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Precision Precast Solutions Private Ltd: Casting a spell

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Concrete precast industry is in its infancy. With time and space constraint the construction industry will be looking for a quick fix solution. Concrete precast will be the panacea for the construction industry in the future. Precision Precast Solutions Private Ltd (PPS), an upcoming consultancy firm, promoted by a team of professionals, has been in the forefront of concrete precast consultancy. Offering a wide range of solutions for the concrete precast industry, PPS is marching ahead. Read on to know more about the various services offered by PPS.Precision Precast SolutionsPrivate Ltd (PPS), a Pune-based company, which commenced operations in June 2004, has a team of more than 50 well trained engineers, architects and detailers, today. PPS is promoted by professionals and offers structural design & detailing services using multiple technologies like RCC, precast concrete, structural steel, PT, etc. From 2008, to serve the clients better, PPS added services like project management & MEP consultancy to its repertoire. The company has positioned itself as an one-stop solution for all precast concrete design needs. For its excellence in its field, the company was awarded ISO 9001:2008."We aim to be pioneers in offering cutting-edge technology solutions which will help the industry achieve giant leaps in precast concrete. We see the construction Industry shaping towards a hybrid approach where no single technology is used in isolation. Structures would be a blend of precast concrete, RCC and/or steel. Offering services in all technologies is the USP of PPS", says Mangesh Hardas, Director, PPS.Precast concrete bouquetThe specialised services offered by PPS in precast consultancy include:1. Structural engineering design??Gravity & lateral load design??Design of precast pre- stressed elements like double tees, hollow core slabs, solid slabs, girders (IT, L, box, rectangular, etc), spandrels, wall panels-solid and insulated, columns??Dead man designs for wall panels??Block out analysis for wall panels??Design of connections2. Detailing of piece drawings??Double tees??Girders (IT, L, rectangular, box, etc)??Hollow core slabs??Solid slabs??Spandrels (load bearing & non-load bearing)??Wall panels (solid & insulated)??Columns??Column covers??Cornices??Bridge girders (I-girders, box girders, etc.)??Stair risers3. Detailing of erection drawings??Cover sheet??Anchor bold drawings??Framing plans??Elevations??Exterior elevations??Interior sectional elevations??Ramp wall elevations ??Shear wall elevations??Elevator wall elevations??Section details??Connection details??Stair & elevator plans, elevations & details4. Checking of piece drawings and erection drawings5. 3-D modelling6. Bill of material??Field loose material ??Embed plate quantity & drawings7. Reinforcement schedules??Reinforcement schedule for straight bars??Reinforcement schedule for standard bent bars??Reinforcement schedule for non-standard bent barsThe type of structures handled by PPS include:??Parking garages??Retail stores & warehouses??School building??Office buildings??Auto dealership jobs??Multi storey hotels??Pedestrian bridge ??Correction centre??Mixed use development projects??Multi storey apartment buildings, and BridgesThe company cater to clients across the globe. The company’s clients include – precasters from east coast to west coast of the USA and Canada, precast concrete engineering consultants from the US and developers in India.With an in-house dedicated R & D team, the company offers R & D consultancy projects about technology evaluation and assessment with respect to particular client/job. The company has presented papers at various conferences and seminars.The company works with all the big pre-casters in the US. "We are also working with well known consultants in precast concrete in the US like Dr Ned Cleland of Blue Ridge Design Inc. We are also collaborating with Dr Joe Colaco of CBM Engineers, USA on several precast design jobs in India", said Hardas.Major projectsPPS has offered their services to some of the prestigious projects such as MBA College Building, Pune; hotels in Chennai, apartments at Samalkot and 70 villas at Panchagani (Windsor Park). The company has also offered its services to many overseas clients.A booming futureWith time and space constraint, the construction industry will have to depend on precast structures to speed up construction activities. As Hardas rightly pointed out "use of cement prefab structures in India is in its infancy, but this technology promises to become very popular in the coming years". The company with years of experience in consultancy to the precast concrete industry is well placed to leverage on the opportunity, that the industry will offer in the coming years."Cement Prefab products have a very good future in India, considering the huge volume of construction needed, but off set by constraints like labour shortages and delivery pressures. Major infrastructure projects like parking structures, warehouses, residential and commercial projects can be the growth drivers" said Mangesh Hardas, director, PPS.

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Concrete

30-Day Traffic Diversion In Place For CC Road Works In Madhapur

Diversions in place from May 16 for cement concrete road works

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The Cyberabad Traffic Police issued a traffic advisory as road works begin for the laying of a cement concrete (CC) road from Jaya Shankar Statue to RRR Restaurant at Parvathnagar in Madhapur limits. The advisory indicated that traffic diversions will be in place for 30 days from May 16 to ensure the smooth flow of vehicles and to minimise congestion on the affected stretch. The measure aims to balance uninterrupted construction activity with the movement needs of commuters.

