Concrete
We are excited about the future
Published
9 months agoon
By
admin
Kiran Patil, Managing Director, Wonder Cement, speaks about the company’s focus on technological advancements, sustainability and community development to support its growth while mitigating regulatory and economic challenges.
What are your company’s plans for expanding cement production capacity? How are they aligned with the government’s industrial and infrastructure policies?
In the short term, we are focusing on optimising our existing facilities and ensuring that we achieve maximum efficiency in production. Our short-term plan focuses on increasing our current production capacity by 25 per cent over the next two years to meet the rising demand for cement in infrastructure projects. This will involve brown/green field expansion, upgrading technology, enhancing operational efficiencies, and debottlenecking existing plants to achieve better throughput.
We are pleased to announce the establishment of a fifth production line at our Nimbahera facility in Chittorgarh, Rajasthan. This expansion, set to be operational by mid-2025, is in response to the growing demand in the region. The new line will augment our production capacity by an additional 2.75 MTPA.
In the long term, we aim to increase our capacity within the next five years by establishing new plants in strategic locations across the region. These plans align well with the government’s industrial and infrastructure policies, such as the National Infrastructure Pipeline (NIP) and the push for affordable housing. These initiatives are driving demand for construction materials, and we are committed to supporting these efforts by ensuring a steady supply of high-quality cement.
At Wonder Cement, we are committed to significantly expanding our production capacity to meet the growing demands of the Indian market and to contribute to the nation’s infrastructure development. Our expansion strategy is carefully aligned with the government’s industrial and infrastructure policies to ensure that our growth supports national priorities.
How have the current policies, such as the focus on infrastructure development and the ‘Make in India’ initiative, influenced your expansion plans?
The government’s emphasis on infrastructure development and the ‘Make in India’ initiative have significantly influenced our expansion plans. Policies like the NIP, which aims to enhance the quality of infrastructure across the country, have created a robust demand for construction materials. The ‘Make in India’ initiative has provided us with a favourable environment for manufacturing, encouraging us to invest more in local production. While these policies have been beneficial, the challenge lies in navigating the regulatory complexities and obtaining timely approvals for new projects. However, the government’s proactive approach in simplifying procedures and promoting ease of doing business has been encouraging.
What is your assessment of the current regulatory policies? Are there any initiatives that could help your expansion plans?
The current regulatory environment for the cement industry is generally supportive, but there is room for improvement. Simplifying and speeding up the process for environmental clearances and land acquisition would significantly facilitate our expansion plans. Additionally, policies aimed at reducing logistical costs through better infrastructure, such as improved rail and road networks, would help us optimise our supply chain and distribution. The government’s focus on digitisation and transparency in regulatory processes is a positive step that we believe will further ease the challenges associated with expansion.
How is your company securing funding for these projects, and what role do government incentives play in this process?
We are planning an investment of approximately Rs 5,000 crore over the next five to seven years to support our expansion initiatives. This includes the establishment of new plants, upgrading existing facilities, and incorporating advanced technologies. We are securing funding through a combination of internal accruals and external financing. Government incentives, such as subsidies for setting up plants in certain regions and tax benefits under the ‘Make in India’ initiative, play a crucial role in making these investments viable. These incentives help us manage costs and enhance the overall feasibility of our projects.
How is your company addressing sustainability in your expansion plans?
At Wonder Cement, environmental sustainability is a core principle guiding our expansion plans. As we increase our production capacity, we are committed to implementing measures that minimise environmental impact and promote sustainable practices. Here are the steps we are taking to ensure our new production line aligns with these values:
- Energy efficiency: We are incorporating state-of-the-art technology to enhance energy efficiency in our operations. This includes using advanced machinery that consumes less energy and optimising our processes to reduce energy wastage. We are focusing on green power for plant operation. Recently we signed an agreement for solar power supply for our newly established grinding unit at Aligarh, U.P.
