Concrete
Creating Pathways to Neutralise the Impact of Carbon Emission in India
Published
5 years agoon
By
admin
Indian cement companies are way ahead of their western counterparts in curbing carbon emissions. India’s contribution to decarbonisation is well received and applauded by the global community.
Indian cement companies are way ahead of their western counterparts in curbing carbon emissions. India’s contribution to decarbonisation is well received and applauded by the global community. However, much is yet to be achieved if we are to meet our net zero targets. We present an overview of how the industry is accelerating its endeavours at becoming carbon neutral, efficiently sustainable and environment positive.
India was the second largest producer of cement in the world accounting for over 7 per cent of the global installed capacity, as per a report published by the Statista Research Department, India, in 2020. The cement consumption in India stood at 340 million metric tonnes. Dominated by the private sector, the industry is instrumental in building the economy of the country at large, attracting global investments and interest in technological advancements and alternative methods.
As discussed at the Concreatech Conference 2018, a Cement Manufacturers Association Initiative (under the Ministry of Environment, Forest and Climate Change, Government of India), more than 10 million houses are to be constructed in urban India and about 3.7 million houses have been sanctioned for rural India; redevelopment of around 900 railway stations is on the anvil and, of course, 99 cities have been selected under the Smart Cities Mission for development of infrastructure. This would largely demand cement for their implementation.
Similarly, the Bharatmala Pariyojna by the government of India, aims at the construction of 83,677 km (51,994 mi) roads, including 34,800 km (21,600 mi) of additional highways and roads across the country, apart from an existing plan of building 48,877 km (30,371 mi) of new highways by the National Highway Authority of India. This plan is set to be implemented in two phases. Phase 1 from 2017 to 2022 and the Phase 2 by December 2024.
The housing and real estate sector of India accounted for approximately 55 per cent of the total cement consumption in the financial year 2020-2021. With initiatives like building ‘Smart Cities Mission,’ building road infrastructure and the massive development taking place in the country, the consumption of cement is only going to rise and is expected to go up to 550 million metric tonnes by 2025.
The Indian cement industry is also one of the leading employment providers of the country and employs about 20,000 people downstream for every million tonnes of cement produced, according to the Cement Manufacturers Association.
Energy efficiency
The process of cement making, from mining to packaging, is an energy intensive process that emits carbon dioxide and other Greenhouse Gases (GHG) in the environment at various stages. The rising demand of cement is a testament that this damaging impact will deepen on the environment. Constituting a total of 8 per cent of national emission, it is a resultant of electricity usage, combustion of fossil fuels and conversion process of limestone to lime. In 2020, the total emission was valued at 123 million metric tons of carbon dioxide (MtCO2). Average ‘specific thermal energy consumption’ and average ‘specific electrical energy consumption’ in the Indian cement industry is 3.1 GJ/tonne of clinker and 80 kWh/tonne of cement, respectively.
There are two major reasons to cut or reduce the emissions by the cement industry: to meet the global climate targets and to reduce air pollution which is a prime cause for health issues in the Indian population. This presents the industry with a unique challenge that is not widely understood beyond the sector. Major players in the cement industry in India are complying to standards for the environment and have pledged themselves within the Paris Agreement that aims to cut down on the GHG emissions and move towards a carbon zero environment.
This agreement is a legally binding international treaty on climate change under the United Nations. Its goal is to limit global warming to well below 2, preferably to 1.5 degree Celsius, compared to pre-industrial levels. In this landmark agreement, nations and global players of the cement industry come together for a common cause to undertake ambitious efforts to combat climate change and adapt to its effects.
Roadmap to greener pastures
The Global Cement & Concrete Association (GCCA) has laid a roadmap to achieve carbon-neutral concrete by 2050. This would require use of alternative sources of energy, innovation in technology, energy compliant equipment and activities towards the environment that help neutralize the carbon emitted by the cement manufacturing process. Decarbonisation refers to the process of reducing the carbon dioxide output from a particular process.
In 2019, the many companies and the World Business Council for Sustainable Development (WBCSD) launched the Indian Cement Sector SDG Roadmap. The Sustainable Development Goals (SDGs) represent a universal framework to collectively achieve prosperity goals for nations to achieve on the road to 2030. It also presents business opportunities and the council has advised to keep these goals as the core of company policies to open up bigger and better business opportunities with players from across the globe.
