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Collaboration among stakeholders is key

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Ashutosh Pandita, Director Head – BU Cement, TKIL Industries discusses revolutionising cement production for a sustainable future and driving efficiency with the use of technology.

Tell us about the technological innovations you have introduced in the cement industry.
The cement industry has seen significant advancements in technology, with a primary focus on reducing carbon footprints. Our innovations are designed to lower fuel consumption, optimise power usage and minimise dust emissions, all of which contribute to achieving net-zero emissions. We have implemented cutting-edge solutions such as advanced alternative fuel feeding systems and are exploring oxyfuel combustion technology, which is currently in its early stages of development. These technologies not only improve operational efficiency but also align with the industry’s sustainability goals. By adopting these measures, we are empowering the cement sector to reduce its environmental impact while maintaining productivity and competitiveness.

How are you integrating sustainability and decarbonisation in your operations and assisting the cement industry with the same?
Sustainability and decarbonisation are at the forefront of our efforts, and we are addressing them through a range of innovative technologies. Decarbonisation, for instance, is being achieved by reducing energy and fuel consumption in cement production processes. This involves the adoption of green technologies under our ‘Gray to Green’ initiatives, which aim to transform traditional methods into environmentally friendly practices. Key developments include calcined clay technology, which lowers the clinker factor in cement production, and advancements in oxyfuel combustion, which reduce carbon dioxide emissions. These efforts not only help us reduce the carbon footprint of the industry but also set a benchmark for sustainable practices that others can adopt. We are confident that these technologies will play a pivotal role in the cement industry’s transition to a low-carbon future.

How do you see the Net Zero Journey unfolding?
The Net Zero mission is an ambitious and inspiring challenge for the cement industry, and I find it personally exciting to witness the collective enthusiasm and commitment among stakeholders. There is a clear sense of urgency and determination across the value chain, from manufacturers to technology providers and regulatory bodies. Our journey toward Net Zero involves a multi-faceted approach. It includes adopting advanced energy-efficient technologies, integrating alternative fuels into the production process, and exploring innovative solutions like carbon capture and utilisation (CCU). Collaboration among stakeholders is key to achieving this vision. By pooling resources, sharing expertise, and driving innovation, I am confident that the industry is on the right track.

Concrete

Star Cement launches ‘Star Smart Building Solutions’

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Star Cement has launched ‘Star Smart Building Solutions,’ a new initiative aimed at promoting sustainable construction practices, as per a recent news report. This venture introduces a range of eco-friendly products, including tile adhesives, tile cleaners and grouts, designed to enhance durability and reduce environmental impact. The company plans to expand this portfolio with additional value-added products in the near future. By focusing on sustainable materials and innovative building solutions, Star Cement aims to contribute to environmentally responsible construction and meet the evolving needs of modern infrastructure development.

Image source:https://www.starcement.co.in/

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Concrete

Nuvoco Vistas reports record quarterly EBITDA

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Nuvoco Vistas reported its highest-ever quarterly consolidated EBITDA of Rs.556 crore in Q4 FY25, with annual EBITDA at Rs.1,391 crore. Cement sales reached 19.4 MMT in FY25, with Q4 contributing 5.7 MMT. Revenue rose 4 per cent YoY to Rs.3,042 crore in Q4. Net debt reduced by Rs.390 crore to Rs.3,640 crore. The company received NCLT approval for acquiring Vadraj Cement, targeting 31 MMTPA capacity by FY27. Key marketing initiatives, expanding RMX and MBM businesses, and a focus on sustainability (457 kg CO2/tonne) drove performance. Nuvoco remains focused on premiumisation, operational efficiency, and market expansion.

Image source:nuvoco.com

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Concrete

UltraTech Cement increases capacity by 1.4Mt/yr

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UltraTech Cement has expanded its production capacity by 1.4 million tonnes per annum (Mt/yr) through a combination of debottlenecking efforts and operational efficiency upgrades across several of its plants. The enhancements include an addition of 0.6Mt/yr in grinding capacity at the Nagpur facility in Maharashtra and a combined 0.8Mt/yr at the Panipat and Jhajjar units in Haryana. With these upgrades, the company’s total domestic grey cement capacity has risen to 184.8Mt/yr, while its global capacity now stands at 190.2Mt/yr.

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