Concrete
Scarcity of Domestic Gypsum Supply
Published
3 years agoon
By
admin
The Indian cement manufacturers are likely to face serious challenges regarding gypsum availability and cost in the near future. Ramachandran, Chief Executive Officer, Zawawi Minerals LLC, Sultanate of Oman, discusses how identifying and ensuring a consistent supply of gypsum will become an on-going challenge.
The Indian cement demand is set for its third straight year of growth with a 7 per cent to 9 per cent jump to over 400 million tonnes in fiscal 2024. Cement demand in India is expected to continue growing for the next few years, backed by the government’s push for infrastructure development and increasing demand in the housing sectors. However, India has a scarcity of domestic gypsum supplies, which does not bode well for the fast-growing cement industry. An essential, non-substitutable critical raw material, gypsum is required for all varieties of cement production.
Since 2009, the gypsum supply deficit in the Indian domestic market has led to increased dependence on largely imports of natural gypsum predominantly from the Sultanate of Oman, and other countries like Iran, Thailand, small volume from Pakistan and Bhutan by road to the northern part of India. This dependency shall continue in coming years and is growing day by day.
FY 2009 to 2023, India imported 57.09 million tonnes of gypsum cumulatively, witnessed at a CAGR of 16.60 per cent. The gypsum import volume represents nearly 35 per cent of the total gypsum consumed by the cement industry. The Sultanate of Oman alone supplied 28 million tons (49.05 per cent) and the remaining 29.09 million tonnes were from Thailand, Iran, Pakistan and Bhutan etc. FY 2022 to 2023 – India imported 5.76 million tons of gypsum, which represents 35 per cent of the total gypsum consumption. The Sultanate of Oman supplied 5.20 million tons (90.39 per cent) and the remaining 0.56 million tonnes are from Thailand, Iran and Bhutan.
According to the production growth of cement and gypsum board, the industry’s demand for gypsum is expected to reach nearly 380 million tons cumulatively by FY 2037-2038 with a CAGR of 5.15 per cent. The maximum local gypsum supplies could be around 200 million tons, which includes FGD gypsum, Phospho-gypsum, Natural gypsum etc. The limited availability of domestic gypsum will lead to supply constraints and increased dependence on imports, cumulatively needing to import nearly 180 million tonnes of gypsum to meet the domestic demands.
Natural Gypsum: India’s local natural gypsum production and supplies are limited due to deep seated gypsum reserves not feasible for mining.
Phospho-gypsum: Phospho-gypsum production in India is limited, the majority of the existing Phosphop-gypsum stockpile may be consumed for on-going road construction, as reported by the Ministry of Road Transport and Highways. Recently, the Central Road Research Institute (CRRI) carried out an R&D project to explore the feasibility of Phospho-gypsum for road embankment and subgrade construction. The performance of Phospho-gypsum was as good as conventional sand embankment. It was concluded that 100 per cent of Phospho-gypsum can be used for both embankment and subgrade construction.
An Indian fertiliser company has constructed a road using phosphor-gypsum, which was evaluated by the CRRI. Based on their report, the Indian Road Congress (IRC) has been accredited for using phosphor-gypsum waste material for the road constructions.
FGD (Flue Gas Desulphurisation) gypsum: The production growth of FGD gypsum uncertainty shall continue due to huge investments of over US$ 13 billion for installing FGD units by the heavy debt-burden coal power companies. India had initially set a 2017 deadline for 2,11,520 MW thermal power plants to install FGD units to cut Sulphur emissions. That was later changed to varying deadlines for different regions, ending in 2022, and further extended to a period up to 31st December 2026. According to the latest guidelines, the power plant which have plans to retire before 31st December 2027 will now be exempted from installing FGD units and if the non-retiring power plants fail to adhere to the new deadlines, they will have to pay ‘environmental compensation’ ranging from 20 paise to 40 paise per unit electricity generated.
According to the Central Electricity Authority (CEA) the FGD unit implementation status as of May 2023 – only 9,280 MW (4.40 per cent) capacity already installed and only 1,00,430 MW have been awarded bids for installing FGD units.
On the other hand, considering the huge capital investments, limestone costs for the FGD process and other operating costs, the FGD gypsum will not be available at a cheaper price for the Indian consumers – only the limestone cost itself for the production of per tonne FGD gypsum will be US$ 18 or above.
Gypsum Export Supply Outlook
Supply from Thailand: Asia’s past dominant gypsum exporter began to cap their exports with the goal of conserving resources for their own significant domestic industries. The government authority regulated the minimum FOB (Free on Board) export selling price. Presently Thailand exports its gypsum at an FOB price of over US$ 20 per tonne and exports over 97 per cent of its gypsum to the historical gypsum importing countries in Southeast Asia.
