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Use of SCMs in Green Buildings

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Arun Shukla, President and Director, JK Lakshmi Cement, elucidates how supplementary cementitious materials (SCMs) are evolving as an indispensable route toward a sustainable future.

Construction activities and large-scale infrastructure development form the bedrock of economic progress. At present, growing population, rapid urbanisation, commercialisation and increasing residential needs are catapulting demand for commercial, residential and industrial buildings. However, the alarming rise in environmental concerns including climate change and pollution have made it critical for the construction sector to prioritise sustainability for a greener and better future. As per reports, the construction sector accounts for 23 per cent of air pollution, 40 per cent of drinking water pollutants, and 50 per cent of landfill wastes. At this juncture, it thus becomes crucial to find the right balance between development and sustainability, and innovative concepts like green buildings have emerged as a practical solution for it.
While green buildings carry tremendous potential to reduce environmental impact, they further bring additional advantages such as improving energy efficiency, promoting better air quality and healthier ecosystems, efficient resource utilisation and minimising wastage. According to data, green buildings can reduce energy consumption by 20-30 per cent, water usage by 30-50 per cent, and significantly reduce waste generation through extensive recycling. Considering the rise in construction activities to meet the current and future demands, development of green building is both beneficial and a necessity.
Since utilising sustainable materials is key to promote green construction practices, the use of supplementary cementitious materials (SCMs) can take the benefits of green buildings to another level. SCMs are not only environmentally friendly, but are a potent solution to inch closer to sustainable development and decarbonisation goals as well.

Understanding SCMs
Simply put, SCMs are materials or substances which are added to concrete to make it more environmentally friendly, durable and enhance its performance. They not only improve the strength of concrete but bring huge sustainability-related benefits as they require lower energy for production and support in reducing greenhouse gas emissions. As per estimates, for every tonne of clinker replaced by SCMs, the carbon dioxide emissions are reduced by around 0.8 tonnes.
It is noteworthy that SCMs are mostly by-products coming out from various industries, which makes them highly beneficial in terms of utilising waste materials and promoting efficient resource utilisation for both environmental and economic gains. The various types of SCMs that are used to enhance concrete’s performance and properties include fly ash which is a by-product of coal combustion in power plants. Fly ash contains silica and alumina and improves concrete workability, reducing heat generation and increasing long-term strength.
Another SCM is silica fume, which is a fine material produced during silicon metal and alloy production. It effectively strengthens concrete and reduces permeability. Moreover, natural pozzolans like volcanic ash, calcined clay are great options to enhance concrete workability, durability, and strength. Metakaolin, a calcined clay, is also beneficial in improving concrete’s properties and durability, particularly reducing permeability and increasing chemical resistance. Similarly, natural zeolites, minerals with a porous structure, enhance concrete workability and durability. These various kinds of SCMs in addition to offering diverse benefits, allow the construction industry to utilise by-products and waste materials and reduce the need for high energy-intensive cement manufacturing, promoting sustainability.

Sustainability advantages
The demand for buildings is increasing rapidly and thus constructing green buildings is a solution to ensure this demand is met in an environmentally friendly manner. While green buildings definitely make it possible to create spaces which promote cleaner and healthier environments, the use of SCMs ensure their sustainability related advantages are multiplied, environmental impacts are reduced, resources are efficiently utilised, energy demand is lowered, and overall well-being is achieved.
For instance, use of SCMs in construction supports greenhouse gases reduction. The production of SCMs require less energy as compared to traditional cement and support in reducing carbon emission and use of fossil fuels to combat environmental challenges like depleting natural resources, climate change and air pollution.
The other advantage of using SCM is enhancing the durability of concrete. Mixing SCMs can make concrete long-lasting and efficient, promoting conservation of resources. By using durable concrete with SCMs during construction of green buildings, it becomes possible to reduce the need for frequent repairs, replacements, and extend the lifespan of buildings. For instance, materials such as fly ash and slag carry the potential to mitigate alkali-silica reactions which often lead to formation of cracks in buildings and impact concrete’s durability. By incorporating SCMs, it becomes possible to avoid the damaging effects and achieve stronger and structurally sound buildings with longer lifespans.
Most importantly, use of SCMs helps the construction industry to adopt responsible sourcing of materials, efficient utilisation of by-products and promote waste minimisation for sustainable development. Since most of these materials are by-products of various industries, integrating them
in construction not only supports efficient use of resources but further prevents them from ending up in landfills as waste, minimising their harmful environmental impact and potential health hazards to achieve healthier ecosystems for current and
coming generations.
In the current period where construction activities are growing constantly to satiate residential and commercial demands, green buildings developed using SCMs are a great way to promote sustainability. SCMs in green buildings are not only environmentally friendly but bring a host of advantages, which are essential to build a greener, healthier and better future for all.

Concrete

Lokesh Lays Stone For Rs 31 Billion Cement Unit In Kadapa

Line-2 expansion to make Kadapa a major cement hub

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Andhra Pradesh Education and IT Minister Nara Lokesh on Wednesday laid the foundation stone for the Line-2 expansion of Dalmia Bharat Cement at Chinnakomerla village in Mylavaram Mandal in Kadapa district. The project carries an investment of Rs 31 billion (bn) and is slated for completion by the third quarter of the financial year 2028. The expansion is intended to boost industrial growth and employment generation across the Rayalaseema region.

