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Focus on innovating, collaborating with partners

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Raj Bagri, CEO, Kapture, discusses the role of technology in decarbonising cement production.

Carbon Capture, Utilisation and Storage (CCUS) can fast track zero emission goals of the cement sector, provided it is made scalable and cost-effective. In this insightful conversation, Raj Bagri, a climate tech entrepreneur, shares how CCUS can transform the cement industry’s decarbonisation efforts. Additionally, she offers advice for innovators tackling emissions in hard-to-abate sectors.

How do you envision CCUS transforming the cement industry’s approach to carbon emissions?
CCUS can fundamentally transform the cement industry’s approach to decarbonising in a cost-effective way. CCUS can play a key role in decarbonising cement plants and generate byproducts that are low carbon alternatives to aggregate filler or Portland cement.

Kapture’s technology integrates CO2 sequestration into concrete. How scalable is this solution?
Kapture’s product could be used as a filler or Portland Cement replacement with no green premium. Kapture will be generating thousands of tonnes by 2030.

What unique challenges have you faced in retrofitting carbon capture technology to existing systems, and how have you overcome them?
Our primary challenge was designing a carbon capture system for diesel generators that operates without generating back pressure on the diesel engine. It took several years of R&D to develop a system that will not impact the performance.

How does Kapture’s innovation eliminate the green premium and make CCUS more accessible to the cement industry?
Kapture’s ability to eliminate the green premium is due to low-cost hardware and a low-cost carbon capture process. The byproduct can go directly into the cement and concrete production process without any post-processing required and with no green premium.

What role do you see for startups like yours in collaborating with major cement manufacturers to achieve meaningful carbon reductions?
Kapture can play a transformative role in helping accelerate the cement industry’s transition to a sustainable, low-carbon future by offering scalable, cost-effective solutions that integrate seamlessly into existing operations that can be scaled within the next few years.

How can the cement industry leverage CCUS to balance environmental impact with economic viability?
The cement industry can leverage CCUS to capture process and fuel emissions and by using byproducts to replace existing carbon intensive products like aggregate filler or Portland Cement.

As a diverse female leader in climate tech, what advice would you offer to other innovators looking to address emissions in hard-to-abate sectors like cement?
My advice to other innovators tackling emissions in hard-to-abate sectors like cement would be to focus on innovating, collaborating with partners and improving resilience. It is important to work with industry partners to understand the processes, challenges and economics. It is important to develop solutions that require no change to existing processes and with little to no green premium, ensuring solutions are scalable and affordable for the end user.

Concrete

Star Cement launches ‘Star Smart Building Solutions’

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Star Cement has launched ‘Star Smart Building Solutions,’ a new initiative aimed at promoting sustainable construction practices, as per a recent news report. This venture introduces a range of eco-friendly products, including tile adhesives, tile cleaners and grouts, designed to enhance durability and reduce environmental impact. The company plans to expand this portfolio with additional value-added products in the near future. By focusing on sustainable materials and innovative building solutions, Star Cement aims to contribute to environmentally responsible construction and meet the evolving needs of modern infrastructure development.

Image source:https://www.starcement.co.in/

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Concrete

Nuvoco Vistas reports record quarterly EBITDA

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Nuvoco Vistas reported its highest-ever quarterly consolidated EBITDA of Rs.556 crore in Q4 FY25, with annual EBITDA at Rs.1,391 crore. Cement sales reached 19.4 MMT in FY25, with Q4 contributing 5.7 MMT. Revenue rose 4 per cent YoY to Rs.3,042 crore in Q4. Net debt reduced by Rs.390 crore to Rs.3,640 crore. The company received NCLT approval for acquiring Vadraj Cement, targeting 31 MMTPA capacity by FY27. Key marketing initiatives, expanding RMX and MBM businesses, and a focus on sustainability (457 kg CO2/tonne) drove performance. Nuvoco remains focused on premiumisation, operational efficiency, and market expansion.

Image source:nuvoco.com

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Concrete

UltraTech Cement increases capacity by 1.4Mt/yr

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UltraTech Cement has expanded its production capacity by 1.4 million tonnes per annum (Mt/yr) through a combination of debottlenecking efforts and operational efficiency upgrades across several of its plants. The enhancements include an addition of 0.6Mt/yr in grinding capacity at the Nagpur facility in Maharashtra and a combined 0.8Mt/yr at the Panipat and Jhajjar units in Haryana. With these upgrades, the company’s total domestic grey cement capacity has risen to 184.8Mt/yr, while its global capacity now stands at 190.2Mt/yr.

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