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Customised solution for every stage of construction

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ACC, one of the oldest cement manufacturers in the country, is credited as the first commercial ready-mix concrete producer. The cement/concrete producer has passed through different phases of lifecycle and is at crossroads today.

ACC is a pioneer in cement and concrete. We are not merely selling concrete products to our customers, we sell solutions. ACC has a wide range of solutions to cater the needs of challenging construction problems. We are proud to have a huge array of solutions brought out of years of research at our R&D Centre in Thane and the best of knowledge transfer from one of the world’s finest construction development labs based in Lyon, France. We are always ahead of the market and we develop the concrete and concrete technology to meet the future requirement. Earlier we were producing about M-40, M-50; today, we are in the stage of producing M-100 and in future we would produce more than M-100 based on demand in high rise segment. As market demand is moving rapidly towards higher grade of concrete, we have done a lot of R&D work through our central R&D centre and technologies have been developed to provide sustainable, high-rise solutions. We have a vast range of customised value added solutions to address the specific requirement of customers. We have Centre of Excellence (CoE) located in Thane where various products / solutions have been showcased to create more awareness to customers. It’s our moment of great pride to say that ACC RMX is the only ready-mix company in India to have both EPD (Environmental Product Declaration) & GreenPro certification for all its products.

Lightweight concrete: ACC Feathercrete
ACC Feathercrete is a concrete solution, scientifically designed to be 50-70 per cent lighter than conventional concrete. This unique property helps in drastic reduction of the structural dead load- making it a preferred solution for all non structural applications such as Terrace/Sunkan slabs, partition walls, profile correction, composite slabs on metal decks and bridge repair. Feathercrete also exhibits better sound- resistant properties, which make it an ideal solution for structures requiring sound insulation.

Historically, lightweight concrete was extensively used for ship building in the United States in the year 1918 and 1919. Lightweight concrete is known to have better shock resistance as compared to conventional concrete in atomic bomb test of buildings

Superfast solution: ACC Jetsetcrete
ACC Jestsetcrete
is a specially-engineered solution, crafted to gain ultra high strength in a few hours. Packed with advance features such as "rapid strength gain" and "self levelling" which facilitates quicker removal of formwork and offers greater flexibility vis-a vis conventional concrete. Jetsetcrete is hence the perfect solution, which will always help you fast-track your construction speed from days to just a few hours. Jetsetcrete can give 5-7 per cent cost saving for a project at an elemental level. It is an ideal solution for a country like India where on an average residential projects get delayed by approximate three years

Heat resistance concrete: ACC Refraxcrete
This concrete is designed for industrial application and requires different engineering performance. For applications like foundry castings, jet blasts where the temperature in and around concrete exceeds 300 degree Celsius ordinary concrete can suffer damage effecting lifecycle and durability of these structures. Elements could distort, displace, and the concrete surface could also spall, ACC Refraxcrete is highly-engineered concrete for structures exposed to high temperatures available in all grades.

ACC RMX for futuristic value-added solution
We are in the continuous process of developing various customised solutions based on the market demands and future needs.

To address the scenario of rising global temperature, Increase usage of air conditioning, we have heat insulation concrete solutions.

Light weight sound insulating concrete will help us to reduce the noise level by 15 dB

As per the study on influence of chloride threshold value in service life prediction of RCC- Indian Academy of Science, 3 per cent of world’s GDP is lost due to premature deterioration and corrosion of concrete structure. We have developed ACC Cure Crete, ACC antibacterial concrete to address these issues.

We have extensive range of customised products and solutions to serve better to our prestige customers:

Flow Crete is a solution by ACC for architects and engineers aimed towards the best finishing for structures having congested reinforcements. It facilitates enhancement of site productivity and significantly reduces the noise level, thanks to its self-consolidating properties.

We have a range of decorative solutions for architects in the form of imprint Crete and Colour Crete.

We have Temperature controlled concrete i.e., ACC Cool Crete and ACC Insulocrete

Road construction is another segment where we provide a number of solutions in the form of UTWT, UTWT-8, and UTWT-24, Super coat and Super coat Premium

We have fast setting concrete solutions i.e., ACC Jetsetcrete and light weight concrete solutions

ACC is well known as one of the best solution providers to mid and high rise towers. ACC Ultivacrete is the high strength and high performance concrete for high rise construction

We also offer sustainable solutions in the form of Permecrete and Life Crete, which are aimed at ground water conservation and long term durability of concrete

We also have Neev, Aadhar, and Suraksha, for footings, columns, and slabs, respectively, aimed at individual house builders and other smaller construction projects. These products have better properties compared to the generic grades of concrete available in the market.