Convened by nine leading cement manufacturers in India, namely, ACC, Ambuja Cement, CRH, Dalmia Cement (Bharat) Limited, Heidelberg Cement, Shree Cement, Orient Cement, UltraTech Cement as well as Votorantim Cimentos, India launched a country level roadmap to explore the Sustainable Development Goals Agenda for 2030. Within this initiative, the companies work on multiple factors like interaction amongst one another about achieving SDGs, identifying key areas where the most transformative developments and installations can take place that aid the companies to achieve their goals, and means and methods to maximise the sustainable impact on the environment through various projects, policies and regulations.
The Intergovernmental Panel on Climate Change (IPCC) is the United Nations body for assessing the science related to climate change. According to IPCC, to limit global warming to 1.5-2°C, global CO2 emissions must fall by 55 per cent by 2030 compared to 1990 levels. Currently, cement emissions are down only about 20 per cent based on 1990 levels.
The challenge to achieve this is two fold. Cement manufacturing is an energy intensive process, which is mainly done through non-renewable resources. The other is the emission of carbon dioxide due the burning of limestone in the pyroprocessing method.
For every tonne of cement produced, one tonne of carbon dioxide is produced. two-thirds of this emissions comes from the limestone burning process, while the remaining is from the energy required for the process.
Cement industry in India has taken major steps to move forward in the direction of carbon-zero cement by adapting to alternative raw materials, alternative sources of energy and carbon capture technology to reduce the emission of carbon. Besides taking steps to reduce the emission, they have also created waste management facilities, green belts, water reserves and much more to lessen its impact on the environment.

One of the most sought after paths towards reducing carbon emission is use of alternative
energy sources for heating the kiln in cement manufacturing. The Indian cement industry has moved towards consuming fly ash produced by India’s thermal power plants. It aso consumes 100 per cent of slag produced by India’s steel sector leading to lesser waste and lower emission levels, which is a win-win for all of the mentioned industries and mostly for the environment.
UltraTech Cement, India’s largest producer of grey cement, white cement and ready-mix concrete is driving sustainability across its value chain of operations. As published in their Sustainability Development Goals report, the company aims to reduce 22.2 per cent of carbon emissions for every ton of cementitious material it produces by March 31, 2030 from the levels of March 2017. A total
of 6 per cent reduction in CO2 emissions on the base year value of 2017 has been achieved till March 31, 2021.
“At JK Lakshmi Cement, we are working towards achieving a carbon neutral environment by use of alternative fuel, raw materials and energy sources, waste management and reuse. We have solar power plants that we use to power the kiln which saves energy consumptions and helps create a positive outcome in the manufacturing process,” says
Dr. Hitesh Sukhwal, Senior Manager (Head Environment), JK Lakshmi Cement.
“We have taken up a Thermal Substitution Rate target of 10 per cent by 2025 and are on the path to achieving that with alternative fuels and optimisation through waste reduction and recovery is on target to achieve the sustainability goals of the organisation,” he adds.
Carbon emission has become a matter of concern and a topic of discussion globally. Big scale manufacturers are understanding the consequences of this emission and are putting an effort towards reducing it. At various levels of the country’s government and global scale, associations are forming to achieve the sustainability goals.
Prashant Bangur, Joint Managing Director, Shree Cement, says “Five years ago, there were no norms for C02 and N2O emission through clinker. The new government, thankfully, has created norms, which put a limit on the carbon or sulphur that we can emit in the environment. The whole industry has to comply with these limits set by the government and monitor their emissions”.
At the COP26 Climate Summit at Glasgow, India has committed to achieve a net-zero emission by 2070. Leading cement manufacturers of India have become a part of GCCA India and have started working on achieving the goal by bringing down the carbon emissions from the industry by 45 per cent by 2030. This will be done by focusing on clinker substitution, using alternative fuels, heat and waste recovery and reuse, and use of newer and better technologies to support the pledge that the nation has taken towards the betterment of the environment.
