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Precision Precast Solutions Private Ltd: Casting a spell

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Concrete precast industry is in its infancy. With time and space constraint the construction industry will be looking for a quick fix solution. Concrete precast will be the panacea for the construction industry in the future. Precision Precast Solutions Private Ltd (PPS), an upcoming consultancy firm, promoted by a team of professionals, has been in the forefront of concrete precast consultancy. Offering a wide range of solutions for the concrete precast industry, PPS is marching ahead. Read on to know more about the various services offered by PPS.Precision Precast SolutionsPrivate Ltd (PPS), a Pune-based company, which commenced operations in June 2004, has a team of more than 50 well trained engineers, architects and detailers, today. PPS is promoted by professionals and offers structural design & detailing services using multiple technologies like RCC, precast concrete, structural steel, PT, etc. From 2008, to serve the clients better, PPS added services like project management & MEP consultancy to its repertoire. The company has positioned itself as an one-stop solution for all precast concrete design needs. For its excellence in its field, the company was awarded ISO 9001:2008."We aim to be pioneers in offering cutting-edge technology solutions which will help the industry achieve giant leaps in precast concrete. We see the construction Industry shaping towards a hybrid approach where no single technology is used in isolation. Structures would be a blend of precast concrete, RCC and/or steel. Offering services in all technologies is the USP of PPS", says Mangesh Hardas, Director, PPS.Precast concrete bouquetThe specialised services offered by PPS in precast consultancy include:1. Structural engineering design??Gravity & lateral load design??Design of precast pre- stressed elements like double tees, hollow core slabs, solid slabs, girders (IT, L, box, rectangular, etc), spandrels, wall panels-solid and insulated, columns??Dead man designs for wall panels??Block out analysis for wall panels??Design of connections2. Detailing of piece drawings??Double tees??Girders (IT, L, rectangular, box, etc)??Hollow core slabs??Solid slabs??Spandrels (load bearing & non-load bearing)??Wall panels (solid & insulated)??Columns??Column covers??Cornices??Bridge girders (I-girders, box girders, etc.)??Stair risers3. Detailing of erection drawings??Cover sheet??Anchor bold drawings??Framing plans??Elevations??Exterior elevations??Interior sectional elevations??Ramp wall elevations ??Shear wall elevations??Elevator wall elevations??Section details??Connection details??Stair & elevator plans, elevations & details4. Checking of piece drawings and erection drawings5. 3-D modelling6. Bill of material??Field loose material ??Embed plate quantity & drawings7. Reinforcement schedules??Reinforcement schedule for straight bars??Reinforcement schedule for standard bent bars??Reinforcement schedule for non-standard bent barsThe type of structures handled by PPS include:??Parking garages??Retail stores & warehouses??School building??Office buildings??Auto dealership jobs??Multi storey hotels??Pedestrian bridge ??Correction centre??Mixed use development projects??Multi storey apartment buildings, and BridgesThe company cater to clients across the globe. The company’s clients include – precasters from east coast to west coast of the USA and Canada, precast concrete engineering consultants from the US and developers in India.With an in-house dedicated R & D team, the company offers R & D consultancy projects about technology evaluation and assessment with respect to particular client/job. The company has presented papers at various conferences and seminars.The company works with all the big pre-casters in the US. "We are also working with well known consultants in precast concrete in the US like Dr Ned Cleland of Blue Ridge Design Inc. We are also collaborating with Dr Joe Colaco of CBM Engineers, USA on several precast design jobs in India", said Hardas.Major projectsPPS has offered their services to some of the prestigious projects such as MBA College Building, Pune; hotels in Chennai, apartments at Samalkot and 70 villas at Panchagani (Windsor Park). The company has also offered its services to many overseas clients.A booming futureWith time and space constraint, the construction industry will have to depend on precast structures to speed up construction activities. As Hardas rightly pointed out "use of cement prefab structures in India is in its infancy, but this technology promises to become very popular in the coming years". The company with years of experience in consultancy to the precast concrete industry is well placed to leverage on the opportunity, that the industry will offer in the coming years."Cement Prefab products have a very good future in India, considering the huge volume of construction needed, but off set by constraints like labour shortages and delivery pressures. Major infrastructure projects like parking structures, warehouses, residential and commercial projects can be the growth drivers" said Mangesh Hardas, director, PPS.

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Concrete

Cement Makers Reaffirm Commitment to Sustainable Growth

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World Environment Day spotlight on innovation and circularity

On World Environment Day, the Indian cement industry reiterated its commitment to supporting India’s climate ambitions through sustainable manufacturing, resource efficiency and the adoption of cleaner technologies.

The Cement Manufacturers’ Association (CMA) said the sector remains aligned with the Government of India’s Net Zero commitments and is accelerating efforts to reduce its environmental footprint while supporting the country’s infrastructure and development agenda.

Parth Jindal, President, CMA and Managing Director, JSW Cement, said the industry is increasingly adopting cleaner technologies, improving energy efficiency and expanding the use of alternative fuels and raw materials. He also highlighted the growing importance of circular economy practices, where industrial by-products and waste streams from one sector are utilised as resources in another.

“The Indian Cement Industry is aligned to the Government’s commitments on carbon mitigation and is accelerating the adoption of cleaner technologies, resource efficiency and circular economy practices while actively exploring the potential of Carbon Capture, Utilisation and Storage (CCUS) as a critical pathway for deep decarbonisation,” said Jindal.

He added that coprocessing industrial waste and by-products helps conserve natural resources, reduce disposal requirements and lower the environmental footprint across multiple sectors.