All our products are designed with long-term applicability in mind. They are designed to have a higher service life than any of the other products offered in the market. ACC is a strong believer in sustainable solutions and this is the key pillar of thought while designing our concrete solutions.

ACC is a part of Lafarge Holcim Group (a world leader in construction solutions) with which it enables ACC to leverage technical support and global expertise on new technology in the field of construction. ACC has an established track record of consistently partnering with the biggest names in the country.

It has a strong backup of a world class research centre at Lyon, thus ensuring best-in-class solutions, making it the leading choice when it comes to construction solutions.

We have a very robust and mature quality control system deployed across our pan India operations. Each cluster has a full-fledged central quality lab to perform raw material analysis and mix design evaluation. These cluster labs are backed by a state-of the-art R&D lab, which we also call mini Lyon, located in Thane. Mix designs used in production are approved and controlled by a central desk in R&D lab in Thane. Most of our commercial plants are certified by QCI (Quality Council of India).

Due to the focussed government policies and the impetus of smart cities, the construction industry in India has been booming.

Numerous infrastructure projects such as roads, metros, and airports, are in pipeline for the next decade. Major demand is expected from the mid and high rise segment, especially for slum development and rehabilitation projects. We have been signing contracts for power projects, metro works, and commercial spaces such as industries, factories, malls, and software parks.

ABOUT THE AUTHOR:
Prahlad Mujumdar, CEO – Concrete and B2B Business, ACC Ltd.

CC RMX is the only ready-mix company in India to have both EPD (Environmental Product Declaration) & GreenPro certification for all its products.

ACC is a part of Lafarge
Holcim Group with which it enables ACC to leverage technical support and global expertise on new technology in the field of construction.

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Economy & Market

TSR Will Define Which Cement Companies Win India’s Net-Zero Race

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Jignesh Kundaria, Director and CEO, Fornnax Technology

India is simultaneously grappling with two crises: a mounting waste emergency and an urgent need to decarbonise its most carbon-intensive industries. The cement sector, the second-largest in the world and the backbone of the nation’s infrastructure ambitions, sits at the centre of both. It consumes enormous quantities of fossil fuel, and it has the technical capacity to consume something else entirely: the waste our cities cannot get rid of.

According to CPCB and NITI Aayog projections, India generates approximately 62.4 million tonnes of municipal solid waste annually, with that figure expected to reach 165 million tonnes by 2030. Much of this waste is energy-rich and non-recyclable. At the same time, cement kilns operate at material temperatures of approximately 1,450 degrees Celsius, with gas temperatures reaching 2,000 degrees. This high-temperature environment is ideal for co-processing, ensuring the complete thermal destruction of organic compounds without generating toxic residues. The physics are in our favour. The infrastructure is not.

Pre-processing is not the support act for co-processing. It is the main event. Get the particle size wrong, get the moisture wrong, get the calorific value wrong and your kiln thermal stability will suffer the consequences.

The Regulatory Push Is Real

The Solid Waste Management (SWM) Rules 2026 mandate that cement plants progressively replace solid fossil fuels with Refuse-Derived Fuel (RDF), starting at a 5 per cent baseline and scaling to 15 per cent within six years. NITI Aayog’s 2026 Roadmap for Cement Sector Decarbonisation targets 20 to 25 per cent Thermal Substitution Rate (TSR) by 2030. Beyond compliance, every tonne of coal replaced by RDF generates measurable carbon reductions which is monetisable under India’s emerging Carbon Credit Trading Scheme (CCTS). TSR is no longer a sustainability metric. It is a financial lever.

Yet our own field assessments across multiple Indian cement plants reveal a sobering reality: the primary barrier to scaling AFR adoption is not waste availability. It is the fragmented and under-engineered pre-processing ecosystem that sits between the waste and the kiln.

Why Indian Waste Is a Different Engineering Problem

Indian municipal solid waste is not the material that imported shredding equipment was designed for. Our waste streams frequently exceed 40 per cent to 50 per cent moisture content, particularly during monsoon cycles, saturated with abrasive inerts including sand, glass, and stone. Plants relying on imported OEM equipment face months of downtime awaiting proprietary spare parts. Machines built for segregated, low-moisture waste fail quickly and disrupt the entire pre-processing operation in Indian conditions.

