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Collaboration among stakeholders is key

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Ashutosh Pandita, Director Head – BU Cement, TKIL Industries discusses revolutionising cement production for a sustainable future and driving efficiency with the use of technology.

Tell us about the technological innovations you have introduced in the cement industry.
The cement industry has seen significant advancements in technology, with a primary focus on reducing carbon footprints. Our innovations are designed to lower fuel consumption, optimise power usage and minimise dust emissions, all of which contribute to achieving net-zero emissions. We have implemented cutting-edge solutions such as advanced alternative fuel feeding systems and are exploring oxyfuel combustion technology, which is currently in its early stages of development. These technologies not only improve operational efficiency but also align with the industry’s sustainability goals. By adopting these measures, we are empowering the cement sector to reduce its environmental impact while maintaining productivity and competitiveness.

How are you integrating sustainability and decarbonisation in your operations and assisting the cement industry with the same?
Sustainability and decarbonisation are at the forefront of our efforts, and we are addressing them through a range of innovative technologies. Decarbonisation, for instance, is being achieved by reducing energy and fuel consumption in cement production processes. This involves the adoption of green technologies under our ‘Gray to Green’ initiatives, which aim to transform traditional methods into environmentally friendly practices. Key developments include calcined clay technology, which lowers the clinker factor in cement production, and advancements in oxyfuel combustion, which reduce carbon dioxide emissions. These efforts not only help us reduce the carbon footprint of the industry but also set a benchmark for sustainable practices that others can adopt. We are confident that these technologies will play a pivotal role in the cement industry’s transition to a low-carbon future.

How do you see the Net Zero Journey unfolding?
The Net Zero mission is an ambitious and inspiring challenge for the cement industry, and I find it personally exciting to witness the collective enthusiasm and commitment among stakeholders. There is a clear sense of urgency and determination across the value chain, from manufacturers to technology providers and regulatory bodies. Our journey toward Net Zero involves a multi-faceted approach. It includes adopting advanced energy-efficient technologies, integrating alternative fuels into the production process, and exploring innovative solutions like carbon capture and utilisation (CCU). Collaboration among stakeholders is key to achieving this vision. By pooling resources, sharing expertise, and driving innovation, I am confident that the industry is on the right track.

Concrete

CCU testbeds in Tamil Nadu

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Tamil Nadu is set to host one of India’s five national carbon capture and utilisation (CCU) testbeds, aimed at reducing CO2 emissions in the cement industry as part of the country’s 2070 net-zero goal, as per a news report. The facility will be based at UltraTech Cement’s Reddipalayam plant in Ariyalur, supported by IIT Madras and BITS Pilani. Backed by the Department of Science and Technology (DST), the project will pilot an oxygen-enriched kiln capable of capturing up to two tonnes of CO2 per day for conversion into concrete products. Additional testbeds are planned in Rajasthan, Odisha, and Andhra Pradesh, involving companies like JK Cement and Dalmia Cement. Union Minister Jitendra Singh confirmed that funding approvals are underway, with full implementation expected in 2025.

Image source:https://www.heavyequipmentguide.ca/

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Concrete

JSW Cement gears up for IPO

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JSW Cement has set the price range for its upcoming initial public offering(IPO) at US$1.58 to US$1.67 per share, aiming to raise approximately US$409 million. As reported in the news, around US$91 million from the proceeds will be directed towards partially financing a new integrated cement plant in Nagaur, Rajasthan. Additionally, the company plans to utilise US$59.2 million to repay or prepay existing debts. The remaining capital will be allocated for general corporate purposes.

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Concrete

Cement industry to gain from new infrastructure spending

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As per a news report, Karan Adani, ACC Chair, has said that he expects the cement industry to benefit from the an anticipated US$2.2tn in new public infrastructure spending between 2025 and 2030. In a statement he said that ACC has crossed the 100Mt/yr cement capacity milestone in April 2025, propelling the company to get closer to its ambitious 140Mt/yr target by the 2028 financial year. The company’s capacity corresponds to 15 per cent of an all-India installed capacity of 686Mt/yr.

Image source:https://cementplantsupplier.com/cement-manufacturing/emerging-trends-in-cement-manufacturing-technology/

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