Product Development
Improving efficiency
Published
7 years agoon
By
admin
Lubrication plays an important role in construction and mining industry, and its market is growing at a rate of 2-2.5 per cent annually.
Lubricants are materials utilised to control or decrease friction coming in contact with different bodies in relative motion. They can be classified: solid, liquid, semi-liquid, and gaseous. Lubricants are widely used in numerous end-use industries. Lubricating oils are being utilised across various industrial applications as well in areas such as air compressors, auxiliary equipment, bearings, gas engines, hydraulics, heat transfer systems, paper machines, turbines, metalworking, and natural gas compressors. The demand for industrial lubricants is on the move and is believed to grow even further. In India, the current share of industrial lubricants is about 38-40 per cent of the total lubricants market.
Leading companies are seeking advantages through economies of scale in the competitive market. The sector is majorly confined by extremely large multinationals or small and niche manufacturers. Several companies are altering their business lines with respect to base oil supply chain, manufacturing process, and consolidations.
Current market
According to Rajesh Nagar, MD & CEO, GS Caltex India Pvt Ltd, ‘The lubricants market is growing at a rate of 2-2.5 per cent annually.
We see a considerable growth in the consumption of lubricants, especially in the construction and mining industry. India is still far behind in world-class infrastructure creation and it is estimated that in the next 15-20 years, an investment of $4-5 trillion investment is needed for the construction and mining sector to meet the emerging demands of infrastructure development.’
Lubrication plays a vital role in the mining industry. Both underground and surface mining conditions are very hard on equipment. In order to decrease downtime and loss of profits due to maintenance or machinery replacement, the use of quality lubricants in the used correct applications is essential. The growth of the mining lubricants market is driven by the increasing demand from the Asia-Pacific and Middle East & Africa region and growing end use industries such as coal and iron ore mining. Moreover, the demand for high quality and high-performance lubricants is expected to further fuel the the mining lubricants market during the forecast period. The rising trend towards usage of automated lubricants system offers a lucrative opportunity for manufacturers to attract more customers.
According to a research report from Markets and Markets, the coal mining segment led the global mining lubricants market in 2016, due to the high consumption of heavy-load equipment in the coal mining industry. The coal mining industry accounted for the largest share of 56.3 per cent, in terms of value, of the overall mining lubricants market in 2016. The coal mining segment is driven by high-performance lubricants, which offer high viscosity index, better corrosion prevention, and high resistance to oxidation.
Nagar adds, ‘In mining, we have a huge reserve of iron ore, coal, bauxite and other such minerals, but we have not been able to effectively exploit these resources. Most of the Mining activities are controlled by Central Government through PSUs, but now private players are allowed to participate in these sectors and they are already doing a good business.’
GS Caltex India Pvt Ltd, one of the leading automotive and industrial lubricants manufacturing companies in India, provides solutions for various applications. ‘In engine oils, most of the recommendations are now on CI-4 Plus oils. We also have CJ 4 products which we have been supplying to some of our customers. In CJ-4, we have 10W-40 product which is used for specific applications. We are further working on the next generation of lubricants required in the industry. So, we are trying to keep ourselves ahead of the technological requirements in India,’ adds Nagar.
Speaking on the emerging technology trends in oils and lubricants, Glen Sharkowicz, Director of Brand Strategy – Commercial marketing, South Asia Pacific, ExxonMobil, Asia Pacific Pte Ltd, said, The trend is of synthetic lubricants, or like we call them, designer lubricants. Synthetic lubricants differ significantly in composition and performance from conventional lubricants. The new generation of Mobil lubricants aptly demonstrate the immense value created by synthetic lubricants. For instance, our Mobil Delvac 1???ESP 5W-30 and 5W-40 are advanced full synthetic, high-performance diesel engine oils that deliver long drain capability and fuel economy, while extending the life of modern diesel engines operating in severe conditions.’ ExxonMobil has a portfolio of advanced product offerings for the construction, mining and material handling equipment sectors. ‘Our offerings for the construction and mining equipment have been designed specifically to meet the needs of customers,’ adds Sharkowicz.
He adds, ‘Our synthetic and mineral-based lubricants protect equipment operating under severe conditions, including loads and pressures, frequent starts and stops, wide operating temperature ranges and contamination. These lubricants offer long oil life and extend equipment life, creating less waste and potential energy savings. While Mobil Delvac???MX PLUS 15W-40 is a high-performance diesel engine oil that provides excellent lubrication for extended engine life in a wide variety of industries, applications and fleets, the Mobil DTE 10 Excel???Series are high-performance anti-wear hydraulic oils specifically designed to meet the needs of modern industrial and mobile equipment hydraulic systems. The customised lubricants for the mining sector include Mobilgrease XHP???321 Mine and 322 Mine, which have excellent anti-wear properties and extended service capabilities.’
