster, wall putty, primers, adhesives and fly ash blocks, and both sides concluded on the need for continued collaboration to develop sustainable construction solutions.

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