According to Jindal, sustainability is no longer limited to manufacturing processes but is increasingly influencing investment decisions, innovation strategies and long-term growth plans within the industry.

Echoing similar views, Dr Raghavpat Singhania, Vice President, CMA and Managing Director, JK Cement, said sustainable development extends beyond emissions reduction and must also focus on responsible resource utilisation and waste minimisation.

“Sustainability in the built environment cannot be measured by emissions alone. It is equally about how efficiently we use resources, how effectively we minimise waste and how responsibly we create the infrastructure that will serve future generations,” said Singhania.

He noted that the cement industry is advancing its sustainability agenda through greater resource efficiency, increased circularity, technological innovation and continuous improvements in manufacturing practices. As a key contributor to India’s infrastructure development, the sector has a critical role to play in balancing economic growth with environmental responsibility.

On the occasion of World Environment Day, industry leaders reaffirmed their commitment to supporting India’s climate goals while delivering the materials required for resilient, durable and sustainable infrastructure.

 

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Concrete

Building a Greener Future Together

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Environmental sustainability requires immediate action, not just long-term commitments and discussions. Recycling, circular economy practices, and technology-driven waste management can help industries reduce environmental impact while supporting sustainable growth.

Author: Jignesh Kundaria, Director and CEO, Fornnax Technology

World Environment Day serves as an important reminder that environmental sustainability can no longer remain confined to discussions, reports, or long-term commitments. The environmental challenges facing the world today demand immediate, measurable, and collective action. Across industries and communities, waste generation continues to outpace our ability to process it responsibly, placing increasing pressure on ecosystems, natural resources, public health, and the well-being of future generations.

One of the most significant shifts required today is a change in how society perceives waste. Rather than being viewed as a material to be discarded, waste must be recognised as a valuable resource that can contribute to both economic growth and environmental protection when managed through the right technologies and systems. This mindset forms the foundation of the circular economy model that countries across the world are increasingly adopting to reduce landfill dependence, recover valuable materials, and create more sustainable industrial ecosystems.

India has made meaningful progress in strengthening awareness around sustainability, recycling, and environmental responsibility over the past decade. Significant efforts are being made to formalise the recycling sector through improved infrastructure, technology adoption, policy implementation, and broader stakeholder participation. These developments are creating a stronger foundation for responsible waste management and resource recovery across the country.

However, achieving long-term environmental impact requires collaboration from all stakeholders. Industries, policymakers, technology providers, and communities must work together with greater accountability to strengthen recycling ecosystems, encourage responsible waste management practices, and create sustainable outcomes through consistent execution rather than temporary interventions.

As someone closely associated with the recycling industry, I firmly believe that technology will play a decisive role in addressing future environmental challenges. Advanced recycling systems have the potential to recover valuable resources, reduce pollution, minimise landfill burdens, and conserve energy, creating a more sustainable future for generations to come. This belief is deeply reflected in Fornnax’s motto, “Committed to Create a Green Future,” which embodies our commitment to building long-term environmental value through innovation and responsible action.

At the same time, technology alone cannot deliver meaningful change. Real progress requires intent, awareness, participation, and a shared sense of responsibility. Sustainable development can only be achieved when innovation is supported by collective action and a genuine commitment to environmental stewardship.

On this World Environment Day, let us move beyond conversations and take meaningful steps towards creating a cleaner, greener, and more sustainable planet. By embracing innovation, strengthening recycling ecosystems, and acting responsibly today, we can create lasting environmental impact and secure a better future for generations to come.

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Concrete

JK Lakshmi Advances LC3 Cement Expansion

Company highlights commercial production and research partnerships

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The meeting reviewed progress in limestone calcined clay cement (LC3) technology and its commercial adoption in India’s cement sector, focusing on low-carbon alternatives to conventional binders. JK Lakshmi Cement noted that limestone calcined clay cement can reduce carbon dioxide emissions by up to 40 per cent compared with conventional cement and said this reduction supports industry decarbonisation. The company highlighted that it was among the first two cement manufacturers in India to move LC3 into commercial production after the Bureau of Indian Standards approved the technology as a cement standard.

Vinita Singhania said the transition of LC3 from research to commercial production reflected collaboration between industry, academia and international institutions. Maya Tissafi acknowledged JK Lakshmi Cement’s role in advancing LC3 adoption in India and its contribution in taking the technology from laboratory trials to commercial implementation. Both representatives underlined the growing relevance of sustainable construction materials as India expands infrastructure and urban development.

The meeting explored continued collaboration with Swiss research institutions such as EPFL, EMPA and ETH Zurich alongside Indian academic partners and development organisations. JK Lakshmi Cement has been associated with the LC3 initiative since 2014 and worked with EPFL, IIT Delhi, IIT Madras, Development Alternatives and Technology and Action for Rural Advancement. The company conducted one of the earliest industrial trials of LC3 and recently announced commercial production of Green Pro LC3 cement from its Jaykaypuram plant in Rajasthan.

India remains the world’s second-largest cement producer and expansion of infrastructure, urbanisation and housing demand continue to support long-term sector growth, increasing interest in low-carbon technologies. The company reported an annual turnover of more than Rupees (Rs) 60 bn and current cement capacity of about 18 million (mn) tonnes (t) per annum, with a target of reaching 30 million (mn) tonnes (t) by 2030. Apart from grey cement, the company also makes ready-mix concrete, gypsum plaster, wall putty, primers, adhesives and fly ash blocks, and both sides concluded on the need for continued collaboration to develop sustainable construction solutions.

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