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Precast concrete allows for elaborate and customised designs

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Aayush Patel, Director, Atul Projects India, discusses how precast concrete, when combined with automation and technology, has the potential to help India achieve its affordable housing goals.

What kind of precast concrete shapes do you use for residential buildings and commercial buildings?
We use a variety of precast concrete shapes to enhance structures in both residential and commercial construction. These include mouldings, rounded or modular features, grills, fins and projected pergolas for residential structures, all of which add to an appealing façade. Similarly, in commercial buildings, these components provide a professional and welcoming appearance that is consistent with the company’s identity. These adaptable precast concrete shapes play an important role in influencing the future of buildings by offering architectural projects with both aesthetic originality and durability.

What are the advantages of using precast concrete shapes as compared to other alternatives?
Using precast concrete shapes has various advantages over alternatives. One noticeable advantage is quicker construction due to off-site production, which saves significant time when compared to on-site curing. This technology allows for concurrent site preparation and assembly, which reduces labour needs. Furthermore, precast concrete allows for elaborate and customised designs that would be impractical otherwise. Precast elements, as opposed to cast-in-place concrete, are cured consistently in controlled factory settings, ensuring uniform quality. They also outperform steel constructions in terms of fire resistance and longevity. Precast concrete outperforms wood in terms of adaptability and durability. It reduces the need for substantial formwork and scaffolding, reducing waste and construction interruption.

Tell us about the quality standards you adhere to in selecting precast concrete shapes.
Our selection of precast concrete shapes is driven by strict quality requirements, emphasising precision work and achieving micro-finishes. In all aspects of our precast work, we prioritise exquisite craftsmanship and painstaking attention to detail. Our dedication to quality extends beyond surpassing basic criteria to achieving beautifully smooth surfaces on all of our goods. We ensure that each precast shape not only meets but exceeds industry requirements through a thorough review procedure, demonstrating our unwavering dedication to delivering the best level of workmanship available.

How do precast shapes help in the profitability of a construction activity?
Precast shapes add great value to construction activities by increasing profitability through faster processes and enhanced quality. These shapes are manufactured off-site under regulated conditions, decreasing material waste as well as labour and construction time. Various complicated shapes adapted to the project’s specifications can be achieved using Tensile Rubble Mould with grout and minimum diameter-wired reinforcement. This customisation lowers on-site modifications, optimising resource usage and eliminating costly errors. Furthermore, because of regular production circumstances precast shapes frequently display greater structural integrity and endurance. These elements work together to improve project efficiency, lower overall costs, and increase profitability in building endeavours.

What are the challenges you face in using precast shapes?
The use of precast shapes for multi-story elevations provides precise and diverse solutions for a variety of design objectives. However, it comes with obstacles such as extensive design and technical needs, communication barriers among multiple teams, assuring quality control, managing complex scheduling and sequencing, and dealing with limited on-site space and transportation restrictions. Overcoming these issues is critical for fully utilising the benefits of precast detailing in multi-story projects.

How do you incorporate sustainability in your construction process? How can precast concrete contribute towards affordable housing in India?
Sustainability is integral to our construction process, achieved through local material sourcing, energy-efficient designs, and waste reduction. We prioritise green certifications and eco-friendly practices to minimise our ecological impact from inception to completion. In the context of India’s affordable housing initiatives like Pradhan Mantri Awas Yojana and MHADA, precast concrete holds immense potential. Its modular approach, based on factory-made components, ensures consistent quality and accelerates construction timelines. This aligns with the urgent need for rapid and cost-effective housing solutions. By minimising material wastage and labour costs, precast concrete offers an efficient way to deliver affordable housing projects on time. Its adaptability to various housing designs makes it suitable for large-scale housing ventures. As a result, precast concrete significantly contributes to India’s affordable housing goals by providing durable, affordable and quickly deployable housing units to address the housing needs of the population.

What kind of innovations do you hope to see in the future in the precast concrete shape industry?
In the realm of precast concrete shapes, we anticipate witnessing significant innovations that revolutionise the construction industry. We hope to see advancements in sustainable materials, leading to eco-friendly precast products that minimise environmental impact. Automation and robotics could streamline manufacturing processes, enhancing efficiency and precision. Integration of smart technologies might enable real-time monitoring and maintenance of precast structures, ensuring long-term durability. Additionally, developments in modular design and customisation could allow for more versatile and aesthetically pleasing architectural solutions. These innovations would not only contribute to rapid and high-quality construction in metropolitan areas but also promote sustainability and creativity in the field.

-Kanika Mathur

Concrete

Cement Makers Reaffirm Commitment to Sustainable Growth

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World Environment Day spotlight on innovation and circularity

On World Environment Day, the Indian cement industry reiterated its commitment to supporting India’s climate ambitions through sustainable manufacturing, resource efficiency and the adoption of cleaner technologies.

The Cement Manufacturers’ Association (CMA) said the sector remains aligned with the Government of India’s Net Zero commitments and is accelerating efforts to reduce its environmental footprint while supporting the country’s infrastructure and development agenda.

Parth Jindal, President, CMA and Managing Director, JSW Cement, said the industry is increasingly adopting cleaner technologies, improving energy efficiency and expanding the use of alternative fuels and raw materials. He also highlighted the growing importance of circular economy practices, where industrial by-products and waste streams from one sector are utilised as resources in another.

“The Indian Cement Industry is aligned to the Government’s commitments on carbon mitigation and is accelerating the adoption of cleaner technologies, resource efficiency and circular economy practices while actively exploring the potential of Carbon Capture, Utilisation and Storage (CCUS) as a critical pathway for deep decarbonisation,” said Jindal.

