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Companies loosened their purse strings

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Cement companies have pitched in with donations to PM and CM funds, besides directly helping the poor with health and hygiene, and relief materials.

The COVID-19 pandemic, which has altered lives and livelihoods drastically across the board, has hit its peak in August 2020, with the daily additions to positive cases registered over 75,000-mark, which is the highest single day infections in any country. In its wake, cement companies, which are part of several mandated CSR (corporate social responsibility) initiatives already, were in the forefront in loosening their purse strings in a big way.

After the first case of COVID-19 came to light in India on January 30, 2020, the Centre has imposed a nationwide social and economic lockdown beginning March 25 to check spread of virus, bringing manufacturing activity in the country to a halt, except for essential commodities, which has not been lifted in full even by August-end.

The COVID-19 turned explosive by infecting nearly two million people in a single month, taking the total number of infected cases to over 3.6 million by August-end. Of these, 2.83 million have recovered, while there are nearly 0.79 million active cases in the country. India’s number of active cases is second only to the United States, where the count stands at 2.56 million. The virus has taken a toll of 65,373 lives in India, the third highest in the world.

To start with, cement companies have taken measures to ensure highest degree of safety and health to the Company’s employees, by asking them to work from home since lockdown. Some companies like Dalmia Cement Bharat have instituted a pan-India workplace compliance audit too.

Commitment
Going much beyond the call of mandated CSR budgets, cement companies have committed funds to the Prime Minister and chief ministers’ relief funds, besides directly investing in isolation wards and their equipment, awareness campaigns, supply of safety materials, food and other essential supplies for the poor and labour without work, all in the vicinity of their offices/factories in the wake of lockdown.

"Firstly, we contributed Rs 25 crore to PM-CARES Fund to fight the pandemic. Apart from that, employee contributions (Rs 1.65 crore) and contributions from Dalmia Cement Bharat (totalling Rs 5 crore) to various state relief funds were made for combating the pandemic," says Vishal Bhardwaj, CEO, Dalmia Bharat Foundation.

Meanwhile, The Ramco Cements had contributed over Rs 11 crore for COVID-19 by way of donations to relief funds and direct provision of relief materials and activities.

Giving details of the contribution, AV Dharmakrishnan, CEO, Ramco Cements says that the company had contributed Rs 2.50 crore to Tamil Nadu Chief Minister’s Public Relief Fund, Rs 2.50 crore to Andhra Pradesh Chief Minister’s Public Relief Fund and donation of Rs 3.42 crore worth of relief materials comprising of oxygen concentrators, thermal scanners, private protective equipment (PPE) kits, masks, gloves, sanitizers, etc., to Tamil Nadu, Kerala, Andhra Pradesh and Odisha governments. The remaining funds were spent on providing amenities and relief material in areas located near their factories.

HeidelbergCement employees contributed a day’s salary, with an equal contribution from the company it was given into the PM-CARES and to state relief funds. "No sooner the lockdown was called off," Jamshed Naval Cooper, Managing Director, HeidelbergCement India says, "HeidelbergCement decided to contribute Re one for every bag of cement sold by it. The proceeds of which would fuel its initiative ?annam? under which food supplies would be provided to the under privileged section of the society." The lockdown was partially lifted from June 1, 2020.

JK Lakshmi Cement (JKLC) and Ambuja Cement Foundation (ACF) have diverted a part of their CSR resources to the urgent relief works in the wake of pandemic. Besides, ACF has also shifted their skill development programme and community meetings online immediately after lifting of COVID-19 related lockdown.

Health & hygiene
The cement industry responded to this unprecedented crisis by spreading awareness on the precautions to be taken to check the virus spread. ACF has launched interventions as per the WHO guidelines and the Ministry of Healthcare and provided temperature measuring meters at each block level health care centre for screening the suspected cases, in the initial phase of lockdown.

"Due to poor public health system especially in our geographies (plant and mining locations) there was a need to focus on educating and creating awareness amongst our beneficiaries. We had to ensure behavioural changes like social distancing, wearing mask, hand washing, etc., practised in our communities to curb the virus," says Pearl Tiwari, Director and CEO, ACF.

"A large number of food kits, sanitizers, cotton masks and hand wash were distributed to the needy families as well as sessions and meetings were organised to create awareness on COVID-19," says Vinita Singhania, Vice Chairman and Managing Director, JKLC. The company has also taken up several initiatives for local communities and migrant" workers in collaboration with local panchayats and district administration across its plant locations.

Ramco had also provided the required infrastructure to set up "isolation centres" for treating the patients infected with COVID-19 at Kadukur and Thamaraikulam in Tamil Nadu and near the company’s plant at Haridaspur in Odisha. The Company had also donated electrical accessories, steel cots, bed, pillows, awareness posters, flex boards etc., to government run isolation centres in Ariyalur and Viruthunagar districts in Tamil Nadu.