Kanika Mathur
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Concrete
Akhoya Gets New 2.2 Km Road Link Under SASCI
Two cement concrete roads opened at Rs 29.1 million (mn) cost
Published
10 hours agoon
July 3, 2026By
admin
Two cement concrete pavement roads covering a total stretch of 2.2 km in Akhoya village were inaugurated on 27th June 2026 by MLA Nuklutoshi Longkumer, who attended as the special guest. The project comprises the one km L Pangersowa Road and the one point two km Longchara Junction to RC Chiten Jamir Memorial Government High School road. A formal programme followed the inauguration at the school auditorium.
A technical report was presented by Er Waloniba of the Urban Engineering Wing-III, Kohima, which stated the project was sanctioned in March 2026 under the Special Assistance to States for Capital Investment scheme for 2025-26 at a sanctioned cost of Rs 29.1 million (mn). The work order was issued to M/s Ensign Construction on thirtieth April 2026 with a stipulated completion period of 12 months. Work commenced on fourth May 2026 and was completed on sixth June 2026, with the contractor and team finishing the tasks in around two months. The project included a single-lane cement concrete pavement with side drains, two slab culverts and breast walls at required locations.
Longkumer acknowledged the Chief Minister, the advisor for urban development, contractors and other stakeholders for the allocation and support, and he commended the contractor for early completion. He noted that cooperation from landowners and the community had been important in resolving land related issues that can otherwise delay developmental works. He emphasised that planned developmental activities carried out with collective effort would enable more projects to be implemented successfully.
The headmaster of RC Chiten Jamir Memorial Government High School, I Chubasenba Longkumer, outlined the school background, noting it was established in 1962, was earlier known as Government High School Changtongya and was renamed in 2014. Local representatives said the improved approach roads would ease access for students, staff, patients and the general public and fulfil a long standing aspiration of residents. A dedicatory prayer was offered by the pastor and the programme concluded with a ribbon cutting attended by village council and town council representatives.
Indian Cement Review (ICR) and Fuller Technologies brought industry, policy and technology leaders together to discuss how cement innovation can drive green construction at scale, writes Rakesh Rao.
India is building at a pace few countries can match. Highways, airports, housing, logistics parks, industrial corridors and urban infrastructure are reshaping the country’s economic geography. But beneath this growth story lies a difficult question: can India continue to build at scale without locking itself into a high-carbon future?
That question formed the core of an online panel discussion titled “Driving Green Construction Through Cement Innovation”, organised by Indian Cement Review (ICR) in association with Fuller Technologies as the Presenting Partner on June 25, 2026. The webinar brought together experts from cement technology, R&D, global industry platforms, building performance policy and international development cooperation to examine how low-carbon cement and material innovation can accelerate India’s green construction transition.
The discussion came at a crucial time. India has committed to achieving net-zero emissions by 2070 and reducing the carbon intensity of its economy by 45 per cent by 2030. At the same time, the country’s construction sector is expanding rapidly, driven by urbanisation, infrastructure development, housing demand and industrial growth. Cement, as one of the most widely used construction materials, sits at the heart of this transition. It is indispensable to development, but also central to the challenge of reducing embodied carbon in buildings and infrastructure.
Moderated by Nitika Krishan, Senior Urban Infrastructure and Sustainable Policy Consultant, the panel featured:
- Kiranmai Sanagavarapu, Director, Low Carbon Solutions, Fuller Technologies;
- Dr Hemantkumar Aiyer, VP and Head R&D, Nuvoco Vistas Corp Ltd;
- Devika Wattal, Innovation Lead, Global Cement and Concrete Association (GCCA);
- Dr Sunita Purushottam, MD, GBPN India (Global Buildings Performance Network); and
- Vaibhav Rathi, Senior Technical Advisor, GIZ (the German Agency for International Cooperation)
Setting the tone for the discussion, Nitika Krishan underlined the scale of the challenge before the sector. “The question before us is no longer whether we build, but how we build sustainably,” she said. She pointed out that construction accounts for nearly 40 per cent of global energy-related carbon emissions when both operational and embodied carbon are considered. Cement production, she added, remains one of the hardest industrial processes to decarbonise.
For India, this is not merely an environmental issue. It is a development issue, a competitiveness issue and increasingly, a market issue. As one of the world’s largest cement producers and among the fastest-growing construction markets, India’s material choices will influence the carbon trajectory of its built environment for decades. As Krishan observed, sustainability solutions in economies such as India must not remain limited to laboratory success. They must be scalable, commercially viable and practical at national level.