He added that coprocessing industrial waste and by-products helps conserve natural resources, reduce disposal requirements and lower the environmental footprint across multiple sectors.

According to Jindal, sustainability is no longer limited to manufacturing processes but is increasingly influencing investment decisions, innovation strategies and long-term growth plans within the industry.

Echoing similar views, Dr Raghavpat Singhania, Vice President, CMA and Managing Director, JK Cement, said sustainable development extends beyond emissions reduction and must also focus on responsible resource utilisation and waste minimisation.

“Sustainability in the built environment cannot be measured by emissions alone. It is equally about how efficiently we use resources, how effectively we minimise waste and how responsibly we create the infrastructure that will serve future generations,” said Singhania.

He noted that the cement industry is advancing its sustainability agenda through greater resource efficiency, increased circularity, technological innovation and continuous improvements in manufacturing practices. As a key contributor to India’s infrastructure development, the sector has a critical role to play in balancing economic growth with environmental responsibility.

On the occasion of World Environment Day, industry leaders reaffirmed their commitment to supporting India’s climate goals while delivering the materials required for resilient, durable and sustainable infrastructure.

 

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Concrete

Building a Greener Future Together

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Environmental sustainability requires immediate action, not just long-term commitments and discussions. Recycling, circular economy practices, and technology-driven waste management can help industries reduce environmental impact while supporting sustainable growth.

Author: Jignesh Kundaria, Director and CEO, Fornnax Technology

World Environment Day serves as an important reminder that environmental sustainability can no longer remain confined to discussions, reports, or long-term commitments. The environmental challenges facing the world today demand immediate, measurable, and collective action. Across industries and communities, waste generation continues to outpace our ability to process it responsibly, placing increasing pressure on ecosystems, natural resources, public health, and the well-being of future generations.

One of the most significant shifts required today is a change in how society perceives waste. Rather than being viewed as a material to be discarded, waste must be recognised as a valuable resource that can contribute to both economic growth and environmental protection when managed through the right technologies and systems. This mindset forms the foundation of the circular economy model that countries across the world are increasingly adopting to reduce landfill dependence, recover valuable materials, and create more sustainable industrial ecosystems.

India has made meaningful progress in strengthening awareness around sustainability, recycling, and environmental responsibility over the past decade. Significant efforts are being made to formalise the recycling sector through improved infrastructure, technology adoption, policy implementation, and broader stakeholder participation. These developments are creating a stronger foundation for responsible waste management and resource recovery across the country.

However, achieving long-term environmental impact requires collaboration from all stakeholders. Industries, policymakers, technology providers, and communities must work together with greater accountability to strengthen recycling ecosystems, encourage responsible waste management practices, and create sustainable outcomes through consistent execution rather than temporary interventions.

As someone closely associated with the recycling industry, I firmly believe that technology will play a decisive role in addressing future environmental challenges. Advanced recycling systems have the potential to recover valuable resources, reduce pollution, minimise landfill burdens, and conserve energy, creating a more sustainable future for generations to come. This belief is deeply reflected in Fornnax’s motto, “Committed to Create a Green Future,” which embodies our commitment to building long-term environmental value through innovation and responsible action.

At the same time, technology alone cannot deliver meaningful change. Real progress requires intent, awareness, participation, and a shared sense of responsibility. Sustainable development can only be achieved when innovation is supported by collective action and a genuine commitment to environmental stewardship.

On this World Environment Day, let us move beyond conversations and take meaningful steps towards creating a cleaner, greener, and more sustainable planet. By embracing innovation, strengthening recycling ecosystems, and acting responsibly today, we can create lasting environmental impact and secure a better future for generations to come.

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Concrete

JK Lakshmi Advances LC3 Cement Expansion

Company highlights commercial production and research partnerships

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The meeting reviewed progress in limestone calcined clay cement (LC3) technology and its commercial adoption in India’s cement sector, focusing on low-carbon alternatives to conventional binders. JK Lakshmi Cement noted that limestone calcined clay cement can reduce carbon dioxide emissions by up to 40 per cent compared with conventional cement and said this reduction supports industry decarbonisation. The company highlighted that it was among the first two cement manufacturers in India to move LC3 into commercial production after the Bureau of Indian Standards approved the technology as a cement standard.

Vinita Singhania said the transition of LC3 from research to commercial production reflected collaboration between industry, academia and international institutions. Maya Tissafi acknowledged JK Lakshmi Cement’s role in advancing LC3 adoption in India and its contribution in taking the technology from laboratory trials to commercial implementation. Both representatives underlined the growing relevance of sustainable construction materials as India expands infrastructure and urban development.

The meeting explored continued collaboration with Swiss research institutions such as EPFL, EMPA and ETH Zurich alongside Indian academic partners and development organisations. JK Lakshmi Cement has been associated with the LC3 initiative since 2014 and worked with EPFL, IIT Delhi, IIT Madras, Development Alternatives and Technology and Action for Rural Advancement. The company conducted one of the earliest industrial trials of LC3 and recently announced commercial production of Green Pro LC3 cement from its Jaykaypuram plant in Rajasthan.

India remains the world’s second-largest cement producer and expansion of infrastructure, urbanisation and housing demand continue to support long-term sector growth, increasing interest in low-carbon technologies. The company reported an annual turnover of more than Rupees (Rs) 60 bn and current cement capacity of about 18 million (mn) tonnes (t) per annum, with a target of reaching 30 million (mn) tonnes (t) by 2030. Apart from grey cement, the company also makes ready-mix concrete, gypsum plaster, wall putty, primers, adhesives and fly ash blocks, and both sides concluded on the need for continued collaboration to develop sustainable construction solutions.

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