Way forward
On industrial lubricants market in the next five years, Nagar says, ‘With considerable investments to happen in infrastructure, construction and mining in the coming years, the lubricant demand in construction and mining will be in double digits. Infrastructure development is on full swing in various segments such as roads, railways, metro rail, ports, airports and urban infrastructure, which will be the key for the growth of industrial lubricants where a lot of equipment will be at work.’ Sharkowicz concludes: ‘The lubricants market in India is robust and expected to grow consistently at a CAGR of 4.64 per cent over the next five years. The major factors driving this growth will be the growing industrial sector and the booming construction sector. Going into the future, we will see a new wave of synthetic lubricants, which will differ significantly in composition and performance from conventional lubricants. The new generation of lubricants will continue to raise the bar for key performance criteria, demonstrating the immense value of synthetic lubricants.’
– KARTHIK MUTHUVEERAN
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Series C – Right Angled Heli-Worm Geared Motors
Combining the benefits of helical and worm gearing, the Series C is designed for right-angled power transmission. With gear ratios of up to 16,000:1 and torque capacities of up to 10,000 Nm, this series is optimal for applications demanding precision in compact spaces. Industries looking for a smooth, low-noise operation with maximum torque efficiency rely on Series C for dependable performance.
Series F – Parallel Shaft Mounted Geared Motors
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Economy & Market
Conveyor belts are a vital link in the supply chain
Published
8 months agoon
June 16, 2025By
admin
Kamlesh Jain, Managing Director, Elastocon, discusses how the brand delivers high-performance, customised conveyor belt solutions for demanding industries like cement, mining, and logistics, while embracing innovation, automation, and sustainability.
In today’s rapidly evolving industrial landscape, efficient material handling isn’t just a necessity—it’s a competitive advantage. As industries such as mining, cement, steel and logistics push for higher productivity, automation, and sustainability, the humble conveyor belt has taken on a mission-critical role. In this exclusive interview, Kamlesh Jain, Managing Director, Elastocon, discusses how the company is innovating for tougher terrains, smarter systems and a greener tomorrow.
Brief us about your company – in terms of its offerings, manufacturing facilities, and the key end-user industries it serves.
Elastocon, a flagship brand of the Royal Group, is a trusted name in the conveyor belt manufacturing industry. Under the brand name ELASTOCON, the company produces both open-end and endless belts, offering tailor-made solutions to some of the most demanding sectors such as cement, steel, power, mining, fertiliser, and logistics. Every belt is meticulously engineered—from fabric selection to material composition—to ensure optimal performance in tough working conditions. With advanced manufacturing facilities and strict quality protocols, Elastocon continues to deliver high-performance conveyor solutions designed for durability, safety, and efficiency.
How is the group addressing the needs for efficient material handling?
Efficient material handling is the backbone of any industrial operation. At Elastocon, our engineering philosophy revolves around creating belts that deliver consistent performance, long operational life, and minimal maintenance. We focus on key performance parameters such as tensile strength, abrasion resistance, tear strength, and low elongation at working tension. Our belts are designed to offer superior bonding between plies and covers, which directly impacts their life and reliability. We also support clients
with maintenance manuals and technical advice, helping them improve their system’s productivity and reduce downtime.
How critical are conveyor belts in ensuring seamless material handling?
Conveyor belts are a vital link in the supply chain across industries. In sectors like mining, cement, steel, and logistics, they facilitate the efficient movement of materials and help maintain uninterrupted production flows. At Elastocon, we recognise the crucial role of belts in minimising breakdowns and increasing plant uptime. Our belts are built to endure abrasive, high-temperature, or high-load environments. We also advocate proper system maintenance, including correct belt storage, jointing, roller alignment, and idler checks, to ensure smooth and centered belt movement, reducing operational interruptions.
What are the key market and demand drivers for the conveyor belt industry?
The growth of the conveyor belt industry is closely tied to infrastructure development, increased automation, and the push for higher operational efficiency. As industries strive to reduce labor dependency and improve productivity, there is a growing demand for advanced material handling systems. Customers today seek not just reliability, but also cost-effectiveness and technical superiority in the belts they choose. Enhanced product aesthetics and innovation in design are also becoming significant differentiators. These trends are pushing manufacturers to evolve continuously, and Elastocon is leading the way with customer-centric product development.
