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Precision Precast Solutions Private Ltd: Casting a spell

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Concrete precast industry is in its infancy. With time and space constraint the construction industry will be looking for a quick fix solution. Concrete precast will be the panacea for the construction industry in the future. Precision Precast Solutions Private Ltd (PPS), an upcoming consultancy firm, promoted by a team of professionals, has been in the forefront of concrete precast consultancy. Offering a wide range of solutions for the concrete precast industry, PPS is marching ahead. Read on to know more about the various services offered by PPS.Precision Precast SolutionsPrivate Ltd (PPS), a Pune-based company, which commenced operations in June 2004, has a team of more than 50 well trained engineers, architects and detailers, today. PPS is promoted by professionals and offers structural design & detailing services using multiple technologies like RCC, precast concrete, structural steel, PT, etc. From 2008, to serve the clients better, PPS added services like project management & MEP consultancy to its repertoire. The company has positioned itself as an one-stop solution for all precast concrete design needs. For its excellence in its field, the company was awarded ISO 9001:2008."We aim to be pioneers in offering cutting-edge technology solutions which will help the industry achieve giant leaps in precast concrete. We see the construction Industry shaping towards a hybrid approach where no single technology is used in isolation. Structures would be a blend of precast concrete, RCC and/or steel. Offering services in all technologies is the USP of PPS", says Mangesh Hardas, Director, PPS.Precast concrete bouquetThe specialised services offered by PPS in precast consultancy include:1. Structural engineering design??Gravity & lateral load design??Design of precast pre- stressed elements like double tees, hollow core slabs, solid slabs, girders (IT, L, box, rectangular, etc), spandrels, wall panels-solid and insulated, columns??Dead man designs for wall panels??Block out analysis for wall panels??Design of connections2. Detailing of piece drawings??Double tees??Girders (IT, L, rectangular, box, etc)??Hollow core slabs??Solid slabs??Spandrels (load bearing & non-load bearing)??Wall panels (solid & insulated)??Columns??Column covers??Cornices??Bridge girders (I-girders, box girders, etc.)??Stair risers3. Detailing of erection drawings??Cover sheet??Anchor bold drawings??Framing plans??Elevations??Exterior elevations??Interior sectional elevations??Ramp wall elevations ??Shear wall elevations??Elevator wall elevations??Section details??Connection details??Stair & elevator plans, elevations & details4. Checking of piece drawings and erection drawings5. 3-D modelling6. Bill of material??Field loose material ??Embed plate quantity & drawings7. Reinforcement schedules??Reinforcement schedule for straight bars??Reinforcement schedule for standard bent bars??Reinforcement schedule for non-standard bent barsThe type of structures handled by PPS include:??Parking garages??Retail stores & warehouses??School building??Office buildings??Auto dealership jobs??Multi storey hotels??Pedestrian bridge ??Correction centre??Mixed use development projects??Multi storey apartment buildings, and BridgesThe company cater to clients across the globe. The company’s clients include – precasters from east coast to west coast of the USA and Canada, precast concrete engineering consultants from the US and developers in India.With an in-house dedicated R & D team, the company offers R & D consultancy projects about technology evaluation and assessment with respect to particular client/job. The company has presented papers at various conferences and seminars.The company works with all the big pre-casters in the US. "We are also working with well known consultants in precast concrete in the US like Dr Ned Cleland of Blue Ridge Design Inc. We are also collaborating with Dr Joe Colaco of CBM Engineers, USA on several precast design jobs in India", said Hardas.Major projectsPPS has offered their services to some of the prestigious projects such as MBA College Building, Pune; hotels in Chennai, apartments at Samalkot and 70 villas at Panchagani (Windsor Park). The company has also offered its services to many overseas clients.A booming futureWith time and space constraint, the construction industry will have to depend on precast structures to speed up construction activities. As Hardas rightly pointed out "use of cement prefab structures in India is in its infancy, but this technology promises to become very popular in the coming years". The company with years of experience in consultancy to the precast concrete industry is well placed to leverage on the opportunity, that the industry will offer in the coming years."Cement Prefab products have a very good future in India, considering the huge volume of construction needed, but off set by constraints like labour shortages and delivery pressures. Major infrastructure projects like parking structures, warehouses, residential and commercial projects can be the growth drivers" said Mangesh Hardas, director, PPS.