The innovation gap: From technology to market
Experts believe that there is a need to bridge the innovation gaps for making decarbonisation in cement and concrete scalable. Devika Wattal of GCCA, explained, “The starting point must be the core cement manufacturing process itself. The first and foremost is the heart of our process, the heart of cement manufacturing. How do we reduce clinker? That is always a topic where industry is working very intrinsically.”
Clinker reduction remains one of the most important pathways for lowering emissions in cement. Since clinker production is energy-intensive and chemically emits carbon dioxide, reducing the clinker factor through supplementary cementitious materials (SCMs), blended cements and new chemistries can have a significant impact. Wattal also noted that carbon capture, utilisation and storage (CCUS) will have a role, though it may not be the first lever for all markets.
However, she stressed that innovation cannot stop at technology development. A solution that works in the lab must also be adaptable to industry, scalable in production and acceptable in construction practice. “It is important for that innovation to be adaptable, to be scalable, and so that it can be executed in real time,” she said.
Wattal also called for stronger enabling systems around innovation. These include performance-based standards, product-level embodied carbon databases and clearer frameworks for evaluating green materials. Without these, low-carbon cement products may struggle to compete with conventional materials in procurement and design.
R&D must balance carbon, cost and performance
Bringing in the R&D perspective into the discussion, Dr Hemantkumar Aiyer of Nuvoco Vistas emphasised that low-carbon cement development cannot be treated as a single-variable exercise. Cement must perform in real construction conditions. It must deliver strength, durability, consistency and cost competitiveness, while also reducing carbon.
“The root of understanding and balancing all these aspects lies in materials, and knowing the materials,” he said.
According to Dr Aiyer, R&D teams must understand the variability of raw materials such as fly ash, slag and clinker. Different sources produce different material behaviours. This makes mix optimisation, material characterisation and processing-property relationships critical. When performance is affected, cement manufacturers must understand how strength enhancers, admixtures and other performance chemicals interact with the material system.
He also linked material science with process efficiency. Clinkerisation takes place at extremely high temperatures, around 1,400 to 1,450 degrees Celsius. Any improvement in raw mix design, process control or energy optimisation can, therefore, help reduce emissions and cost. Dr Aiyer pointed to artificial intelligence-based optimisation, Cement 4.0 tools and advanced software as important enablers for real-time process and material control.
“The more you understand the materials, the more you can control it,” he said.
LC3: The promise is proven, the sequencing is not
Limestone calcined clay cement, commonly referred to as LC3, has attracted global attention because it can reduce clinker content significantly by using calcined clay and limestone while maintaining performance in many applications. Kiranmai Sanagavarapu of Fuller Technologies said the technology itself has already moved beyond proof of concept. Fuller Technologies has worked with calcined clay technology for nearly two decades and has seen plants running in France and Ghana. These plants, she said, are meeting local and national specifications, while the economics are beginning to make sense.
“The calciner is performing, the economics is stacking up, it is making business sense to produce,” she said.
But if the technology is viable, why has adoption not scaled faster? For Sanagavarapu, the answer lies in project sequencing. Too often, clay characterisation happens after equipment is specified. This, she warned, is a backward approach because calciner design depends on clay mineralogy, kaolinite content, iron levels, reactivity, moisture and other variables.
“If you don’t know what your deposit looks like before you commit for the equipment, you are, in a way, going blind into designing,” she said.
She also identified permitting and plant integration as major bottlenecks. Environmental clearances, mining permissions and local regulatory approvals must begin early. Similarly, calcined clay must be integrated into existing grinding, blending and logistics systems from the design stage, not treated as an afterthought during commissioning.
India already has IS 18189:2023 standard for LC3, but Sanagavarapu pointed out that the standard is not yet visible enough in procurement documents. “The gap between what is technically being permitted and what the procurement is asking is the single biggest bottleneck,” she said.
In her view, successful scale-up depends on getting the sequence right: clay characterisation first, permitting in parallel, standards aligned with construction, and integration built into plant design.
