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Efficiency Meets Intelligence

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Mathias Dülfer, Chairman of the Executive Board, and Dnyanesh Wanjale, Managing Director, Gebr. Pfeiffer India, make the case that the future of cement grinding lies in the deep integration of energy efficiency, material flexibility and AI-driven process optimisation.

How are changing market expectations influencing the demand for advanced grinding solutions
in the cement industry?

Mathias Dülfer, Chairman of the Executive Board: In our view, changing market expectations are driven by three key factors: efficiency, sustainability and digitalisation.
Our customers are investing in sustainable solutions that reduce CO2 emissions through the use of SCMs, while achieving maximum efficiency in terms of energy and operating costs. Digitalisation and the use of artificial intelligence support this by optimising processes, maximising availability and enabling the best possible plant operation.
In short, demand is shifting towards grinding technology solutions that integrate these three dimensions in a future-proof manner.
At Gebr. Pfeiffer, efficiency, sustainability and digitalisation have long been the focus, driving all development activities. In recent years, we have incorporated a multitude of innovations into our machine and plant technology, offering our customers measurable benefits.

What key trends are currently shaping investment decisions among cement manufacturers in India and globally?
Dnyanesh Wanjale, Managing Director: Investment decisions among cement manufacturers today are increasingly guided by a strong focus on efficiency, digital transformation, and sustainability. Rising energy and fuel costs are compelling producers to prioritise energy-efficient technologies. Advanced grinding systems, such as high-efficiency Pfeiffer MVR mills, play a crucial role in reducing specific power consumption (kWh/ton), lowering operating costs, and improving overall profitability.
At the same time, digital adoption has emerged as a major trend. Cement producers are embracing automation, advanced process control, and data-driven optimisation to enhance operational efficiency. Digital solutions like Pfeiffer GPpro AI and GPcms not only improve productivity and ensure consistent product quality but also minimise downtime, thereby strengthening plant performance and margins.
Sustainability is another critical driver shaping investments. With increasing regulatory pressures and growing environmental, social, and governance (ESG) commitments, manufacturers are actively investing in technologies that reduce carbon emissions and improve resource efficiency. This includes focusing on lowering the clinker factor, increasing the use of alternative raw materials, and implementing more energy-efficient processes, all of which support the transition toward low-carbon cement production. Our MVR vertical roller mill is the preferred choice for our customer in this regard.

How is Gebr. Pfeiffer positioning itself to support the industry’s transition towards energy-efficient and low-carbon production?
Dülfer: As mentioned earlier, efficiency, sustainability and digitalisation are the key drivers, with efficiency and sustainability being central to the current transformation in the industry and digitalisation being more of an enabler.
At Gebr. Pfeiffer, we focus on supporting our customers significantly reduce their carbon footprint through SCM-based cements and lower clinker content. Our grinding plants are designed to process a wide range of materials, such as slag, fly ash, clay and limestone, with high flexibility and to the required degree of fineness.
At the same time, sustainability is closely linked to energy efficiency. We have made significant advances in our mills to minimise energy consumption while ensuring high throughput and maximum reliability. Reducing pressure loss and increasing power density were key to achieving this.
A third key driver is digitalisation. By utilising advanced data analytics, we enable our customers to operate their systems with full transparency and cost-effectiveness. Our comprehensive condition monitoring concept goes far beyond simply gearbox monitoring to ensure maximum uptime and enable predictive maintenance. We optimise throughput and specific energy consumption through the use of our artificial intelligence.
Essentially, we take a holistic approach. Combining energy efficiency, maximum throughput, material flexibility and intelligent process optimisation helps our customers balance environmental responsibility with economic performance.

What factors are driving the growing adoption of vertical roller mill technology in modern cement plants?
Dülfer: The growing adoption of vertical roller mills is mainly driven by four factors:
First, energy efficiency, as VRMs significantly reduce power consumption and operating costs.
Second, sustainability, since they enable
lower CO2 emissions and the increased use of blended cements.
Third, process flexibility, allowing efficient handling of diverse and moist raw materials in a single system.
And finally, total cost of ownership, where long-term savings in energy, maintenance, and footprint outweigh initial investment considerations.
In short, VRMs, in particular our MVR, combine economic efficiency with sustainability and operational flexibility—key requirements for modern cement production.

How important are digitalisation and service-driven solutions in strengthening customer relationships today?
Wanjale: Digitalisation and service-driven solutions have become essential in building and sustaining strong customer relationships. They are no longer just value additions but key differentiators in today’s competitive landscape. By leveraging digital tools and advanced analytics, companies can deliver measurable performance improvements—for example, through our AI-driven optimisation solution GPpro AI, that enhances throughput and reduces energy consumption, by 5 per cent, even in already optimised systems.
Beyond performance gains, digitalisation enables proactive support through our real-time monitoring and predictive maintenance
solution GPcms, which significantly improves reliability and uptime. It also brings greater transparency, offering customers clear insights into plant performance and helping them make informed decisions.
Importantly, this shift fosters a lifecycle partnership approach, where the relationship extends beyond equipment supply to long-term value creation. By turning data into actionable insights, companies can build trust and develop enduring partnerships with their customers.

How do you see the Indian cement market evolving in terms of capacity expansion, technology adoption, and sustainability priorities?
Wanjale: The Indian cement market is rapidly evolving into one of the most dynamic and forward-looking markets globally. It is not only expanding in scale but also transforming in terms of efficiency, innovation, and sustainability.
One of the key developments is the growing shift towards calcined clay-based cements, such as LC3, and other blended products. This reflects a clear industry effort to reduce clinker dependency, which in turn is driving demand for advanced grinding technologies, like Pfeiffer MVR mills, capable of handling a wider range of materials, shifting from one cement product type to another cement product type within few minutes and produce cement with higher fineness requirements.
Sustainability continues to be at the forefront of this transformation. With heightened ESG commitments and stricter regulatory frameworks, the industry is prioritising the reduction of
carbon intensity, improved energy efficiency, and greater utilisation of alternative materials. Investments are increasingly aligned with long-term decarbonisation strategies and resource optimisation, positioning India as a leader in sustainable cement production.

