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FLSmidth Pipe Conveyors

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Flexible, cost-effective and reliable material transport.

Environmentally sensitive topography. Excessive dust and noise emissions. Restricted operating spaces. Unprotected commodities. Tight curves and large angles of inclination. Rough, broken and hilly terrain. Expensive transfer towers. These all can be challenges when you need to convey material efficiently and safely from point to point.

FLSmidth-engineered pipe conveyors are a cost-effective and reliable material transport solution that meets all these challenges head on. It secures the material and protects the environment with a dust- and noise-controlled conveyor system. They are suitable for all types of bulk material, from hot cement or clinker to coal, limestone, fly ash, phosphate granulates, and wood chips. These pipe conveyor systems can easily be integrated into existing and new installations and handle bulk material transport for reliable in-plant and long-distance conveying. Including two way conveying, where raw material is loaded at the jetty for bringing it to the plant and cement/clinker loaded on the same conveyor from the plant to the jetty.

How does it work?
In the material loading area, the conveying belt is still open when the material loads onto the belt similar to conventional belt conveyors. Over a length of several metres, the belt closes and is formed by special devices into a tubular shape. From that point, the belt becomes an enclosed pipe that travels the entire conveying line before opening at the discharge end.

Flexibility
The flexible belt pipe design allows directional changes without the need for additional transfer stations. Its curves can either be horizontal or vertical, or a combination of both. The belt opens on its own before reaching the material discharging point. Following the material discharge, the belt on the lower strand is closed again on its return. This eliminates spilt material over the pipe conveyor line and has the advantage that the carrying side of the belt is once again inside the tube, before opening up near feed end.

Protection for your material and for the environment
The enclosed conveying means that your material is protected against external environmental factors, such as wind, humidity and rain, while the pipe configuration protects the environment against dust or any potential material loss. Where the environment is a concern, pipe conveyors have become the default choice, even preferred by regulatory bodies. There is no spillage on the return strand of enclosed section of conveyor, and extremely low dust occurrence during transport. Our systems are designed to handle up to 30-degree inclinations. We have engineered and installed systems with conveying angles from plus 29 degrees to minus 26.5 degrees, that includes conveying limestone, cement and other hot materials up to 160 degree Celsius.

A cost-effective solution
Our pipe conveyor systems are the go-to solution if you want to connect your mine or port to your plant for raw material; plant to port for finished product; or from plant to mines for waste disposal through the same conveyor. If you are upgrading an existing brownfield plant and have space constraints or are looking to tackle spillage from material handling conveyor systems, the pipe conveyors provide a cost-effective solution. In turn, maintenance and operating costs are also lowered. With more than 300 references and over 200 km of conveying length located in over 40 countries, our pipe conveyors are clearly the world’s foremost solutions in this area.

Features:

  • Reduced dust and spillage
  • Lower noise emissions
  • Inclines up to 30 degree
  • Horizontal and vertical curves starting with as small as 54 metres
  • Steep downhill conveying with high slope angles
  • Multiple feed and discharge points
  • Eight km and greater distances possible without transfer stations
  • Simultaneous conveying of different materials in both directions
  • Intelligent drive control systems reducing belt stress by torque-sharing
  • Lump sizes up to 200 mm (pipe diameter = 2.5 to three times maximum lump size)

Why choose FLSmidth to supply your pipe conveyor solution? Our systems incorporate patented features to deliver enhanced performance:

Belt rotation monitoring system to ensure that the pipe conveyor is not damaged due to uncontrolled rotation.
For two-way conveying systems, a unique pretzel arrangement of the crossing of the carry and return lines simplifies discharge end design and improves overall layout. Roller holding brackets that ensure ease of installation and maintenance.
Additional reasons why you should consider operating our pipe conveyors.
Safety elements ensures the pipe conveyor is not damaged because of oversized load or overfilling – in the case of overfilling, the upper part will be lifted, and an electrical switch will be activated to immediately stop the conveyor.
Apply energy saving technologies to reduce OPEX cost per tonne of material transport.
Our pipe conveyors are specially designed to ensure high availability and low investment costs for the transport of all types of bulk material. We incorporate our extensive know-how of conveyor design and experience working with a varied range of material into each pipe conveyor and varied applications we build. Our numerous specially developed design elements, many of them patented, have been fully tested and optimised in actual operation.