"As part of Covid-19 prevention activities, spraying of disinfectants has been done in and around our operational villages of Jaggayyapet Mandal, Jaggayyapet municipality area and Macherla towns in Andhre Pradesh, since March 28, 2020. Provisions (groceries) distributed to all residents of Muktyala village in April & May 2020,"says V Madhusudana Rao, Vice President – Operations (Cement Unit -II), The KCP.

Challenges
Due to movement restrictions in the wake of COVID-19, CSR activities were affected in several geographies. "The COVID-19 fear has put restrictions on our community level CSR workers mobility in and out of the villages/areas. COVID-19 has resulted into "economic worsening" of, particularly of, poor and marginalised families who were living either below or marginally above the poverty line," says Singhania. This has also resulted in pushing up cost of CSR activities of companies.

– BS SRINIVASALU REDDY

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Economy & Market

Leonard Unveils Dual-Head Robotic Arm for Hazardous Industrial Demolition

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 Leonard unveils Descender Duo, a dual-head robotic demolition arm designed to improve industrial safety and reduce shutdown time by up to 50 per cent.

Industrial robotics and refractory services specialist Leonard has launched Descender Duo, a dual-head robotic demolition arm designed to improve safety, accelerate maintenance and reduce shutdown times in hazardous industrial environments. The system made its debut at Lisahally Power Station in Northern Ireland, removing 25 tonnes of slag material within hours.

Developed for the cement, metals, waste-to-energy and petrochemical industries, Descender Duo enables remote-controlled refractory demolition, anchor cutting and welding, and refractory spraying inside boilers, calciners and silos. Its vertical-access design eliminates the need for personnel to enter confined, high-risk spaces during these operations.

Weighing less than two tonnes, the pre-assembled system requires an access opening of just 1.2 m². Supported by an external overhead hoist, it uses electrically operated hydraulic stabilising legs to secure itself inside vessels. The robotic arm offers 360-degree rotation and is suited to vessels approximately 9 m in diameter, with its operating reach extendable through strategically positioned access points.

Equipped with two independently controlled robotic heads, Descender Duo can perform identical or different tasks simultaneously, including refractory demolition, anchor cutting and spraying. Its remote-control system incorporates live camera feeds, allowing operators to monitor operations without entering hazardous environments.

According to Leonard, the technology can deliver time savings of up to 50 per cent compared with manual methods. Its ability to operate at temperatures exceeding 100°C allows maintenance to begin as early as 24 hours after burner shutdown. An all-electric power supply further supports cleaner and more cost-efficient operations.

First Deployment Demonstrates Shutdown Efficiency

The system was first deployed at Burmeister & Wain Scandinavian Contractor’s (BWSC) Lisahally Power Station in Londonderry, Northern Ireland. The facility generates electricity from grade C waste wood, supplying approximately 40,000 homes and businesses.

Leonard and BWSC collaborated to develop a customised solution for the plant’s 26-metre furnace, where extensive external pipework created significant access challenges.

Mark Leonard, Managing Director, Leonard, said, “It required new thinking and rather than step away from the problem we were committed to solving it for the customer, with the customer. We’re relentless in our approach to tackling complex challenges, head-on. We took our years of cement plant experience, coupled with our working knowledge of the BWSC plant, and designed, engineered and tested a completely new vertical solution within just seven weeks from that initial conversation with the customer. That solution was the Descender Duo as we know it today.”

Traditionally, the furnace required a cooling period of up to 36 hours before preparatory work could begin, followed by manual slag removal using rope-access personnel. With Descender Duo, work commenced just 24 hours after shutdown, reducing downtime by up to one day.

The deployment removed 25 tonnes of slag within hours, eliminated the need for at least six workers to enter the hazardous furnace interior and saved 26 hours in the shutdown programme.

“The effectiveness exceeded expectation,” said Martin Doran, Plant Manager at Lisahally Power Station.

“When the Descender Duo concept was first discussed, we had to spend some time with the team from Leonard looking at how it was going to be moved into the furnace. Every site is different and that presented its own challenges, but nothing that the team couldn’t overcome. Once it was installed we were hugely impressed by its efficiency.”

Expanding Industrial Robotics Applications

Descender Duo joins Leonard’s existing portfolio of robotic maintenance solutions, including the Axis horizontal-access arm, Nano confined-space access arm, Charger cement mill media recharging system and Calibre cement mill media grading system.

Headquartered in Northern Ireland, Leonard provides robotic refractory demolition, installation, inspection and industrial maintenance services across the cement, metals, energy, biomass, glass and civil engineering sectors.