India’s LC3 journey: Progress, but demand remains thin
Providing details of India’s LC3 commercialisation experience, Vaibhav Rathi of GIZ noted that JK Cement carried out the first commercial production of LC3 at its Rajasthan plant, followed by JK Lakshmi Cement three months later. These initiatives were supported by the International Climate Initiative of the Government of Germany, with IIT Delhi contributing deep institutional knowledge on LC3 research and BIS certification.
Rathi said India’s early experience has produced clear lessons. One of the biggest was the need to build capacity among regulators. While BIS certification existed, State Pollution Control Boards were unfamiliar with the technology and unsure about the approval pathway.
“The capacity building is not just needed amongst the producer and the users of the cement, but also the regulators who are working with this technology for the first time,” he said.
He also highlighted the need for better information on China clay deposits. Since China clay is currently classified as a minor mineral, centralised data on availability, quality and location is limited. If cement manufacturers are to adopt LC3 at scale, stronger mineral intelligence will be important.
The third issue is demand. LC3 has already been used in projects such as Palava City in Mumbai and Noida International Airport, but these remain limited examples. “It is in a chicken and egg situation,” Rathi said. “Cement companies are saying we need more demand, and users are saying there is not enough cement available.”
Public procurement, he suggested, could help break this cycle. If agencies such as CPWD and other public bodies begin testing, accepting and specifying LC3, it could create the market confidence needed for cement companies to invest in production and storage.
Building codes must catch up with innovation
Dr Sunita Purushottam of GBPN India argued that material choices will determine built environment emissions over the long term, but India’s current policy signals remain fragmented. Although LC3 has received BIS recognition, she pointed out that building codes, municipal bylaws, schedules of rates and sustainability codes do not yet provide uniform guidance on low-carbon cement.
“The current cement regulations are largely prescriptive and favouring traditional materials,” she said. This limits the ability of alternative materials to compete on performance, durability and emissions.
Dr Purushottam also raised the issue of taxation. Cement, including LC3, currently falls under the same GST bracket as conventional cement. A differentiated tax structure, she argued, could help accelerate market adoption. “In order for the market to demand LC3, that differentiation in the GST could go a long way,” she said.
She noted that green building certifications such as IGBC and GRIHA are already creating demand for low-carbon materials by assigning points for embodied carbon and sustainable material use. However, she said large-scale adoption will require regulatory mandates, particularly through building codes and state-level notifications.
She also cautioned that low-carbon cement alone does not solve the entire building performance problem. A material may reduce embodied carbon, but the operational carbon of a building depends on thermal performance, design, insulation and energy use. “The energy part has two elements,” she said. “One is the embodied carbon of the material itself, and the other is the operational carbon.”
Collaboration is the bridge between invention and impact
Wattal said GCCA sees innovation as a strategic priority and works through platforms that connect industry with academia and start-ups. “There is no way we will decarbonise our sector without innovation,” she said.
However, she stressed that research must be connected to actual industry challenges. Innovations developed in isolation may fail when they encounter real-world barriers such as raw material variability, plant integration, cost, standards and finance. Start-ups, too, need industry mentorship and scale-up pathways.
Wattal also flagged the importance of finance. Even strong technologies may struggle to attract investment if there is no common understanding of bankability. “We have always put projects into, is this a bankable project? But the definition of a bankable project has never been defined,” she said.
For India, she saw strong potential in its academic and start-up ecosystem, but said the challenge lies in alignment and prioritisation. The country has the research base, industrial capacity and market size. What it now needs is a coordinated route from innovation to deployment.
There is a practical concern for cement manufacturers: how can existing plants be adapted for lower emissions without compromising reliability or commercial viability?
Kiranmai Sanagavarapu addressed, “The reliability risk in calcined clay retrofit is definitely real, but it is almost always self-inflicted. The risk arises when a new process is added to an existing circuit without properly redesigning grinding and blending configurations.”
Existing cement plants, she explained, can take two broad routes. The first is external sourcing of calcined clay combined with mill optimisation. This requires lower capital investment and can potentially move in 12 to 18 months if other conditions are in place. It may reduce emissions by around 20 to 30 per cent. The second route is integrated calcination on site, which requires higher capital expenditure and longer lead times, but provides greater control over quality, supply and emissions reduction potential.
For Sanagavarapu, the principle is simple: low-carbon retrofits must be designed with intent. “Design it with an intent properly from the start. Start in the market conditions where the economics are already working,” she said.