Supply from Iran: Iran gypsum export volume significantly started falling after tightening the sanction parameters. Gypsum exports to India started dropping, the exports dropped to 0.17 million tonnes in the FY 2022-2023 from 1.57 million tonnes in the FY 2021-2022, nearly 89.35 per cent dropped.
Historically, Iran exports around 10 per cent of its annual production of gypsum majority to India and other GCC countries like UAE, Qatar etc. If the sanctions are lifted, the Iranian construction and infrastructure sector will grow exponentially, and this will create an immense demand for gypsum in the local construction industries. Hence, the gypsum export volumes shall be limited and the FOB selling price may be increased to the level of the pre-sanction period, i.e., FOB US$ 14 -15 per ton or more.
Supply from the Sultanate of Oman: The World’s largest gypsum supplier – Oman exports nearly 10 million tonnes of gypsum yearly, which is 50 per cent of Asia, Southeast Africa and GCC countries’ imported gypsum demand. Oman exports 50 per cent of its total volume to India and the remaining 50 per cent are exported to the historical gypsum importers like Bangladesh, Indonesia, Malaysia, Vietnam, Philippines, Japan, South Korea, UAE, Southeast Africa etc.
Gypsum, key critical raw material for the cement and gypsum board manufacturing industries, much of the imported gypsum consuming the above countries is now turning to the Sultanate of Oman for its requirements of the commodity. The Sultanate of Oman is emerging as the single most important supply source for gypsum, with no rivals. However, Oman’s present exportable gypsum reserves are very limited.
The Government authority of the Sultanate of Oman introduced w.e.f. January 2017, a FOB floor price of US$ 12.50 per ton of raw gypsum exported out of the country, which is keen to increase the FOB prices in coming years to meet its own objectives, to increase the country’s non-oil export revenue.
Even though gypsum accounts for just 2 per cent to 3 per cent of the total cost of cement sales, the Indian cement manufacturers are likely to face serious challenges regarding its availability and cost in the near future. Identifying and ensuring a consistent supply of gypsum will become an on-going challenge.
Data Sources
- Global cement magazine
- Global gypsum magazine
- The Fertiliser Association of India (FAI)
- Central Electricity Authority of India (CEA)
- The Ministry of Energy and Mining – The Sultanate of Oman
- Directorate General of Foreign Trade (DGFT) – Government of India
- The Ministry of Road Transport and Highways of India
- The Central Road Research Institute (CRRI) of India
- Various published reports on Cement and Gypsum industries
ABOUT THE AUTHOR
Ramachandran is the Chief Executive Officer with Zawawi Minerals LLC in The Sultanate of Oman.
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Concrete
Cement Additives for Improved Grinding Efficiency
Published
10 minutes agoon
March 18, 2026By
admin
Shreesh A Khadilkar outlines that by integrating controlled specialty additives at the manufacturing stage, cement plants can deliver consistent, high-performance concretes tailored to specific environmental and structural challenges.
The water repellent cement (PPC based) was first launched in the Indian market in 2013, The cement was developed by the ACC R&D team, the specialty of the cement was that during hydration the cement sand mortar / concrete the cement particles reacts with water and also repel the permeation of water even at early ages. The cement was developed using alkoxy /alkyl silanol based emulsions with an aqueous / oil based property. Subsequently from 2017/18 many different brands of such cements became available in the different markets of the country. These cements which possess the water repellent properties alike hydrophobic cements but these cements are not actually hydrophobic and do not float on the water. These cements react with the water to fill the pores and capillaries of the cement and reacts with the calcium hydroxide of cement to form a hydrophobic resin within the capillary pores of the concrete, significantly reducing water absorption and permeability.
These studies carried out to explore the potential benefits of the water repellent cement on the mortar and concrete properties by assessing the Water Permeability Tests, which affects the overall durability of concrete. The results demonstrated that the water repellent PPC cement (flyash based) substantially reduced water permeability by up to 70 per cent, compared to normal PPC and water sorptivity by up to 50 per cent in both mortar and concrete cubes due to improved impermeability of the concrete made with water repellent cement and its effect on the hydration mechanism. This water repellence effect achieved without compromising the properties of the cement like compressive strength, setting time, expansion etc. of the mortar and concrete, which remained similar to the normal PPC cement.
Through the use of similar special cement additions (with small tweaking of the additives) we could have a water repellent / permeability resistant PSC (Portland Slag Cement) and PCC (Portland flyash slag composite cements. Thus, this niche property of water repellence makes the resultant concretes more durable.
Biocidal cement
Biocidal cements prevent mold, bacteria, algae, and fungi from growing on or inside the concrete. Types of Biocidal Additives for Cement:
- Silver-based biocides – Silver ions disrupt microbial cell membranes, kills bacteria/fungi. Best for: Hospitals, water tanks, sewage systems. Dosage: 0.1 per cent to 0.5 per cent by weight of cement (often pre-dispersed in powder or liquid).
