Connect with us

Concrete

Use of SCMs in Green Buildings

Published

on

Shares

Arun Shukla, President and Director, JK Lakshmi Cement, elucidates how supplementary cementitious materials (SCMs) are evolving as an indispensable route toward a sustainable future.

Construction activities and large-scale infrastructure development form the bedrock of economic progress. At present, growing population, rapid urbanisation, commercialisation and increasing residential needs are catapulting demand for commercial, residential and industrial buildings. However, the alarming rise in environmental concerns including climate change and pollution have made it critical for the construction sector to prioritise sustainability for a greener and better future. As per reports, the construction sector accounts for 23 per cent of air pollution, 40 per cent of drinking water pollutants, and 50 per cent of landfill wastes. At this juncture, it thus becomes crucial to find the right balance between development and sustainability, and innovative concepts like green buildings have emerged as a practical solution for it.
While green buildings carry tremendous potential to reduce environmental impact, they further bring additional advantages such as improving energy efficiency, promoting better air quality and healthier ecosystems, efficient resource utilisation and minimising wastage. According to data, green buildings can reduce energy consumption by 20-30 per cent, water usage by 30-50 per cent, and significantly reduce waste generation through extensive recycling. Considering the rise in construction activities to meet the current and future demands, development of green building is both beneficial and a necessity.
Since utilising sustainable materials is key to promote green construction practices, the use of supplementary cementitious materials (SCMs) can take the benefits of green buildings to another level. SCMs are not only environmentally friendly, but are a potent solution to inch closer to sustainable development and decarbonisation goals as well.

Understanding SCMs
Simply put, SCMs are materials or substances which are added to concrete to make it more environmentally friendly, durable and enhance its performance. They not only improve the strength of concrete but bring huge sustainability-related benefits as they require lower energy for production and support in reducing greenhouse gas emissions. As per estimates, for every tonne of clinker replaced by SCMs, the carbon dioxide emissions are reduced by around 0.8 tonnes.
It is noteworthy that SCMs are mostly by-products coming out from various industries, which makes them highly beneficial in terms of utilising waste materials and promoting efficient resource utilisation for both environmental and economic gains. The various types of SCMs that are used to enhance concrete’s performance and properties include fly ash which is a by-product of coal combustion in power plants. Fly ash contains silica and alumina and improves concrete workability, reducing heat generation and increasing long-term strength.
Another SCM is silica fume, which is a fine material produced during silicon metal and alloy production. It effectively strengthens concrete and reduces permeability. Moreover, natural pozzolans like volcanic ash, calcined clay are great options to enhance concrete workability, durability, and strength. Metakaolin, a calcined clay, is also beneficial in improving concrete’s properties and durability, particularly reducing permeability and increasing chemical resistance. Similarly, natural zeolites, minerals with a porous structure, enhance concrete workability and durability. These various kinds of SCMs in addition to offering diverse benefits, allow the construction industry to utilise by-products and waste materials and reduce the need for high energy-intensive cement manufacturing, promoting sustainability.

Sustainability advantages
The demand for buildings is increasing rapidly and thus constructing green buildings is a solution to ensure this demand is met in an environmentally friendly manner. While green buildings definitely make it possible to create spaces which promote cleaner and healthier environments, the use of SCMs ensure their sustainability related advantages are multiplied, environmental impacts are reduced, resources are efficiently utilised, energy demand is lowered, and overall well-being is achieved.
For instance, use of SCMs in construction supports greenhouse gases reduction. The production of SCMs require less energy as compared to traditional cement and support in reducing carbon emission and use of fossil fuels to combat environmental challenges like depleting natural resources, climate change and air pollution.
The other advantage of using SCM is enhancing the durability of concrete. Mixing SCMs can make concrete long-lasting and efficient, promoting conservation of resources. By using durable concrete with SCMs during construction of green buildings, it becomes possible to reduce the need for frequent repairs, replacements, and extend the lifespan of buildings. For instance, materials such as fly ash and slag carry the potential to mitigate alkali-silica reactions which often lead to formation of cracks in buildings and impact concrete’s durability. By incorporating SCMs, it becomes possible to avoid the damaging effects and achieve stronger and structurally sound buildings with longer lifespans.
Most importantly, use of SCMs helps the construction industry to adopt responsible sourcing of materials, efficient utilisation of by-products and promote waste minimisation for sustainable development. Since most of these materials are by-products of various industries, integrating them
in construction not only supports efficient use of resources but further prevents them from ending up in landfills as waste, minimising their harmful environmental impact and potential health hazards to achieve healthier ecosystems for current and
coming generations.
In the current period where construction activities are growing constantly to satiate residential and commercial demands, green buildings developed using SCMs are a great way to promote sustainability. SCMs in green buildings are not only environmentally friendly but bring a host of advantages, which are essential to build a greener, healthier and better future for all.

Concrete

PROMECON introduces infrared-based tertiary air measurement system for cement kilns

Published

on

By

Shares

The new solution promisescontinuous, real-time tertiary air flow measurement in cement plant operations.

