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A Green Drive

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With electric vehicles (EVs) leading the green revolution, providing a cleaner and more sustainable transportation option, the supply chain of cement is getting redefined. Raman Bhatia, Founder and Managing Director, Servotech Power Systems, talks about the inherent challenges in this transformation.

India is currently witnessing a revolution in its transportation landscape, propelled by a unified commitment to combat climate change and decrease our reliance on fossil fuels. EVs are at the forefront of this revolution, offering a cleaner, more sustainable mode of transportation. The paradigm shift from internal combustion engine (ICE)-driven vehicles to EVs calls for smart and sustainable charging infrastructure development. Uncoordinated charging may result in serious consequences such as voltage stability, power losses, degradation of reliability indices and an increase in the peak load. At the same time, ensuring energy sustainability, the development of the renewable-based charging infrastructure, and an increase in the share of renewables in the national energy mix are given priority. Hence, planning smart and sustainable EV charging infrastructure and coordinating charging activities have emerged as prime concerns worldwide.

Sustainable EV Charging Infrastructure
Sustainable charging refers to the use of clean energy to power EV charging stations. Sustainable charging solutions deliver environmental benefits where EV owners can charge their vehicles without negatively affecting the environment. Apart from this, sustainable charging solutions also enable EV owners to charge their vehicles at low-cost rates, incentivising the adoption of electric vehicles over conventional vehicles. One such sustainable charging solution is solar-powered EV charging carport, which has managed to redefine the landscape of EV charging infrastructure with its innovative approach.
Solar carports are covered parking areas whose roof is made from PV panels and can be installed residentially and commercially. Positioned at the intersection of renewable energy and parking infrastructure, solar carports are harnessing the sun’s power to revolutionise electricity generation while simultaneously providing essential shade and shelter for parked vehicles. The electricity generated by the solar carports can be used to charge EVs or sent back to the grid.
Using solar energy to charge EVs amplifies the environmental impact of driving an EV. Rather than using electricity from the grid, which could be sourced from fossil fuels or a mix of clean and dirty sources, the EV is charged from clean, renewable energy. The amount of electricity generated by a solar carport depends on the size of the carport, the number of solar panels it has installed, as well as environmental factors, such as the number of daylight hours and the intensity of the light. However, on average, a solar carport can generate enough energy to charge several EVs per day and space using Level 2 chargers.

Advantages of Solar Carport Charging Stations
Solar Carport EV charging stations, with their multifaceted advantages, are revolutionising the electric vehicle charging landscape. They harness solar power for eco-friendly charging, reducing environmental impact. These structures also protect EVs from harsh weather, enhancing longevity. In urban areas, they optimise land use, offering both shelter and renewable energy. The integration of carport charging stations with the grid, with bi-directional energy flow capabilities, enhances grid stability and supports renewable energy integration. These stations, by generating their electricity, can potentially offer cost savings, making EV adoption more appealing. With scalability, carport charging stations are adaptable for individual homes or large-scale charging networks, offering a versatile and efficient solution for diverse environments.

Solar Carport Market
The solar carport market is witnessing significant growth due to the surging popularity of solar energy. The increased awareness of solar power as a renewable and free resource with diverse applications is driving the adoption of solar carports. These structures offer practical benefits, including the transformation of unproductive spaces into sustainable investments. Solar carports in off-grid areas, especially those with EV charging, significantly boost market growth by providing an environmentally responsible solution for sustaining EV charging infrastructure. Solar carports offer a dual benefit by reducing energy bills and carbon footprints and as energy costs continue to rise, businesses and individuals are adopting sustainable energy solutions. Various governments worldwide are providing incentives, tax credits, and rebates for solar power systems, including solar carports. These financial incentives enhance the attractiveness and accessibility of such projects. Advancements in solar technology, energy storage solutions, and smart grid systems have improved the efficiency and reliability of solar carport installations, further accelerating their adoption. Solar carport manufacturers and installers continually innovate, offering customisable solutions to meet the unique needs of clients, making them more appealing to businesses and individuals. Advances in materials and technology have made solar carports more cost-effective and efficient, thanks to lightweight and durable materials. These materials contribute to affordability and sustainability.
To enhance the reliability of renewable energy supply, some solar carport systems integrate energy storage solutions like batteries. These batteries store excess energy generated during the day for use at night or on cloudy days. Solar carports equipped with energy storage enhance grid resilience by providing backup power during grid outages, making them particularly attractive for regions prone to blackouts. Solar carports’ versatility allows them to be applied in various sectors, including commercial, residential, industrial, and public infrastructure, expanding their market potential.