FLSmidth – a partner you can trust
We approach your project not just as suppliers, but as partners invested in your success. We provide equipment, software and advisory services to bring your pipe conveying operation to full potential, including electrical automation services for multi-drive synchronisation. We also provide aftermarket support. Our vast experience and knowledge ensure that you are given the advantage of global technology with a local presence.

ABOUT THE AUTHOR: The article is authored by Vivek Chaturvedi, Process Line Manager – Pipe Conveyors, FLSmidth Private Limited.

Communication by the management of the company

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Concrete

Cement Makers Reaffirm Commitment to Sustainable Growth

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World Environment Day spotlight on innovation and circularity

On World Environment Day, the Indian cement industry reiterated its commitment to supporting India’s climate ambitions through sustainable manufacturing, resource efficiency and the adoption of cleaner technologies.

The Cement Manufacturers’ Association (CMA) said the sector remains aligned with the Government of India’s Net Zero commitments and is accelerating efforts to reduce its environmental footprint while supporting the country’s infrastructure and development agenda.

Parth Jindal, President, CMA and Managing Director, JSW Cement, said the industry is increasingly adopting cleaner technologies, improving energy efficiency and expanding the use of alternative fuels and raw materials. He also highlighted the growing importance of circular economy practices, where industrial by-products and waste streams from one sector are utilised as resources in another.

“The Indian Cement Industry is aligned to the Government’s commitments on carbon mitigation and is accelerating the adoption of cleaner technologies, resource efficiency and circular economy practices while actively exploring the potential of Carbon Capture, Utilisation and Storage (CCUS) as a critical pathway for deep decarbonisation,” said Jindal.

He added that coprocessing industrial waste and by-products helps conserve natural resources, reduce disposal requirements and lower the environmental footprint across multiple sectors.

According to Jindal, sustainability is no longer limited to manufacturing processes but is increasingly influencing investment decisions, innovation strategies and long-term growth plans within the industry.

Echoing similar views, Dr Raghavpat Singhania, Vice President, CMA and Managing Director, JK Cement, said sustainable development extends beyond emissions reduction and must also focus on responsible resource utilisation and waste minimisation.

“Sustainability in the built environment cannot be measured by emissions alone. It is equally about how efficiently we use resources, how effectively we minimise waste and how responsibly we create the infrastructure that will serve future generations,” said Singhania.

He noted that the cement industry is advancing its sustainability agenda through greater resource efficiency, increased circularity, technological innovation and continuous improvements in manufacturing practices. As a key contributor to India’s infrastructure development, the sector has a critical role to play in balancing economic growth with environmental responsibility.

On the occasion of World Environment Day, industry leaders reaffirmed their commitment to supporting India’s climate goals while delivering the materials required for resilient, durable and sustainable infrastructure.

 

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Concrete

Building a Greener Future Together

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Environmental sustainability requires immediate action, not just long-term commitments and discussions. Recycling, circular economy practices, and technology-driven waste management can help industries reduce environmental impact while supporting sustainable growth.

Author: Jignesh Kundaria, Director and CEO, Fornnax Technology

World Environment Day serves as an important reminder that environmental sustainability can no longer remain confined to discussions, reports, or long-term commitments. The environmental challenges facing the world today demand immediate, measurable, and collective action. Across industries and communities, waste generation continues to outpace our ability to process it responsibly, placing increasing pressure on ecosystems, natural resources, public health, and the well-being of future generations.