- Emission control: We are investing in cutting-edge emission control systems to significantly reduce greenhouse gas emissions. Our new facility will be equipped with high-efficiency bag filters, electrostatic precipitators, and continuous emission monitoring systems to ensure compliance with stringent environmental standards.
- Alternative fuels and raw materials: We are increasing the use of alternative fuels and raw materials in our production process. This not only reduces our dependency on non-renewable resources but also helps in lowering our carbon footprint.
- Water conservation: Water is a precious resource, and we are committed to its conservation. Our new line will incorporate advanced water recycling systems and rainwater harvesting mechanisms to ensure sustainable water use.
- Waste management: We are implementing comprehensive waste management strategies to minimise waste generation and promote recycling. This includes utilising industrial waste, such as fly ash and slag, in our cement production to reduce landfill waste.
- Green belt development: We are enhancing our green belt around the Nimbahera facility by planting more trees and maintaining natural vegetation. This helps in improving air quality and creating a sustainable environment.
- Community engagement: We are engaging with local communities to promote environmental awareness and sustainability practices.
Through various CSR initiatives, we aim to educate and involve the community in our environmental efforts.
By integrating these initiatives into our expansion plans, we ensure that our increased production capacity is achieved in an environmentally responsible manner, contributing to the long-term sustainability of our operations and the well-being of the community.
How is your company leveraging technology to enhance efficiency and capacity in your cement plants?
At Wonder Cement, we leverage cutting-edge technology to enhance our plants’ efficiency and capacity through a multifaceted approach focusing on automation, digitalisation, and sustainability. Our Advanced Process Control (APC) systems optimise production with real-time data and predictive analytics, improving efficiency and reducing energy consumption. IoT-enabled devices facilitate real-time monitoring and predictive maintenance, minimising downtime and costs. Centralised control rooms utilise sophisticated software for effective oversight and quick decision-making.
We incorporate robotics for precise, efficient material handling and explore AI and machine learning to predict equipment failures and optimise maintenance. Our adoption of Waste Heat Recovery Systems (WHRS) harnesses waste heat, reducing external energy reliance and lowering our carbon footprint. Sustainability drives our technological innovations, including investments in carbon capture and alternative fuels.
In new and expanded facilities, we plan to integrate smart manufacturing technologies, blockchain for supply chain transparency, and digital twins for real-time performance optimisation. These innovations position Wonder Cement at the forefront of the industry, ensuring high-quality products while upholding our commitment to sustainability and operational excellence.
What are the major challenges and risks associated with expansion?
The major challenges include regulatory delays, fluctuations in raw material prices, and uncertainties in the economic and political landscape. To mitigate these risks, we are focusing on diversifying our supply chain to reduce dependency on a single source of raw materials and mode of transport. We are also engaging with government authorities to ensure timely clearances and support. Additionally, we are adopting a phased approach to expansion to allow flexibility and adaptability in response to changing market conditions. Risk management frameworks and contingency planning are integral parts of our strategy to navigate these challenges.
How do your expansion plans consider the impact on local communities?
Our expansion plans are designed with a strong focus on social and economic development of local communities. We prioritise hiring from local talent pools and provide extensive training programs to enhance their skills. Our Corporate Social Responsibility (CSR) initiatives include healthcare, education and infrastructure development in the regions surrounding our plants. We are also investing in community welfare programs such as building schools, and healthcare centres and ensuring access to clean drinking water. By engaging with local communities and addressing their needs, we aim to foster a positive and sustainable relationship.
Overall, this showcases our commitment to growth, sustainability, and community development while aligning with national policies and leveraging advanced technologies. Wonder Cement’s expansion plans are designed to not only meet the increasing demand for cement in India but also to support and complement the government’s vision for industrial growth and infrastructure development. We are excited about the future and are dedicated to playing a pivotal role in the nation’s progress.
– Kanika Mathur