Multi-Faceted Role of Solar Carports
The cement industry plays a significant role in infrastructure development worldwide. However, like any industrial sector, it faces the pressing challenges of sustainability and operational efficiency. As industries increasingly explore eco-friendly and cost-effective solutions, carports have emerged as a valuable addition to the cement manufacturing process since they offer multifaceted benefits to the cement industry. One of the most prominent and innovative applications of carports in the cement industry is turning them into solar power stations.


The clean solar energy generated from these power stations can be integrated into the cement production process, significantly reducing electricity costs and the surplus energy generated can be channelled back into the grid, contributing to a sustainable and cost-effective energy solution. The cement manufacturing process involves the storage of raw materials, equipment and finished products. Exposure to harsh weather conditions can lead to damage, loss, and deterioration of materials and equipment. Carports offer covered storage, protecting these valuable assets from rain, sun, and other environmental elements. This enables the cement industry to extend its products’ lifespan, reduce maintenance costs, and maintain product quality. Carports can also enhance the working environment for employees. When installed in employee parking areas, carports provide shade and protection from rain or extreme heat. This not only improves the overall well-being and comfort of the workforce but also boosts morale, job satisfaction, and productivity. The cement manufacturing process can generate dust and particulates, which pose environmental and health challenges. Strategically designed carports can incorporate filtration systems or be engineered to contain dust, helping control air pollution within the manufacturing facility. Cement production requires substantial amounts of water, making it a resource-intensive industry. Carports equipped with collection systems can harvest rainwater. This water can then be treated and used for various purposes within the manufacturing process, conserving water resources and reducing water supply costs.

Looking Forward
The global shift towards cleaner energy sources is fueling the demand for EVs. Solar carports are emerging as a promising solution to provide covered parking spaces equipped with canopies to shield EVs from sunlight. These carports offer an eco-friendly approach to EV charging by combining clean solar energy with user convenience. As the popularity of electric vehicles continues to grow, the installation and acceptance of solar carports are expected to rise in tandem to meet the energy demands of EVs. The flexibility and versatility of solar carports, which can generate electricity for domestic use and grid credits, are contributing to market expansion.
Solar energy is becoming an integral part of the energy mix, further propelling the market’s growth. Additionally, the optimal placement of solar panels in solar carports enhances their effectiveness, making them a preferred choice for sustainable energy solutions. Moreover, the integration of solar carports into the cement manufacturing process offers a versatile and sustainable solution. These structures not only generate clean energy but also provide valuable shelter and environmental benefits, contributing to overall efficiency, cost savings and environmental responsibility in the industry.

ABOUT THE AUTHOR:


Raman Bhatia, the Managing Director of Servotech Power Systems, comes with over two decades of entrepreneurial experience. He spearheaded the company’s listing on NSE in 2017 and has been driving its growth and expansion ever since
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Concrete

UltraTech to Deploy 600+ Electric Trucks by Dec 2026

Cement major expands green logistics to cut emissions across supply chain

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UltraTech Cement Limited, an Aditya Birla Group company, plans to expand its electric vehicle fleet in logistics operations to more than 600 EV trucks by December 2026, strengthening its green transport initiatives.
The company has signed service agreements with leading EV prime mover manufacturers, including Tata Motors, Ashok Leyland, IPLTech, Energy in Motion and Sany, along with their subsidiaries and logistics partners, for deploying electric trucks.
The expanded fleet will transport around five million MT of clinker and other key materials annually across Gujarat, Uttar Pradesh, Madhya Pradesh, Rajasthan, Chhattisgarh, Maharashtra and Odisha. Once operational, the fleet is expected to reduce annual CO₂ emissions by over 1,17,000 tonnes and replace nearly 39 million litres of diesel consumption.
K C Jhanwar, Managing Director, UltraTech Cement Limited, said the company is extending sustainability beyond its manufacturing plants by adopting greener logistics solutions and decarbonising its value chain.
UltraTech has been among the early adopters of sustainable transport in the cement sector, introducing CNG trucks in 2021 and electric trucks in 2024. The company currently operates more than 850 trucks under its green logistics programme, including CNG and electric vehicles.
With a grey cement capacity exceeding 200 MTPA in India, UltraTech is integrating electrification across its logistics network, covering mine-to-plant movement and inter-plant transportation of clinker and other materials.