(Communication by the management of the company)

Concrete

Cement Prices Likely to Rise Rs. 10-15 per Bag from Mid-October

Input costs and steady demand may drive cement price increases

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Cement manufacturers in India are likely to raise prices by Rs. 10-15 per bag from mid-October, as they seek to offset persistent increases in power and fuel costs. Emkay Research said its channel checks indicated a high probability of an increase from October 12, supported by the start of the busy construction season and favourable demand-supply conditions.

The sector had implemented similar rate adjustments of Rs. 10-15 per bag during the first quarter, but the increases were insufficient to cover higher operating costs. Prices also softened during July and August because of the monsoon, widening the gap between realisations and input expenses. Delayed plant expansion programmes have pushed clinker utilisation rates towards 79 per cent by FY28, helping to balance market fundamentals.

Emkay Research said steady volume offtake was supporting cement consumption, with non-trade demand driving activity across regional markets. Industry volumes are expected to grow by 7-8 per cent year on year during the first half of FY27, while demand momentum is projected to remain firm over the following 18 months. The outlook includes the busy construction season in the second half of FY27 and infrastructure activity linked to general elections in the first half of calendar year 2029.

The brokerage expects overall cement demand to record a compound annual growth rate of about 7 per cent between FY26 and FY28. However, elevated operating expenses are likely to continue weighing on profitability. Input costs have risen by Rs. 300-400 per t over the past six to seven months, with the full impact expected to become visible in second-quarter earnings and remain persistent through the second half of FY27.

Spot prices for petcoke and imported coal are approximately 20 per cent and 16 per cent above their second-quarter averages, at USD 175 per t and USD 150 per t, respectively. Packing costs have also increased, with polypropylene granule prices rising above Rs. 135 per kg. Emkay Research estimated that second-quarter earnings could decline by Rs. 200-250 per t sequentially because of higher fuel bills and negative operating leverage, and said the sector requires sustained price increases of about Rs. 10 per bag to offset cost inflation.

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Concrete

Nuvoco Marks 10 Years, Targets 35 MMTPA Capacity by FY28

Nuvoco celebrates a decade of growth, targeting 35 MMTPA cement capacity by FY28.

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Nuvoco Vistas Corporation Limited is celebrating a decade of operations under the theme ‘Dus Saal Bemisaal’, highlighting its expansion in India’s building materials sector. The company has grown from a single cement manufacturing facility into a diversified organisation operating across cement, ready-mix concrete (RMC) and modern building materials.
The company’s journey began in 2014 when its parent, Nirma Group, commissioned a 2 million metric tonnes per annum (MMTPA) greenfield cement plant at Nimbol, Rajasthan. A major milestone followed in October 2016 with the acquisition of Lafarge India, significantly expanding its manufacturing footprint.
Nuvoco strengthened its market presence through the acquisition of Emami Cement, now NU Vista Limited, in 2020, followed by its public listing in 2021. In April 2025, the company added Vadraj Cement to its portfolio, strengthening its presence in western India.
Nuvoco has an operating cement capacity of 27 MMTPA and 14 manufacturing units, including the Kutch and Sachana facilities in Gujarat, which are in advanced stages of completion. It also operates 58 ready-mix concrete plants across India and offers a range of modern building materials.
The company aims to increase its cement capacity to 35 MMTPA by FY2027-28, representing approximately 15-fold growth over the decade.
Reflecting on the milestone, Hiren Patel, Chairman, Nuvoco Vistas Corporation Limited, said, “From our beginnings at Nimbol to the organisation we are today, every milestone has added a new chapter to Nuvoco’s journey and strengthened our belief in building for the long term.”
The company continues to focus on capacity expansion, operational efficiency, innovation and sustainability while strengthening its position in India’s construction materials market.

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Concrete

J&K Government Notifies City Gas Distribution Policy

Policy targets PNG and CNG expansion across all 20 districts

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Jammu and Kashmir government has notified the City Gas Distribution (CGD) Policy, 2026, following its approval by the Council of Ministers headed by Chief Minister Omar Abdullah. The policy sets out a phased framework for expanding Piped Natural Gas (PNG) and Compressed Natural Gas (CNG) access for households, businesses, industries and the transport sector across the Union Territory.

CGD networks will be expanded in phases across all 20 districts, with the aim of bringing reliable natural gas closer to consumers and supporting a gradual shift from conventional fuels. The government said the policy is designed to improve energy access while creating an investor-friendly and time-bound environment for gas distribution projects.

The policy provides for single-window and time-bound clearances, streamlined procedures for setting up CNG stations and standardised norms for the Right of Way. These measures are intended to reduce procedural delays, simplify project implementation and facilitate investment in natural gas infrastructure.

It also prioritises gas connectivity for major industrial estates, including those in Kathua, Samba and Pulwama. Improved access to natural gas is expected to support industrial activity, enhance energy efficiency and help businesses manage fuel costs, while strengthening their competitiveness and encouraging investment in the clean-energy sector.

The policy is also expected to create opportunities for local employment, apprenticeships and skill development in the construction, operation and maintenance of gas distribution networks and related services. Abdullah described the measure as an important step towards cleaner growth, sustainable development and a modern energy ecosystem in Jammu and Kashmir, saying it would expand reliable energy access and support industry and investment.

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