One of the most significant shifts required today is a change in how society perceives waste. Rather than being viewed as a material to be discarded, waste must be recognised as a valuable resource that can contribute to both economic growth and environmental protection when managed through the right technologies and systems. This mindset forms the foundation of the circular economy model that countries across the world are increasingly adopting to reduce landfill dependence, recover valuable materials, and create more sustainable industrial ecosystems.

India has made meaningful progress in strengthening awareness around sustainability, recycling, and environmental responsibility over the past decade. Significant efforts are being made to formalise the recycling sector through improved infrastructure, technology adoption, policy implementation, and broader stakeholder participation. These developments are creating a stronger foundation for responsible waste management and resource recovery across the country.

However, achieving long-term environmental impact requires collaboration from all stakeholders. Industries, policymakers, technology providers, and communities must work together with greater accountability to strengthen recycling ecosystems, encourage responsible waste management practices, and create sustainable outcomes through consistent execution rather than temporary interventions.

As someone closely associated with the recycling industry, I firmly believe that technology will play a decisive role in addressing future environmental challenges. Advanced recycling systems have the potential to recover valuable resources, reduce pollution, minimise landfill burdens, and conserve energy, creating a more sustainable future for generations to come. This belief is deeply reflected in Fornnax’s motto, “Committed to Create a Green Future,” which embodies our commitment to building long-term environmental value through innovation and responsible action.

At the same time, technology alone cannot deliver meaningful change. Real progress requires intent, awareness, participation, and a shared sense of responsibility. Sustainable development can only be achieved when innovation is supported by collective action and a genuine commitment to environmental stewardship.

On this World Environment Day, let us move beyond conversations and take meaningful steps towards creating a cleaner, greener, and more sustainable planet. By embracing innovation, strengthening recycling ecosystems, and acting responsibly today, we can create lasting environmental impact and secure a better future for generations to come.

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Concrete

JK Lakshmi Advances LC3 Cement Expansion

Company highlights commercial production and research partnerships

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The meeting reviewed progress in limestone calcined clay cement (LC3) technology and its commercial adoption in India’s cement sector, focusing on low-carbon alternatives to conventional binders. JK Lakshmi Cement noted that limestone calcined clay cement can reduce carbon dioxide emissions by up to 40 per cent compared with conventional cement and said this reduction supports industry decarbonisation. The company highlighted that it was among the first two cement manufacturers in India to move LC3 into commercial production after the Bureau of Indian Standards approved the technology as a cement standard.

Vinita Singhania said the transition of LC3 from research to commercial production reflected collaboration between industry, academia and international institutions. Maya Tissafi acknowledged JK Lakshmi Cement’s role in advancing LC3 adoption in India and its contribution in taking the technology from laboratory trials to commercial implementation. Both representatives underlined the growing relevance of sustainable construction materials as India expands infrastructure and urban development.

The meeting explored continued collaboration with Swiss research institutions such as EPFL, EMPA and ETH Zurich alongside Indian academic partners and development organisations. JK Lakshmi Cement has been associated with the LC3 initiative since 2014 and worked with EPFL, IIT Delhi, IIT Madras, Development Alternatives and Technology and Action for Rural Advancement. The company conducted one of the earliest industrial trials of LC3 and recently announced commercial production of Green Pro LC3 cement from its Jaykaypuram plant in Rajasthan.

India remains the world’s second-largest cement producer and expansion of infrastructure, urbanisation and housing demand continue to support long-term sector growth, increasing interest in low-carbon technologies. The company reported an annual turnover of more than Rupees (Rs) 60 bn and current cement capacity of about 18 million (mn) tonnes (t) per annum, with a target of reaching 30 million (mn) tonnes (t) by 2030. Apart from grey cement, the company also makes ready-mix concrete, gypsum plaster, wall putty, primers, adhesives and fly ash blocks, and both sides concluded on the need for continued collaboration to develop sustainable construction solutions.

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