Traffic moving from Toddy Compound towards Parvathnagar village will be diverted at Parvathnagar junction towards Sunnam Cheruvu and the 100 feet road. Local motorists and public transport operators have been advised to follow the diversionary route as directed by traffic personnel on duty. Alternate routes and signage have been planned to mitigate delays and to manage peak hour congestion.

Police officials said the diversion had been planned to facilitate uninterrupted road works while maintaining traffic movement in the area. Commuters were urged to plan their travel accordingly and to cooperate with traffic staff managing the stretch. Authorities indicated that enforcement of diversions would be active and that violations could attract penalties.

The 30 day schedule is intended to allow contractors to complete the laying and curing phases with minimal interruption to vehicular flow. Residents and businesses in adjacent localities have been advised to factor the diversion into deliveries and travel plans. The traffic police promised continuous monitoring of the works and the operational diversions and emphasised that temporary inconvenience was necessary for longer term improvement of the road network. Traffic personnel will be stationed at key junctions and additional signage and temporary markings will be displayed to guide motorists and pedestrians through the revised alignments while public transport services will follow the diversion where feasible and operators have been asked to adjust timetables to minimise disruption.

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Concrete

HeidelbergCement India Receives Consent For Khandwa Grinding Unit

Consent granted by Madhya Pradesh Pollution Control Board

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HeidelbergCement India (HeidelbergCement India) has received regulatory consent to establish a cement blending and grinding unit at Village Dongaliya, Tehsil Punasa, District Khandwa in Madhya Pradesh. The consent was granted by the Madhya Pradesh Pollution Control Board under the Water (Prevention & Control of Pollution) Act, 1974 and the Air (Prevention & Control of Pollution) Act, 1981 and is dated 17 May 2026. The company disclosed the development in a filing made under Regulation 30 of the SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015.

The project plan envisages procurement of long term availability of fly ash and the allotment of land on lease for setting up the unit. The proposed facility is described as a blending and grinding installation which will process cementitious materials sourced from nearby operations and suppliers. Company filings state the measures required to secure raw material logistics and statutory compliance before commencing construction.

The addition of a grinding unit in Khandwa is intended to strengthen regional supply and improve logistical efficiency by reducing haulage distances for finished product. The unit is expected to complement existing capacities in central India and to offer flexibility in product mix through blending operations. The reliance on fly ash as a supplementary cementitious material will necessitate long term supply agreements with thermal power producers and coordination with waste utilisation policies.

The disclosure to the regulator and to the stock exchanges follows standard corporate governance practice and aims to keep investors apprised of capital expenditure initiatives. The company indicated that subsequent permits and clearances would be sought in accordance with applicable environmental and land use rules. The project is presented as part of HeidelbergCement India’s broader strategy to optimise capacity distribution and to respond to regional demand dynamics.

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Concrete

PROMECON introduces infrared-based tertiary air measurement system for cement kilns

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The new solution promisescontinuous, real-time tertiary air flow measurement in cement plant operations.

PROMECON GmbH has launched the McON IR Compact, an infrared-based measuring system designed to deliver continuous, real-time tertiary air flow measurement in cement plant operations. The system addresses the longstanding process control challenge of accurate tertiary air monitoring under extreme kiln conditions. It uses patented infrared time-of-flight measurement technology that operates without calibration or maintenance intervention.

Precise tertiary air measurement is a critical requirement for stable rotary kiln operation. The McON IR Compact is engineered to function reliably at temperatures up to 1,200°C and in the presence of abrasive clinker dust. Its vector-based digital measurement architecture ensures that readings remain unaffected by swirl, dust deposits or drift. Due to these conditions conventional measurement systems in pyroprocess environments are often compromised.

The system is fully non-intrusive and requires no K-factors, recalibration or periodic readjustment, enabling years of uninterrupted operation. This design directly supports plant availability and reduces the maintenance overhead typically associated with process instrumentation in high-temperature zones.

PROMECON has deployed the McON IR Compact at multiple cement facilities, including Warta Cement in Poland. Plant operators report that the system has aided in identifying blockages, optimising purging cycles for gas burners, and supplying accurate flow data for AI-based process optimisation programmes. The practical outcomes include more stable kiln operation, improved process control, and earlier detection of process disturbances.

On the energy side, real-time tertiary air data enables reduction in induced draft fan load and helps flatten process oscillations across the pyroprocess. This translates to lower fuel and energy consumption, fewer unplanned shutdowns, and a measurable reduction in NOx peaks. This directly reflects on the downstream cost implications for plants operating SCR or SNCR systems for emissions compliance.

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