PROMECON GmbH has launched the McON IR Compact, an infrared-based measuring system designed to deliver continuous, real-time tertiary air flow measurement in cement plant operations. The system addresses the longstanding process control challenge of accurate tertiary air monitoring under extreme kiln conditions. It uses patented infrared time-of-flight measurement technology that operates without calibration or maintenance intervention.

Precise tertiary air measurement is a critical requirement for stable rotary kiln operation. The McON IR Compact is engineered to function reliably at temperatures up to 1,200°C and in the presence of abrasive clinker dust. Its vector-based digital measurement architecture ensures that readings remain unaffected by swirl, dust deposits or drift. Due to these conditions conventional measurement systems in pyroprocess environments are often compromised.

The system is fully non-intrusive and requires no K-factors, recalibration or periodic readjustment, enabling years of uninterrupted operation. This design directly supports plant availability and reduces the maintenance overhead typically associated with process instrumentation in high-temperature zones.

PROMECON has deployed the McON IR Compact at multiple cement facilities, including Warta Cement in Poland. Plant operators report that the system has aided in identifying blockages, optimising purging cycles for gas burners, and supplying accurate flow data for AI-based process optimisation programmes. The practical outcomes include more stable kiln operation, improved process control, and earlier detection of process disturbances.

On the energy side, real-time tertiary air data enables reduction in induced draft fan load and helps flatten process oscillations across the pyroprocess. This translates to lower fuel and energy consumption, fewer unplanned shutdowns, and a measurable reduction in NOx peaks. This directly reflects on the downstream cost implications for plants operating SCR or SNCR systems for emissions compliance.

Continue Reading

Concrete

Adani Group To Set Up Cement Factory In Madhya Pradesh

Chief Minister Mohan Yadav inaugurates plant in Guna

Published

on

By

Shares



Adani Group (Adani) will set up a cement factory in Madhya Pradesh, the chief minister of the state announced after an inauguration ceremony in Guna. The chief minister, Mohan Yadav, described the occasion as a historic day for the state and said the project will strengthen industrial capacity. The event was presented as a milestone in efforts to broaden manufacturing and attract large-scale investment. Officials said the facility will add to regional production capability and support related industries.

State officials outlined that the plant will enhance supply chains for construction and infrastructure projects across the region. The company will bring technical expertise and logistical resources to the site, with government agencies coordinating approvals and land allocation. Local suppliers and service providers will benefit from increased demand, and training initiatives will be developed to build workforce readiness. Officials indicated that the project complements broader plans to modernise industrial clusters in the state.

The state administration said it has facilitated clearances and infrastructure support to accelerate implementation. Local officials have coordinated with the company to ensure connectivity and utilities are in place ahead of commissioning. The chief minister emphasised that collaboration between private investors and the government aims to create sustainable economic growth. Community outreach programmes will address local concerns and establish grievance mechanisms as construction proceeds.

Officials said the inauguration in Guna marks a new phase in the state industrial story and will serve as a reference for future investments. Administrators noted that close monitoring and periodic reviews will guide timely execution and adherence to environmental and safety norms. The government affirmed its commitment to facilitating responsible industrial expansion while ensuring benefits reach local communities. Stakeholders will continue discussions on supply chain integration and long term maintenance arrangements.

Continue Reading

Concrete

Railways Boost Cement Movement by 170 Per Cent and Eye Fly Ash

New container wagons cut costs and speed turnaround

Published

on

By

Shares



Indian Railways has recorded a 170 per cent rise in cement movement in the last four months after reforms launched in November to promote rail based bulk cement logistics. The Union Railway Minister, Ashwini Vaishnaw, reviewed the container sector reforms and their implementation and described the shift as improving plant to market efficiency. The reforms introduced customised bulk cement tank containers and a bulk cement terminal policy to support multimodal handling and door to door solutions.

The new system has simplified loading and unloading by enabling mechanised operations and by reducing package losses compared with bagged cement transport. Since cement can move directly from manufacturing centres to consumption centres in standardised tank containers compatible with Ready Mix Concrete machines, two stages of handling have been eliminated and material loss has been reduced. The standard shape of the containers facilitates faster turnaround and lowers logistics costs for suppliers and builders.

The improved freight turnaround is helping to lower the delivered cost of cement, which can ease pressure on housing costs for the poor and middle class and support affordable construction. The reform is said to be environment friendly as dust generation during material transfer has fallen and fuel consumption and emissions have reduced due to modal shift from road to rail. The Make in India tank containers are designed for seamless movement between train and trailer and to enable efficient door to door movement while cutting congestion on roads.

Building on the cement reforms, officials were urged to tap the fly ash transportation market to convert industrial waste into national wealth. The minister noted that nearly 300 million metric tonnes (mn t) of fly ash is produced in the country while only about 13 million t is transported by rail and asked officials to substantially increase Railways share to serve brick kilns, cement industries and construction sites. Wider utilisation of fly ash should reduce pollution, promote recycling and lower construction material costs while strengthening sustainable freight movement across infrastructure sectors.

Continue Reading

Video Thumbnail
â–¶

    SIGN-UP FOR OUR GENERAL NEWSLETTER


    Trending News

    SUBSCRIBE TO THE NEWSLETTER

     

    Don't miss out on valuable insights and opportunities to connect with like minded professionals.

     


      This will close in 0 seconds