Pro: Long-lasting, broad-spectrum, non-toxic to humans at low doses. But Expensive, may stain concrete slightly. - Copper-based biocides – Copper ions inhibit enzyme activity in microbes. Best for: Marine structures, cooling towers, wastewater plants – Dosage: 0.2 per cent to 1.0 per cent (depends on environment). Very effective against algae and fungi, durable in wet conditions. However, it can accelerate corrosion of steel reinforcement need to e used with caution.
- Zinc-based biocides – Interferes with microbial metabolism. Best for: Interior walls, plaster, stucco – Dosage: 0.5 per cent to 2.0 per cent it is odorless, non-staining, less effective in alkaline environments (cement is highly alkaline pH).
- Quaternary ammonium compounds (Quats) – Disrupts cell membranes. Best for: Indoor concrete, flooring, sanitary areas – Dosage: 0.2 per cent to 0.8 per cent, Odorless, colorless, compatible with most admixtures, its use can reduce early strength if overdosed.
- Titanium dioxide (TiO2) – Photocatalysts UV light activates TiO2 ? generates reactive oxygen species ? kills microbes + breaks down organic stains., – Best for: Exterior facades, pavements, self-cleaning concrete – Dosage: 1 per cent to –5 per cent (often nano-sized for better dispersion), self-cleaning, eco-friendly, long-term durability, needs UV light to work, less effective indoors.
Photocatalytic cement
Types of photocatalysts used:
- Titanium dioxide (TiO2) – Most Common Form: Anatase (best photocatalytic activity), sometimes mixed with rutile for stability, Dosage: 2 per cent to 10 per cent by weight of cement (often 3 per cent to 5 per cent). Highly effective, non-toxic, stable, FDA-approved for food contact. The cement needs UV light (but newer versions work under visible light).
- Zinc oxide (ZnO) – Pros: Works under visible light, antibacterial, UV- blocking, Cons: Less stable in high pH (cement is alkaline), can
leach zinc. - Modified TiO2 (visible-light active) – Doped with metals (Ag, Cu, Fe), works under indoor/ambient light. Great for indoor applications (hospitals, offices).
The Photocatalytic Cement react in presence of sunlight (UV or visible light) to break down organic and inorganic pollutants in the air and on the surface of cement, thus it results in self-cleaning walls, smog-eating streets, stain-resistant pavements.
The mechanism of action is as follows: - Sunlight hits TiO2 excites electrons, creates electron-hole pairs.
- Holes react with water, produce hydroxyl radicals (OH), super strong oxidisers.
- Radicals attack organic dirt, bacteria, NOx, VOCs, soot breaks them down into harmless stuff like CO2, H2O, nitrates
- Rain washes away residue ? surface stays clean!
Where it can be used:
Applications Benefits
Façade Panels Self-cleaning, anti-algal and anti-fungal
Roads and Side walks Reduces NOx pollution, stays white longer
Tunnels and Bridges Cuts maintenance, improves visibility
Parking Garages Less cleaning cost, healthier air
Hospitals and Schools Reduces microbial load, improves IAQ
In a similar manner as above, we could have Cements with niche properties tailored to achieve specific performance in concretes.
Corrosion inhibiting cements
Types of corrosion inhibitors, which could be a part of the cements are:
- Calcium nitrite based inhibitors – Dosage: 2 per cent to 4 per cent by weight of cement (often 10–30 L/m3), anodic inhibitor forms a protective oxide film on steel surface, blocks chloride ion attack. Works even in cracked concrete.
- Organic compounds like amino alcohol based (e.g., triethanolamine, amino carboxylate) ? Phosphate-based ? Carboxylate based , less toxic than nitrites (some are non-hazardous) can be used in potable water structures for existing structures or low cover the cements would be applied as surface treatment or added to repair mortars the inhibitor component, migrates to steel, forms protective layer. The cements could have multifunctional combo additive, these additives also enhance the concrete performance besides the inhibition effect
ASR resistant cements
In certain regions of the country the aggregates available locally are reactive aggregates. For use of such aggregates, in say concrete road and other infra structural concretes the cements can be used, which would resist ASR reactions in resultant concrete, such cements could be either
- Low alkali cement
- PPC with class F flyash — 20 per cent to 30 per cent replacement or with ground granulated blast furnace slag (GGBS) — 40 per cent to
60 per cent replacement , or use of 5 per cent silica fume or 10 per cent to 15 per cent Metakaolin (The SCMs bind the alkalis ad prevent
ASR reaction) - Cements with lithium nitrate (LiNO3) — 0.5 per cent to 1.5 per cent by weight of cement Lithium ions compete with sodium/potassium ? suppresses formation of expansive gel, proven to stop ASR even in highly reactive system. Doesn’t affect strength or setting time significantly.