How does Elastocon address the diverse and evolving requirements of these sectors?
Our strength lies in offering a broad and technically advanced product portfolio that serves various industries. For general-purpose applications, our M24 and DINX/W grade belts offer excellent abrasion resistance, especially for RMHS and cement plants. For high-temperature operations, we provide HR and SHR T2 grade belts, as well as our flagship PYROCON and PYROKING belts, which can withstand extreme heat—up to 250°C continuous and even 400°C peak—thanks to advanced EPM polymers.
We also cater to sectors with specialised needs. For fire-prone environments like underground mining, we offer fire-resistant belts certified to IS 1891 Part V, ISO 340, and MSHA standards. Our OR-grade belts are designed for oil and chemical resistance, making them ideal for fertiliser and chemical industries. In high-moisture applications like food and agriculture, our MR-grade belts ensure optimal performance. This diverse range enables us to meet customer-specific challenges with precision and efficiency.
What core advantages does Elastocon offer that differentiate it from competitors?
Elastocon stands out due to its deep commitment to quality, innovation, and customer satisfaction. Every belt is customised to the client’s requirements, supported by a strong R&D foundation that keeps us aligned with global standards and trends. Our customer support doesn’t end at product delivery—we provide ongoing technical assistance and after-sales service that help clients maximise the value of their investments. Moreover, our focus on compliance and certifications ensures our belts meet stringent national and international safety and performance standards, giving customers added confidence.
How is Elastocon gearing up to meet its customers’ evolving needs?
We are conscious of the shift towards greener and smarter manufacturing practices. Elastocon is embracing sustainability by incorporating eco-friendly materials and energy-efficient manufacturing techniques. In parallel, we are developing belts that seamlessly integrate with automated systems and smart industrial platforms. Our vision is to make our products not just high-performing but also future-ready—aligned with global sustainability goals and compatible with emerging technologies in industrial automation and predictive maintenance.
What trends do you foresee shaping the future of the conveyor belt industry?
The conveyor belt industry is undergoing a significant transformation. As Industry 4.0 principles gain traction, we expect to see widespread adoption of smart belts equipped with sensors for real-time monitoring, diagnostics, and predictive maintenance. The demand for recyclable materials and sustainable designs will continue to grow. Furthermore, industry-specific customisation will increasingly replace standardisation, and belts will be expected to do more than just transport material—they will be integrated into intelligent production systems. Elastocon is already investing in these future-focused areas to stay ahead of the curve.
Advertising or branding is never about driving sales. It’s about creating brand awareness and recall. It’s about conveying the core values of your brand to your consumers. In this context, why is branding important for cement companies? As far as the customers are concerned cement is simply cement. It is precisely for this reason that branding, marketing and advertising of cement becomes crucial. Since the customer is unable to differentiate between the shades of grey, the onus of creating this awareness is carried by the brands. That explains the heavy marketing budgets, celebrity-centric commercials, emotion-invoking taglines and campaigns enunciating the many benefits of their offerings.
Marketing strategies of cement companies have undergone gradual transformation owing to the change in consumer behaviour. While TV commercials are high on humour and emotions to establish a fast connect with the customer, social media campaigns are focussed more on capturing the consumer’s attention in an over-crowded virtual world. Branding for cement companies has become a holistic growth strategy with quantifiable results. This has made brands opt for a mix package of traditional and new-age tools, such as social media. However, the hero of every marketing communication is the message, which encapsulates the unique selling points of the product. That after all is crux of the matter here.
While cement companies are effectively using marketing tools to reach out to the consumers, they need to strengthen the four Cs of the branding process – Consumer, Cost, Communication and Convenience. Putting up the right message, at the right time and at the right place for the right kind of customer demographic is of utmost importance in the long run. It is precisely for this reason that regional players are likely to have an upper hand as they rely on local language and cultural references to drive home the point. But modern marketing and branding domain is exponentially growing and it would be an interesting exercise to tabulate and analyse its impact on branding for cement.
Refractory demands in our kiln have changed
Digital supply chain visibility is critical
Redefining Efficiency with Digitalisation
Cement Additives for Improved Grinding Efficiency
Digital Pathways for Sustainable Manufacturing
Refractory demands in our kiln have changed
Digital supply chain visibility is critical
Redefining Efficiency with Digitalisation
Cement Additives for Improved Grinding Efficiency
Digital Pathways for Sustainable Manufacturing
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