Formerly known as G Leonard, the company has more than 35 years of industry experience and operates across Europe, North America, the Middle East, Africa and Asia-Pacific.

The latest innovation reinforces Leonard’s focus on replacing hazardous manual processes with robotic systems that improve workforce safety, enhance operational efficiency and minimise industrial downtime.

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Concrete

Martin Engineering Appoints Ashwini Khunte as India General Manager

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Martin Engineering names Ashwini Khunte India General Manager to strengthen operations and drive growth across key bulk material handling sectors.

Pune

Martin Engineering, a global provider of bulk material handling solutions, has appointed Ashwini Khunte as General Manager of its India business, strengthening its leadership as the company expands its presence across the country’s cement, mining, steel, power and infrastructure sectors.

Khunte brings more than a decade of experience with Martin Engineering, having joined its Indian operations in 2013 as a Design Engineer, shortly after the company established its presence in the country in 2012.

A mechanical engineer by qualification, she spent her initial five years developing bulk material handling solutions in collaboration with the company’s operations team. During this period, she gained extensive experience addressing operational challenges in the steel, cement and coal industries. She subsequently moved into project engineering, managing major engineering, procurement and construction (EPC) and original equipment manufacturer (OEM) projects from initial enquiry to commissioning. Her responsibilities later expanded to overseeing Martin Engineering’s conveyor product portfolio in India, involving customer engagement, technical presentations and site visits across heavy industries.

In 2024, Khunte was promoted to Head of Sales & Marketing for the company’s Europe, Middle East, Africa and India (EMEAI) region. The position broadened her international market exposure and strengthened her strategic and commercial leadership capabilities.

Commenting on her appointment, Ashwini Khunte, General Manager, Martin Engineering India, said: “India represents a tremendous opportunity for Martin Engineering. The country’s continued investment in cement, mining, steel, power and infrastructure is creating increasing demand for safer, cleaner and more productive bulk material handling, and that’s exactly what we do. My priority will be to build on the strong foundations already established in India, while continuing to develop our people, strengthen customer relationships and bring practical solutions to the challenges faced by our industry.”

Robert Whetstone, Area Vice President – EMEAI, Martin Engineering, highlighted Khunte’s technical expertise, market understanding and leadership experience.

“Ashwini brings an exceptional combination of technical understanding, customer knowledge and commercial leadership. She has grown as Martin Engineering has grown, and has consistently demonstrated outstanding capability to transform her expertise into practical solutions. Her knowledge of the Indian market, together with her international experience, makes her ideally suited to lead our India business through its next stage of growth for years to come.”

Since establishing its Indian business in 2012, Martin Engineering has expanded its local workforce, manufacturing capabilities and dealership network. The company supplies conveyor products, transfer point solutions, material flow aids, training and technical support to bulk material handling industries. Khunte’s appointment positions the company to further strengthen customer relationships and expand its solutions portfolio in India’s growing industrial and infrastructure markets.

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Concrete

Fornnax Wins AIRIA’s Special Export Award for Rubber Machinery in 2025-26

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Fornnax Technology Pvt. Ltd. has been honoured with the Special Export Award – Rubber Machinery for 2025–26 by the All-India Rubber Industries Association (AIRIA), in recognition of its highest exports of tyre recycling plants to the European region.

With more than a decade of experience in India’s tyre recycling industry, Fornnax has contributed to the development of advanced recycling technologies and infrastructure. The company currently holds a 90% market share in India’s domestic tyre recycling sector, while exports account for 30% of its business, spanning markets such as Europe, Australia and the GCC.

The award marks another milestone for Fornnax, whose tyre recycling lines and advanced shredding technologies are supporting the growth of the circular economy in India and international markets.

Commenting on the recognition, Mr. Jignesh Kundaria, Founder and Director of Fornnax, said:

“This honour from AIRIA is a reflection of an incredible journey we have undertaken over the years. When we started Fornnax, there was no established recycling industry in India to follow. We chose to build for the future instead. Today, when you see India’s tyre recycling sector, it has already transformed into a dynamic, high-growth industry and we are extremely proud to have played our part in building it.”

Unlike standalone equipment suppliers, Fornnax focuses on developing complete, high-capacity recycling infrastructure. Its integrated systems combine multiple stages of shredding and size reduction to enable efficient, continuous operations. This system-level engineering approach helps recycling operators improve throughput, equipment reliability and operational consistency.

The recognition reinforces Fornnax’s commitment to developing engineering technologies that contribute to a more efficient and circular recycling ecosystem.

Looking ahead, the company aims to expand its international presence while continuing to develop advanced shredding and recycling solutions to address the growing volumes and evolving requirements of the global recycling industry.

For more information, visit: www.fornnax.com

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