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Efficiency Meets Intelligence

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Mathias Dülfer, Chairman of the Executive Board, and Dnyanesh Wanjale, Managing Director, Gebr. Pfeiffer India, make the case that the future of cement grinding lies in the deep integration of energy efficiency, material flexibility and AI-driven process optimisation.

How are changing market expectations influencing the demand for advanced grinding solutions
in the cement industry?

Mathias Dülfer, Chairman of the Executive Board: In our view, changing market expectations are driven by three key factors: efficiency, sustainability and digitalisation.
Our customers are investing in sustainable solutions that reduce CO2 emissions through the use of SCMs, while achieving maximum efficiency in terms of energy and operating costs. Digitalisation and the use of artificial intelligence support this by optimising processes, maximising availability and enabling the best possible plant operation.
In short, demand is shifting towards grinding technology solutions that integrate these three dimensions in a future-proof manner.
At Gebr. Pfeiffer, efficiency, sustainability and digitalisation have long been the focus, driving all development activities. In recent years, we have incorporated a multitude of innovations into our machine and plant technology, offering our customers measurable benefits.

What key trends are currently shaping investment decisions among cement manufacturers in India and globally?
Dnyanesh Wanjale, Managing Director: Investment decisions among cement manufacturers today are increasingly guided by a strong focus on efficiency, digital transformation, and sustainability. Rising energy and fuel costs are compelling producers to prioritise energy-efficient technologies. Advanced grinding systems, such as high-efficiency Pfeiffer MVR mills, play a crucial role in reducing specific power consumption (kWh/ton), lowering operating costs, and improving overall profitability.
At the same time, digital adoption has emerged as a major trend. Cement producers are embracing automation, advanced process control, and data-driven optimisation to enhance operational efficiency. Digital solutions like Pfeiffer GPpro AI and GPcms not only improve productivity and ensure consistent product quality but also minimise downtime, thereby strengthening plant performance and margins.
Sustainability is another critical driver shaping investments. With increasing regulatory pressures and growing environmental, social, and governance (ESG) commitments, manufacturers are actively investing in technologies that reduce carbon emissions and improve resource efficiency. This includes focusing on lowering the clinker factor, increasing the use of alternative raw materials, and implementing more energy-efficient processes, all of which support the transition toward low-carbon cement production. Our MVR vertical roller mill is the preferred choice for our customer in this regard.

How is Gebr. Pfeiffer positioning itself to support the industry’s transition towards energy-efficient and low-carbon production?
Dülfer: As mentioned earlier, efficiency, sustainability and digitalisation are the key drivers, with efficiency and sustainability being central to the current transformation in the industry and digitalisation being more of an enabler.
At Gebr. Pfeiffer, we focus on supporting our customers significantly reduce their carbon footprint through SCM-based cements and lower clinker content. Our grinding plants are designed to process a wide range of materials, such as slag, fly ash, clay and limestone, with high flexibility and to the required degree of fineness.
At the same time, sustainability is closely linked to energy efficiency. We have made significant advances in our mills to minimise energy consumption while ensuring high throughput and maximum reliability. Reducing pressure loss and increasing power density were key to achieving this.
A third key driver is digitalisation. By utilising advanced data analytics, we enable our customers to operate their systems with full transparency and cost-effectiveness. Our comprehensive condition monitoring concept goes far beyond simply gearbox monitoring to ensure maximum uptime and enable predictive maintenance. We optimise throughput and specific energy consumption through the use of our artificial intelligence.
Essentially, we take a holistic approach. Combining energy efficiency, maximum throughput, material flexibility and intelligent process optimisation helps our customers balance environmental responsibility with economic performance.

What factors are driving the growing adoption of vertical roller mill technology in modern cement plants?
Dülfer: The growing adoption of vertical roller mills is mainly driven by four factors:
First, energy efficiency, as VRMs significantly reduce power consumption and operating costs.
Second, sustainability, since they enable
lower CO2 emissions and the increased use of blended cements.
Third, process flexibility, allowing efficient handling of diverse and moist raw materials in a single system.
And finally, total cost of ownership, where long-term savings in energy, maintenance, and footprint outweigh initial investment considerations.
In short, VRMs, in particular our MVR, combine economic efficiency with sustainability and operational flexibility—key requirements for modern cement production.

How important are digitalisation and service-driven solutions in strengthening customer relationships today?
Wanjale: Digitalisation and service-driven solutions have become essential in building and sustaining strong customer relationships. They are no longer just value additions but key differentiators in today’s competitive landscape. By leveraging digital tools and advanced analytics, companies can deliver measurable performance improvements—for example, through our AI-driven optimisation solution GPpro AI, that enhances throughput and reduces energy consumption, by 5 per cent, even in already optimised systems.
Beyond performance gains, digitalisation enables proactive support through our real-time monitoring and predictive maintenance
solution GPcms, which significantly improves reliability and uptime. It also brings greater transparency, offering customers clear insights into plant performance and helping them make informed decisions.
Importantly, this shift fosters a lifecycle partnership approach, where the relationship extends beyond equipment supply to long-term value creation. By turning data into actionable insights, companies can build trust and develop enduring partnerships with their customers.

