Connect with us

Process

Improved productivity, impressive performance

Published

on

Shares

The new Hydraulic Roller Press offered by FLSmidth is a perfect solution for high performance at optimal cost.
FLSmidth?s new Hydraulic Roller Press (HRP) concept together with TRIBOMAX?- the unique wear protection solution, has gained increased momentum recently, as it has been designed to eliminate the complexity in installation and maintenance. A solution that offers high performance at optimal cost is the need of the hour in the industry. FLSmidth?s new HRP concept has proven to overcome few of the critical challenges faced by the cement plants, today. As the improved HRP system comes with an efficient design and other noticeable improvements in terms of performance, reliability, operations and maintenance, it has demonstrated global level of success in a short span of time.

FLSmidth?s Hydraulic Roller Press is highly suitable for both new installations and upgrades. TRIBOMAX?ear surface is unique and extremely tough with a long lifecycle, requiring no repair. TRIBOMAX?wear surface guarantees a wear life of minimum 25,000 hours upto 40,000 hours for clinker grinding.

Within a short span, both products have caught the attention of Greenfield, Brownfield and Upgrade projects worldwide.

We have a strong reference of total 105 HRP systems sold worldwide ever since its inception and our first sale in 1986.

We would like to share a few updates on our current Hydraulic Roller Press and TRIBOMAX? wear surface references with you here. Lehigh Southwest Cement Company (Heidelberg group), California orders HRP with TRIBOMAX? wear surface.

Lehigh Southwest Cement Company (Heidelberg Group) ordered an HRP pre-grinding system including TRIBOMAX? wear surface to upgrade their existing Cement mill system capacity at their plant in California, USA.

FLSmidth?s scope of supply includes system engineering, a new clinker bin, roller press HRP-C 1.25 with its auxiliaries, weigh feeder, set of belt conveyors, nuisance filters, bucket elevators and new electrical room for this circuit on an EPC basis.

HRP grinding system for Khyber Cement, India
At 1900 meters above the sea level, FLSmidth has achieved its Performance Guarantee for the upgrade of the cement grinding system with HRP in pre-grinding mode in Khyber Cements, Kashmir ? India.

The system started performing noticeably well above the guaranteed performance within a week of commissioning the project on 29th January 2016. The upgraded system delivers 36% higher production and consumes 15% less power. It is one of the fastest upgrade projects to stabilize the system and establish the performance.

HRP grinding system for Asian Concretes & Cements, India
Asian Fine Cements Private Limited, a group company of Asian Concretes & Cements Private Limited (a joint venture company with equity participation with ACC Limited, a Lafarge Holcim group) has ordered an HRP grinding system.

Asian Concretes & Cements has ordered a new semi-finish clinker grinding HRP system with a top-fed ROKS-H separator and the latest C-RPGS static separator. The C-RPGS static separator reduces the height of the building, strengthening the product value and customer benefits. The system is designed to produce 190 TPH (PPC) at 3800 Blaine.

HRP grinding system for Kanodia Cement, India
Kanodia Cement has placed an order for HRP system for their clinker grinding plant located in Bihar, India. Impressed with the new HRP system?s concept, Kanodia Cement chose it for increasing capacity and reduction of energy consumption. The HRP system will help fulfil the customer?s requirement of 170 TPH (PPC) at 3600 Blaine and includes engineering for the complete system and supply of HRP, Top fed ROKS-H Dynamic Separator, C-RPGS Static separator and a few auxiliary equipment. Commissioning is scheduled in fourth quarter of 2016.

Another order for TRIBOMAX? wear surface in India
One of the leading cement manufacturers of India has placed an order with FLSmidth for TRIBOMAX? wear solution for their roller press. The order includes engineering and supply of the TRIBOMAX? surface sleeve over the existing roller as a shrink fit solution.

2 TRIBOMAX? wear solutions for a cement manufacturer in Thailand Two TRIBOMAX? wear solutions have been supplied by FLSmidth to one of the leading cement manufacturers of Thailand for their two roller presses, out of which one is a Fuller (now FLSmidth) roller press.

Authored by Avanish Karrahe, Global Product Line Manager – Roller Press, FLSmidth Private Limited, India

Continue Reading
Click to comment

Leave a Reply

Your email address will not be published. Required fields are marked *

Process

Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

Published

on

By

Shares

Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

Continue Reading

Process

Wonder Cement shows journey of cement with new campaign

Published

on

By

Shares

The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

Continue Reading

Process

In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

Published

on

By

Shares

Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

Continue Reading

Trending News

SUBSCRIBE TO THE NEWSLETTER

 

Don't miss out on valuable insights and opportunities to connect with like minded professionals.

 


    This will close in 0 seconds

    This will close in 0 seconds