Thus, depending on the additive used we could have shrinkage compensating cements, fragrant cements (cements with fragrance) etc.
Lastly it could be stated here that having such cements with niche properties would have a consistent performance in concrete as these cements would be manufactured in plants, the active compound would be monitored and controlled effectively thus, the performance concrete would be ensured.
This is concluding part of the series.
About the author:
Shreesh Khadilkar, Consultant & Advisor, Former Director Quality & Product Development, ACC, a seasoned consultant and advisor, brings over
37 years of experience in cement manufacturing, having held leadership roles in R&D and product development at ACC Ltd. With deep expertise in innovative cement concepts, he is dedicated to sharing his knowledge and improving the performance of cement plants globally.
Concrete
NDMC Rolls Out Intensive Sanitation Drive Across Lutyens Delhi
Municipal body intensifies cleaning and monitoring across the capital
Published
5 days agoon
March 13, 2026By
admin
The New Delhi Municipal Council has launched an intensive sanitation drive across Lutyens’ Delhi, aiming to raise cleanliness standards in the capital’s central precincts. The programme will combine enhanced manual sweeping with mechanised cleaning and systematic waste removal to cover parks, heritage precincts and prominent thoroughfares. Authorities described the initiative as a sustained effort to improve public hygiene and reduce environmental hazards while maintaining the area’s civic image.
Operational teams have been instructed to prioritise drain clearing and litter hotspots, with special attention to markets and transit nodes that attract heavy footfall. Coordination with city utilities and waste processing units will be stepped up to ensure timely collection and disposal, and supervisory rounds will monitor adherence to cleaning schedules. Officials also intend to use data-driven planning to deploy resources efficiently and to identify recurring problem areas.
The council plans to engage resident welfare associations and business stakeholders to foster community participation in maintaining cleanliness and to support behavioural change campaigns. Public communication will be amplified through notices and outreach to encourage responsible waste handling and to inform residents about collection timings and segregation norms. Enforcement measures for littering and unauthorised dumping will be reinforced as part of a broader strategy to deter violations and sustain cleanliness gains.
The move reflects a focus on urban sanitation that officials link to public health priorities and to the city administration’s commitment to maintaining civic amenities. Monitoring mechanisms will include regular reporting and inspections to review outcomes and to recalibrate operations where necessary, according to municipal sources. The council emphasised that continued community cooperation will be essential for the drive to deliver lasting improvements in the appearance and hygiene of the capital’s core areas.
Concrete
UltraTech Appoints Jayant Dua As MD-Designate For 2027
Executive named to succeed current managing director in 2027
Published
1 week agoon
March 10, 2026By
admin
UltraTech Cement has appointed Jayant Dua as managing director (MD) designate who will take charge in 2027, the company announced. The appointment signals a planned leadership transition at one of the country’s largest cement manufacturers. The board has set a clear timeline for the handover and has framed the move as part of a structured succession plan.
Jayant Dua will be referred to as MD after assuming the role and will be responsible for overseeing operations, strategy and growth initiatives across the company’s network. The company said the designation follows established governance norms and aims to ensure continuity in executive leadership. The appointment is expected to allow a phased transfer of responsibilities ahead of the formal changeover.
The decision is intended to provide strategic stability as UltraTech Cement navigates domestic infrastructure demand and evolving market dynamics. Management will continue to focus on operational efficiency, capacity utilisation and cost management while aligning investments with long term objectives. The board will monitor the transition and provide further information on leadership responsibilities closer to the effective date.
Investors and market observers will have time to assess the implications of the announcement before the change is effected, and analysts will review the company’s outlook in the context of the succession. The company indicated that it will communicate any additional executive appointments or organisational changes as they are finalised. Shareholders were advised to refer to formal filings and company releases for definitive details on governance or remuneration.
The leadership change will be managed with attention to stakeholder interests and operational continuity, and the company reiterated its commitment to delivery on ongoing projects and customer obligations. Senior management will engage with employees and partners to ensure a smooth handover while maintaining focus on safety and compliance. Further updates will be provided through official investor communications in due course.
Cement Additives for Improved Grinding Efficiency
The Critical Role of Homopolymer Acrylic in High-Performance Filtration
RAHSTA Roundtable Sets Agenda for Smarter, Safer Highways
CTS Roundtable Charts Tech-Led Roadmap for Construction
NDMC Rolls Out Intensive Sanitation Drive Across Lutyens Delhi
Cement Additives for Improved Grinding Efficiency
The Critical Role of Homopolymer Acrylic in High-Performance Filtration
RAHSTA Roundtable Sets Agenda for Smarter, Safer Highways
CTS Roundtable Charts Tech-Led Roadmap for Construction