How do you see the Indian cement market evolving in terms of capacity expansion, technology adoption, and sustainability priorities?
Wanjale: The Indian cement market is rapidly evolving into one of the most dynamic and forward-looking markets globally. It is not only expanding in scale but also transforming in terms of efficiency, innovation, and sustainability.
One of the key developments is the growing shift towards calcined clay-based cements, such as LC3, and other blended products. This reflects a clear industry effort to reduce clinker dependency, which in turn is driving demand for advanced grinding technologies, like Pfeiffer MVR mills, capable of handling a wider range of materials, shifting from one cement product type to another cement product type within few minutes and produce cement with higher fineness requirements.
Sustainability continues to be at the forefront of this transformation. With heightened ESG commitments and stricter regulatory frameworks, the industry is prioritising the reduction of
carbon intensity, improved energy efficiency, and greater utilisation of alternative materials. Investments are increasingly aligned with long-term decarbonisation strategies and resource optimisation, positioning India as a leader in sustainable cement production.

(Communication by the management of the company)

Concrete

Dhanekula Institute Signs MoU with Adani Cement

Agreement to expand internships, industrial visits and practical learning

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The Department of Civil Engineering at Dhanekula Institute of Engineering & Technology, Ganguru, organised an industrial interaction programme under the Adani FutureX Programme on Thursday. The programme focused on strengthening engagement between the institute and the cement industry while giving students greater exposure to professional practices.

Yedukondalu, technical head for Andhra Pradesh and Telangana at Adani Cement, delivered a technical lecture on concrete as a man-made material. The session covered the importance of concrete in construction, its properties and applications, and its significance in modern infrastructure development.

The lecture also addressed the role of quality cement and suitable concrete technology in supporting durable and sustainable construction. The discussion connected classroom learning with the technical considerations involved in infrastructure projects and construction practices.

A key part of the programme was the signing of a memorandum of understanding (MoU) between the Department of Civil Engineering and Adani Cement under the Adani FutureX Partnership Agreement. The agreement is intended to strengthen industry-academia collaboration through opportunities for student internships and industrial visits.

The initiative is expected to provide students with practical exposure, improve their understanding of industrial practices and help bridge the gap between theoretical knowledge and real-world applications. Dhanekula Institute Chairman Dhanekula Ravindranath Tagore, Secretary Dhanekula Venkata Bhavani Prasad and Director DKRK Ravi Prasad supported the initiative, with the institute leadership highlighting the importance of industry-institution interaction in enhancing students’ technical employability.

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Concrete

JK Lakshmi Cement Begins Rs. 110 bn Assam Plant Project

Project Kamakshi will produce 2.5 mn t of cement annually by FY2029.

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JK Lakshmi Cement has laid the foundation stone for Project Kamakshi, its first integrated cement manufacturing facility in Assam, marking the company’s entry into Northeast India. The groundbreaking ceremony took place at Umrangso village in Dima Hasao district in the presence of Assam Chief Minister Himanta Biswa Sarma.

The project involves an investment of Rs. 110 bn, including the mining lease. It will have annual cement production capacity of 2.5 mn t and a 1 mn t clinkerisation unit, with completion scheduled for FY2029.

The facility is expected to create more than 2,000 jobs and will primarily serve the growing Northeast market. It will also include dedicated railway sidings for transporting raw materials and finished cement, supporting supply chain reliability and regional distribution.

Chairperson and Managing Director Vinita Singhania said the project represented the beginning of a long-term relationship with Assam and the wider Northeast. She said the plant would help provide locally produced cement, employment and dependable supplies as the region’s infrastructure development accelerated, while enabling the company to grow alongside the communities it serves.

The investment supports JK Lakshmi Cement’s strategy of expanding into high-growth markets beyond its established presence in Northern, Western and Eastern India. The company expects the project to contribute to regional economic development and infrastructure growth while pursuing its long-term objective of achieving net-zero emissions by 2047.

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Concrete

Kshatriya Engineering College Signs MoU with Adani Cement

Agreement to provide students with industrial exposure and training

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The civil engineering department of Kshatriya Engineering College in Nizamabad has signed a memorandum of understanding (MoU) with Adani Cement to provide students with industry-oriented training and practical exposure. The agreement is intended to connect classroom learning with workplace requirements in the construction sector.

Under the partnership, students will receive opportunities to take part in industrial visits and internships. The arrangement will also include guest lectures by industry experts and guidance on live projects, allowing students to gain first-hand understanding of industry practices and emerging construction technologies.

College secretary and correspondent Aljapur Devender said the initiative was designed to bridge the gap between academic instruction and industry expectations. He said the collaboration would help students develop practical skills and improve their employment prospects after completing their studies.

Principal Dr Katakam Srinivas said exposure to industrial practices was important for civil engineering students and would complement their academic learning. He said the MoU would support the development of their technical knowledge and confidence through greater familiarity with professional work environments.

Administrative officer B. Narender said the collaboration would familiarise students with modern construction technologies, quality standards and project management practices. Civil engineering department head N. Deepika said the agreement would help students understand recent developments in the construction sector and prepare for professional careers. The college said the partnership would give learners a broader view of the processes and standards followed in the industry, while helping them relate their academic studies to practical project requirements.

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