Circularity: The overlooked advantage
According to Vaibhav Rathi, fly ash and slag are already well established in cement and construction (C&D), but construction and demolition waste remains underutilised. “C&D waste is a growing business opportunity which not many have taken up,” he said. India’s continuous construction and demolition activity creates huge volumes of waste, much of which contributes to air pollution, land degradation and material inefficiency. With the right processing and standards, this waste can be converted into useful construction products.
Rathi also pointed out that LC3 has a circular economy dimension that is often overlooked. It can use low-grade kaolin-rich clay left behind after high-grade clay is extracted for other applications. “LC3 is not only a low-carbon solution, but also a circular economy solution,” he said.
At the same time, he cautioned that LC3 in India is not yet cheap because it has not reached scale. Site-specific techno-commercial feasibility studies, supported jointly by development agencies and industry, could help companies assess whether LC3 production makes technical and financial sense at a given location.
Dr Purushottam added that India must address both low-carbon cement and construction waste together. “Both low-carbon cement and C&D waste go hand in hand. India does not have an option but to work on both,” she said.
Dr Aiyer called for policy shifts from both government and industry, including preferential purchasing of sustainable materials, minimum supplementary cementitious material requirements in public and public-private projects, and faster regulatory implementation. “If we can fast-track the regulatory standards and their implementation on the ground, that is the way to go,” he said.
From green ambition to green construction
Cement innovation is no longer only about chemistry. It is about systems. Low-carbon cement will scale only when technology, standards, procurement, finance, regulation, education and construction practice move together.
LC3 and other low-carbon technologies have shown promise. India has early commercial examples, strong research capability and growing market interest. But mainstream adoption will depend on whether demand can be created, regulators can be capacitated, standards can be embedded in procurement, and manufacturers can see a clear business case.
For a country building at India’s scale, the opportunity is enormous. Cement will continue to be central to infrastructure and urban development. The challenge now is to ensure that the cement used in India’s growth story carries a lower carbon burden.
- Rakesh Rao
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Concrete
JK Cement Declared Preferred Bidder For Gilund Limestone Block
Shares Edge Higher As Company Wins Rajasthan Block
Published
3 days agoon
June 30, 2026By
admin
JK Cement gained after being declared preferred bidder for the Gilund Limestone Block in Chittorgarh, Rajasthan, a lease area of 370.96 hectares. The firm saw its shares trade at Rs. 5550.05, up by 28.45 points or 0.52 per cent from the previous close of Rs. 5521.60 on the BSE. The scrip opened at Rs. 5569.15 and touched a high of Rs. 5625.00 and a low of Rs. 5531.00.
The stock recorded turnover of 1742 shares on the counter and the BSE group A stock with face value Rs. 10 has a 52 week high of Rs. 7565.00 on 20-Aug-2025 and a 52 week low of Rs. 4670.05 on 12-Jun-2026. Last one week high and low stood at Rs. 5625.00 and Rs. 5329.00 respectively. The promoters holding in the company stood at 45.66 per cent, while institutions and non-institutions held 40.61 per cent and 13.73 per cent respectively.
The e-auction conducted by the Government of Rajasthan resulted in the company being declared preferred bidder for the mining lease, and the allocation will enable the company to plan phased development of the deposit, subject to regulatory approvals. The Gilund block spans 370.96 hectares and its allocation is intended to support raw material security for the company’s cement operations in the region. The designation follows the government auction process and will allow the company to plan development and integration of the deposit into its supply chain.
The current market capitalisation stands at Rs. 430.38 billion (bn), reflecting market response to the mining news and prevailing valuation levels for the sector. Investors and analysts will watch for formal allotment and related disclosures that can clarify timelines, capital expenditure and expected production profiles. The report is intended for informational purposes and does not constitute investment advice, and market participants are advised to consult advisers before making decisions.
Akhoya Gets New 2.2 Km Road Link Under SASCI
Green Construction Through Cement Innovation
JK Cement Declared Preferred Bidder For Gilund Limestone Block
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Akhoya Gets New 2.2 Km Road Link Under SASCI
Green Construction Through Cement Innovation
JK Cement Declared Preferred Bidder For Gilund Limestone Block
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