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Concrete

UltraTech Cement expands green logistics with 600+ electric truck fleet

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The e-truck fleet will be used to transport five million MT of clinker and other key materials with potential of over 1,17,000 tonnes of net annual CO₂ reduction, displacing the equivalent of 39 million litres of diesel per year.

Mumbai

UltraTech Cement Limited, an Aditya Birla Group company and the world’s largest cement company by sales volume and capacity outside China, has announced that it will scale up its electric vehicle fleet in its logistics operations to 600+ EV trucks by December 2026.

UltraTech has signed service contracts with leading EV prime mover manufacturers including Tata Motors, Ashok Leyland, IPLTech, Energy in Motion and Sany, along with their subsidiaries and other third-party logistics providers, to deploy EV trucks.

The total fleet of 600+ EV trucks will transport about five million MT of clinker and other key materials per annum across Gujarat, Uttar Pradesh, Madhya Pradesh, Rajasthan, Chhattisgarh, Maharashtra and Odisha. Once fully operational, this fleet of over 600 EV trucks will enable a net annual CO₂ reduction of more than 1,17,000 tonnes, displacing the equivalent of 39 million litres of diesel per year.

K C Jhanwar, Managing Director, UltraTech Cement Limited, said, “UltraTech is expanding sustainability beyond its plants by adopting greener logistics solutions. This large-scale transition to green logistics underscores our focus on decarbonising every link of our value chain and supports our commitment to achieving Net Zero.”

UltraTech has been a pioneer in advancing sustainable transport in the cement sector, being the first cement company to deploy heavy-duty electric trucks for long-haul transport of clinker and other materials at scale. The company was among the first in India to introduce green logistics, deploying CNG trucks in 2021 and electric trucks in 2024. UltraTech currently operates 850+ trucks as part of its green logistics operations, including CNG and electric trucks.

UltraTech, with a grey cement capacity of over 200 MTPA in India, operates one of the country’s most complex logistics networks. Its electrification strategy covers the entire supply chain—from mine-to-plant movement to inter-plant transport of clinker and other key materials.

The $ 10 billion UltraTech, the cement flagship company of the Aditya Birla Group, has a total Grey Cement capacity of 205.5 MTPA and White Cement/Putty capacity of 3.2 MTPA. It is a signatory to the GCCA Climate Ambition 2050 and has committed to the Net Zero Concrete roadmap announced by GCCA.

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Concrete

CarbonStrong Raises Rs 125 Million To Scale Low Carbon Cement Tech

To build capacity of 100,000 tonnes a year

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CarbonStrong has raised Rs 125 million (125 mn) to scale a low carbon cement technology and build commercial production capacity. The startup was founded in 2022 by Harsh Jain and Vikramaditya Singh and has moved from customer trials to plans for industrial supply. The company said its material replaces up to 50 per cent of cement in concrete while reducing costs and improving durability.

CarbonStrong states the product is around 30 per cent cheaper than cement and compatible with existing concrete plants, reducing the need for new equipment and operational disruption. Trials and paid pilots have been conducted in Bengaluru, Hyderabad and Chennai with demonstration projects involving ready-mix firms and precast manufacturers. Compatibility with current workflows forms a central part of the commercial strategy, aiming to ease adoption by builders and contractors.

The funding will support construction of a facility with capacity of up to 100,000 tonnes (100,000 t) a year over the next two years to supply early customers commercially. The firm is also developing materials from steel slag, copper slag and mine tailings to expand its feedstock base, while noting the technical challenge of homogenising different waste streams. Recognition by HCL ClimaForce in 2026 and by the Avaana-Startup India-NITI Aayog AIM Grand Challenge in 2025 has underscored progress.

Industry adoption remains the principal test and will require consistent material performance, supply reliability and competitive economics. CarbonStrong projects the Indian market for cement substitutes could reach Rs 250 billion (250 bn) by 2030 and has set an ambition to produce 10 million tonnes a year by 2035 (10 mn t), a target far above its near term capacity. Moving from pilots to production demands capital, manufacturing discipline and customers willing to specify the material beyond demonstrations. The recent Rs 125 million raise is intended to fund the next phase of scale and to demonstrate that industrial waste can become a dependable input for lower carbon construction.

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