Once commissioned, the Kadapa facility will become Dalmia Bharat’s largest integrated cement manufacturing ecosystem in southern India, creating over 1,000 direct and indirect jobs and opening new business avenues for regional micro, small and medium enterprises and transport operators. Lokesh said the expansion signalled growing corporate confidence in the state and reflected the practical ease of doing business that secured repeat investment.

He placed the project within the government’s wider economic targets and recalled the Yuvagalam padayatra commitment to generate two million (mn) jobs within five years, noting that the state would cultivate talent while industry created opportunities. Lokesh highlighted Andhra Pradesh’s competitive pursuit of major manufacturing accounts, mentioning past successes and a personal initiative to engage global investors when persuading them to anchor expansion in the state.

The plant will leverage Kadapa’s abundant limestone reserves to scale production and sustainability. Clinker capacity is planned to rise from two point five million tonnes per annum (mn tpa) to six point one mn tpa, while overall cement output will increase from three point six mn tpa to nine point six mn tpa. The unit is designed to operate on over eighty per cent renewable energy and deploy waste heat recovery, zero liquid discharge, water recycling and advanced AI systems to optimise efficiency. Industries Minister TG Bharat, BC Welfare Minister S. Savitha and Jammalamadugu MLA C. Adinarayana Reddy attended the ceremony.

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Concrete

Cement Prices to Stay Flat in Q2 FY27 as Costs Squeeze Margins

HDFC Securities warns monsoon slowdown and higher fuel costs

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HDFC Securities has said the cement industry is unlikely to register a sequential increase in prices in Q2 FY27 as monsoon-related demand moderation coincides with rising fuel and packaging costs that will squeeze margins. The brokerage observed that price gains remained modest, with increases of two to three per cent quarter-on-quarter across regions, and noted subdued offtake in May with improvement in June as a delayed monsoon supported construction activity. The brokerage added that modest pricing gains so far have been insufficient to offset the input cost escalation.

The report stated that input cost pressures intensified in Q1 FY27 owing to the West Asia conflict, which pushed up coal and pet coke prices and is expected to keep fuel costs elevated, with a likely peak in Q2 FY27. It assessed that total variable costs, including packing, could rise by around Rs 150 per t quarter-on-quarter and that lower offtake and seasonal operating deleverage could further raise operating expenditure by about Rs 50 per t quarter-on-quarter.

Overall, cement prices were estimated to remain flat in Q2 FY27 as monsoon-led demand weakness offsets limited upside in realisation, and rising fuel costs alongside seasonal deleverage were expected to compress industry margins by over Rs 100 per t quarter-on-quarter to below Rs 880 per t. The brokerage indicated that the combined impact of energy inflation and higher packing expenditure would be the principal drivers of margin contraction in the near term. HDFC Securities projected a recovery in margins in H2 FY27 should the West Asia turmoil subside and energy and packing costs cool off.

The brokerage expressed optimism on long-term demand fundamentals and said improving realisation together with an anticipated cost cool-off should support a margin rebound from H2 FY27 onward, underpinning favourable industry prospects over the medium term. Its outlook rests on monsoon normalisation and a decline in imported fuel prices in the second half of the fiscal year.

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Concrete

Dalmia Bharat Begins Rs 31 Bn Green Cement Unit in Kadapa

New Andhra Pradesh plant to add 9.6 MTPA cement capacity by FY28

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Dalmia Bharat Limited recently laid the foundation stone for its second manufacturing unit at Kadapa in Andhra Pradesh. The company will invest Rs 31 billion in developing the next-generation integrated cement manufacturing facility.
The foundation-laying ceremony was attended by Nara Lokesh, Andhra Pradesh Minister for Information Technology, Electronics and Communications, Real-Time Governance and Human Resources Development, along with Puneet Dalmia, Managing Director and Chief Executive Officer, Dalmia Bharat, senior government officials and company representatives.
Scheduled to be commissioned by the third quarter of FY28, the Kadapa unit will become Dalmia Bharat’s largest integrated manufacturing facility in southern India. It will have a clinker production capacity of 6.1 million tonnes per annum and a cement manufacturing capacity of 9.6 million tonnes per annum.
The facility is designed to produce what the company describes as one of the world’s greenest cements. It is also expected to generate approximately 1,000 direct and indirect employment opportunities while supporting local MSMEs, transporters, contractors and service providers.
Lokesh said the investment reflected Dalmia Bharat’s confidence in Andhra Pradesh and aligned with the state’s objective of promoting sustainable industrialisation, job creation and technology-led economic growth.
Puneet Dalmia said the project represented the company’s long-term vision of developing low-carbon cement manufacturing assets. He added that the facility would establish new benchmarks in operational efficiency and sustainability while supporting India’s infrastructure and environmental goals.
Dalmia Bharat will also expand its regional community development programmes in education, healthcare, skill development and welfare through its DIKSHa and Gram Parivartan initiatives.
The company currently has an installed cement manufacturing capacity of 54.7 million tonnes across 19 manufacturing units in 12 states. It is also the first cement company globally to commit to the RE100, EP100 and EV100 initiatives.

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