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Concrete

BMC Cement Concretisation Cuts Pothole Repairs By 70 Per Cent

Project worth Rs 170 billion (Rs 170 bn) aims to concretise 1,900 km by 2027

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The Brihanmumbai Municipal Corporation’s cement concretisation project, valued at Rs 170 billion (Rs 170 bn), has reduced expenditure on pothole repairs by 70 per cent over three years. Spending on repairs fell from Rs 2.02 billion in 2023–24 to Rs 1.56 billion in 2024–25 and then to Rs 890 million (Rs 890 mn) in 2025–26. The current tender is expected to be about Rs 440 million, representing a further 50 per cent reduction.

The project is being executed in two phases, with Phase I covering 307 km from October 2023 and Phase II covering 370 km from October 2024. The Indian Institute of Technology is auditing Phase II and will now also audit Phase I to ensure quality and accountability. Mumbai’s total road network spans approximately 2,050 km, of which about 1,200 km had been converted to cement concrete before 2022.

Since 2022 an additional 677 km were taken up for concretisation and nearly 71 per cent of that work, amounting to 481 km, has been completed. Municipal officials indicated that 10–15 per cent of the remaining work is expected to be completed by May 2026 and another 10 per cent by December 2026. The entire programme is scheduled for completion by May 2027, by which time nearly 1,900 km of Mumbai’s roads are expected to be fully concretised.

The administration has also developed a real time dashboard that displays detailed information about contracts, contractors and progress and citizens can access the latest updates online. The dashboard includes contact details for the civic officials and contractors responsible for particular roads to enhance transparency and accountability. The commissioner directed that ongoing works be completed by 31 May ahead of the monsoon to safeguard completion targets and minimise disruption.

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Concrete

Shree Cement Approves Rs 1,800 Crore Meghalaya Plant

Integrated unit to be completed by quarter ending March 2028

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Shree Cement has approved the establishment of an integrated cement plant in Meghalaya, signalling a targeted capacity expansion to serve regional demand. The board cleared a unit at Village Daistong in East Jaintia Hills District with a clinker capacity of zero point nine five million tonnes per annum (mn t) and a cement capacity of zero point nine nine million tonnes per annum (mn t). The project was approved on April four, 2026 and is designed as a new addition to the company’s production network where it currently has no existing plant.

The company has earmarked an estimated investment of Rs 1,800 crore (Rs 18 billion (bn)) for the project, which will be financed through a mix of internal accruals and debt. Management has indicated a balanced financing strategy to preserve cash flows while supporting long-term growth and operational investment. The financing approach is intended to avoid over reliance on external borrowing and to maintain financial discipline during the build out.

The plant is expected to improve logistics efficiency and compress distribution distances to emerging demand centres in the north-east, potentially lowering transportation costs and lead times. By locating production closer to demand the company aims to strengthen market access and respond more effectively to regional construction activity. The project forms part of a broader strategy to diversify the production base across geographies and reduce concentration risk.

Execution is planned over a multi-year window with completion targeted by the quarter ending March 2028 and the company will proceed with construction and requisite regulatory clearances. The integrated design is intended to enhance operational control and production efficiency once operational. The decision follows a regulatory filing dated April four, 2026 and the disclosed details have not been independently verified.

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WCA Welcomes SiloConnect as associate corporate member

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The World Cement Association (WCA) has announced SiloConnect as its newest associate corporate member, expanding its network of technology providers supporting digitalisation in the cement industry. SiloConnect offers smart sensor technology that provides real-time visibility of cement inventory levels at customer silos, enabling producers to monitor stock remotely and plan deliveries more efficiently. The solution helps companies move from reactive to proactive logistics, improving delivery planning, operational efficiency and safety by reducing manual inspections. The technology is already used by major cement producers such as Holcim, Cemex and Heidelberg Materials and is deployed across more than 30 countries worldwide.

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