The two most common failures we observe are what I call the biting teeth problem and the chewing teeth problem. Plants relying solely on a primary shredder reduce bulk waste to large fractions, but the output remains too coarse for stable kiln combustion. Others attempt to use a secondary shredder as a standalone unit without a primary stage to pre-size the feed, leading to catastrophic mechanical failure. When both stages are present but mismatched in throughput capacity, the system becomes a bottleneck. Achieving the 40 to 70 tonnes per hour required for meaningful coal displacement demands a precisely coordinated two-stage process.

Engineering a Made-in-India Answer

At Fornnax, our response to these challenges is grounded in one principle: Indian waste demands Indian engineering. Our systems are built around feedstock homogeneity, the holy grail of kiln stability. Consistent particle size and predictable calorific value are the foundation of stable kiln combustion. Without them, no TSR target is achievable at scale.

Our SR-MAX2500 Dual Shaft Primary Shredder (Hydraulic Drive) processes raw, baled, or loosely mixed MSW, C&I waste, bulky waste, and plastics, reducing them to approximately 150 mm fractions at throughputs of up to 40 tonnes per hour. The R-MAX 3300 Single Shaft Secondary Shredder (Hydraulic Drive), introduced in 2025, takes that primary output and produces RDF fractions in the 30 to 80 mm range at up to 30 tonnes per hour, specifically optimised for consistent kiln feeding. We have also introduced electric drive configurations under the SR-100 HD series, with capacities between 5 and 40 tonnes per hour, already operational at a leading Indian waste-processing facility.

Looking ahead, Fornnax is expanding its portfolio with the upcoming SR-MAX3600 Hydraulic Drive primary shredder at up to 70 tonnes per hour and the R-MAX2100 Hydraulic drive secondary shredder at up to 20 tonnes per hour, designed specifically for the large-scale throughput that higher TSR ambitions require.

The Investment Case Is Now

The 2070 Net-Zero target is not a distant goal for India’s cement sector. It starts today, with decisions being made on the plant floor.

The SWM Rules 2026 are already in effect, requiring cement plants to replace coal with RDF. Carbon credit markets are opening up, and coal prices are not going to get cheaper. Every tonne of coal a cement plant replaces with waste-derived fuel saves money on one side and generates carbon credit revenue on the other. Pre-processing infrastructure is no longer just a compliance requirement. It is a business investment with a measurable return.

The good news is that nothing is missing. The technology works. The waste is available in every Indian city. The government has provided the policy direction. The only thing standing between where the industry is today and where it needs to be is the commitment to build the right infrastructure.

The cement companies that move now will not just meet the regulations. They will be ahead of every competitor that waits.

About The Author

Jignesh Kundaria is the Director and CEO of Fornnax Technology. Over an experience spanning more than two decades in the recycling industry, he has established himself as one of India’s foremost voices on waste-to-fuel technology and alternative fuel infrastructure.

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Concrete

WCA Welcomes SiloConnect as associate corporate member

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The World Cement Association (WCA) has announced SiloConnect as its newest associate corporate member, expanding its network of technology providers supporting digitalisation in the cement industry. SiloConnect offers smart sensor technology that provides real-time visibility of cement inventory levels at customer silos, enabling producers to monitor stock remotely and plan deliveries more efficiently. The solution helps companies move from reactive to proactive logistics, improving delivery planning, operational efficiency and safety by reducing manual inspections. The technology is already used by major cement producers such as Holcim, Cemex and Heidelberg Materials and is deployed across more than 30 countries worldwide.

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Concrete

TotalEnergies and Holcim Launch Floating Solar Plant in Belgium

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TotalEnergies and Holcim have commissioned a floating solar power plant in Obourg, Belgium, built on a rehabilitated former chalk quarry that has been converted into a lake. The project has a generation capacity of 31 MW and produces around 30 GWh of renewable electricity annually, which will be used to power Holcim’s nearby industrial operations. The project is currently the largest floating solar installation in Europe dedicated entirely to industrial self-consumption. To ensure minimal impact on the surrounding landscape, more than 700 metres of horizontal directional drilling were used to connect the solar installation to the electrical substation. The project reflects ongoing collaboration between the two companies to support industrial decarbonisation through renewable energy solutions and innovative infrastructure development.

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