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Concrete
Transforming Interior Spaces: Trendy Wall Putty Designs to Enhance Your Home
Published
2 weeks agoon
March 19, 2025By
admin
- Rustic Texture: Mimicking natural stone or aged plaster for an earthy, vintage feel.
- Wave Patterns: Adding a sense of movement and fluidity to walls, perfect for living rooms and entryways.
- Sand Finish: A subtle grainy effect that provides a sophisticated touch.
- Monochrome interiors where walls serve as a sleek backdrop.
- High-gloss or matte-painted walls that need a seamless base.
- Spaces with minimal décor where the walls themselves make a statement.
- Chevron or Herringbone: A dynamic, sophisticated look that pairs well with both modern and mid-century décor.
- 3D Raised Panels: Using putty to craft subtle raised patterns, adding a sculptural effect to the wall.
- Asymmetrical Shapes: For a bold and avant-garde touch.
- These patterns work best in bedrooms, study areas, or accent walls in open spaces.
- Statement walls in living rooms and foyers.
- Elegant dining areas where a touch of opulence is desired.
- Boutique-style bedrooms with a rich, textured finish.
- Children’s rooms or play areas, creating a fun and dynamic atmosphere.
- Bedrooms with a soothing pastel gradient for a calming effect.
- Dining spaces where a bold color fade adds character.
- Luxurious master bedrooms and dressing areas.
- Accent walls in dining rooms or home bars.
- Commercial spaces like boutiques and salons.
- Choose the Right Putty: Opt for a premium wall putty like Birla White WallCare Putty to ensure durability, a smooth finish, and long-lasting appeal.
- Prepare the Surface: Ensure the walls are clean, dry, and free from loose particles before application.
- Apply in Layers: Depending on the design, putty can be applied in single or multiple layers for the desired effect.
- Use the Right Tools: Trowels, spatulas, sponges, or patterned rollers help create specific textures and patterns.
- Seal with Paint or Polish: Once the putty is dry, finishing it with paint, polish, or protective coatings enhances its aesthetic and durability.
Concrete
Dalmia Bharat to add 6 MnTPA Cement Capacity in Maharashtra and Karnataka
Published
2 weeks agoon
March 19, 2025By
admin
- Investment in alignment with the strategic goal of becoming a PAN India company and achieving 75 MnT capacity by FY28
- Increases capacity primarily to meet growing demand in Western India along with existing regions
Dalmia Bharat Limited, one of India’s leading cement companies, through its subsidiaries, has announced a strategic investment of approximately Rs 3,520 Crore in the states of Maharashtra and Karnataka. As part of this initiative, the company will establish a 3.6 MnTPA clinker unit and a 3 MnTPA grinding unit at its existing Belgaum plant, Karnataka coupled with a new greenfield split grinding unit with a capacity of 3 MnTPA in Pune, Maharashtra. The capex will be funded through a combination of debt and internal accruals. With this expansion, Dalmia Bharat’s total installed cement capacity will increase to 55.5 MnTPA, after considering the ongoing expansion of 2.9 MnT at Assam and Bihar. These new units are expected to be commissioned by Q4 FY27.
The Belgaum Grinding Unit will cater to the underserved Southern Maharashtra markets while enhancing share in the existing region by improving penetration. On the other hand, Pune Grinding Unit will entirely cater to the untapped Western Maharashtra markets. The initiative is a part of the company’s vision to be a PAN India player and achieve 75 MnTPA capacity by FY28 and 110-130 MnT by 2031.
Speaking on the development, Mr. Puneet Dalmia, Managing Director & CEO, Dalmia Bharat Limited, said, “This investment is a significant step in our Phase II expansion strategy, bringing us closer to strengthen our position as a pan-India player and to reach intermittent goal of 75 MnT capacity by FY28. The increase in our production capacity is primarily to meet the growing infrastructure demand in Western India.” He further added, “We remain committed in realising our goals of capacity expansion, while staying focused on operational excellence and creating long-term value for our stakeholders. The capacity additions will also continue to be in line with Dalmia Bharat’s sustainability-driven approach and its commitment to supporting India’s infrastructure and development goals.”
About Dalmia Bharat: Founded in 1939, Dalmia Bharat Limited (DBL) (BSE/NSE Symbol: DALBHARAT) is one of India’s pioneering cement companies headquartered in New Delhi. With a growing capacity, currently pegged at 46.6 MnT, Dalmia Bharat Limited (including its subsidiaries) is the fourth-largest cement manufacturing company in India by installed capacity. Spread across 10 states and 15 manufacturing units. Dalmia Cement (Bharat) Limited, a subsidiary of Dalmia Bharat Limited, prides itself at having one of the lowest carbon footprint in the cement world globally. It is the first cement company to commit to RE100, EP100 and EV100 (first triple joiner) – showing real business leadership in the clean energy transition by taking a joined-up approach.

Showcasing India’s Supply Chain Revolution

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Driving Sustainability Through Innovation

Transforming Interior Spaces: Trendy Wall Putty Designs to Enhance Your Home

Dalmia Bharat to add 6 MnTPA Cement Capacity in Maharashtra and Karnataka

Showcasing India’s Supply Chain Revolution

Highlighting the Future of Smart, Sustainable Infra

Driving Sustainability Through Innovation

Transforming Interior Spaces: Trendy Wall Putty Designs to Enhance Your Home
