Connect with us

Economy & Market

Opportunities galore

Published

on

Shares

Greening of industry is a method to attain sustainable economic growth and promote sustainable economies. It includes policymaking, improved industrial production processes and resource-efficient productivity.
The United Nations Industrial Development Organization (UNIDO) can be given credit of coining the term Green Industries Initiatives. A few years back, UNIDO coined the concept ‘Green Industry’ to place sustainable industrial development in the context of new global sustainable development challenges. Green industry means economies striving for a more sustainable pathway of growth, by undertaking green public investments and implementing public policy initiatives that encourage environmentally-responsible private investments.
Green Industry Initiatives create awareness, knowledge and capacities about what is sustainable. UNIDO works with different governments to support industrial institutions that in turn provide assistance to enterprises and entrepreneurs in all aspects relating to the greening of industry. As an organisation, UNIDO extends support for integrating corporate social responsibility, water management, energy and promotion of eco-friendly processes into the policy framework of an industry.
On the other hand, industrial pollution is generally referred to the undesirable outcome when factories emit harmful by-products and waste into the environment such as emissions to air or water bodies (water pollution), deposition on landfills etc. (land pollution) or emission of toxic chemicals into the atmosphere.
Earth’s atmosphere is a dynamic system of natural gases that are necessary to sustain life, and while it has a defence mechanisms to absorb small quantities of air pollutants, high levels of gases can cause ozone depletion and other problems for living organisms. The main sources of gaseous air pollutants are fuel combustion in stationary sources, such as coal-burning power plants, as well as emissions from automobiles. While these gases are not the only ones contributing to air pollution, they are regarded as dominant sources of this world-wide problem.Carbon oxides: Carbon monoxide (CO) is a poisonous gas, dangerous due to its lack of odour and colour that is released into the atmosphere with the incomplete combustion of fuels, such as coal, wood or other natural sources, as well as exhaust from automobiles. Carbon dioxide (CO2) is the greenhouse gas widely considered the main air pollutant in the earth’s atmosphere. Despite the fact that carbon dioxide is essential to support living organisms, it is considered a dangerous air pollutant caused by human activities such as deforestation and the burning of fossil fuels.
Responsible for more than half of the global warming trend, carbon dioxide restricts infrared radiation leaving the Earth’s surface, causing the "greenhouse effect."Nitrogen oxides: Nitrogen oxides (NOx) are air pollutants that contribute the most contaminants to the earth’s atmospheric. Like carbon oxides, vehicle emissions are a major source of nitrogen oxides, and these air pollutants are easily recognizable by the brown plume or haze that forms over areas with high concentrations of the gases. Nitrogen dioxide (NO2) is one of the most prominent and dangerous air pollutants, and this toxic gas is easily identifiable by its reddish-brown color and distinctive, sharp odour.Sulphur oxides: Sulphur oxides (SOx) are another group of gases polluting the earth’s atmosphere. Of particular concern is sulphur dioxide (SO2), one of the major components of smog and a primary cause of acid rain. While sulphur dioxide is naturally produced by erupting volcanoes, the combustion of sulphur-containing fuels such as petroleum oils and coal have caused this gas to become a dangerous air pollutant that is eating away at the Earth’s fragile atmosphere. Dangerous to both plants and animals, sulphur oxides can injure organic matter when deposited in high concentrations and cause respiratory problems by irritating air passages and lungs.
On November 8, 2017, Delhi earned the unenviable distinction of becoming the most polluted city on Earth. The pollution surged so high that some monitoring stations reported an Air Quality Index of 999, way above the upper limit of the worst category, hazardous. (An extra-sensitive air quality instrument at the US embassy got a reading of 1,010, as you can see in the chart).
The airborne particles and toxic chemicals that make up the smog had choked the 19 million residents of the metropolitan area, where merely breathing the air was, at its worst, like smoking 50 cigarettes in a day. Hospitals reported a 20 percent surge in patients with pollution-related illnesses, and doctors had declared a public health emergency.
We are bringing out a classic case before the readers just to point out that what reckless industrialisation can bring out. In the entire spectrum of pollutants, automobiles cause the highest pollution then comes the power generating plants and close to that is cement industry. Therefore it is pertinent that cement industry initiates green initiatives. Why to take green steps?

  • Cement production is the third ranking producer of anthropogenic (man-made) CO2 in the world after transport and energy generation
  • About 4 – 5 per cent of the worldwide total of CO2 emissions is caused by cement production
  • CO2 is produced at two points during cement production:
  • The first is as a by-product of burning of fossil fuels, primarily coal, to generate the heat necessary to drive the cement-making process. The second from the thermal decomposition of calcium carbonate in the process of producing cement clinker.
  • CaCO3 (limestone) + heat -> CaO (lime) + CO2
  • Production of one tonne of cement results in 780 kg of CO2
  • Of the total CO2 output, 30 per cent derives from the use of energy and 70 per cent results from de-carbonation

Important to realise is that although 5 per cent of the worldwide generation of CO2 is due to cement production, that level of output also reflects the unique and universal importance of concrete throughout the construction industry.Measures adopted by cement
The emission regulations moved from 250 mg/Nm3 to 30 mg/Nm3 progressively on par with the global best practices. The cement Industry is continuously adapting to the latest air pollution control technologies like Electrostatic Precipitators, Bag Filters for achieving lower stack emissions of 30 mg/Nm3. Cement Industry installed Continuous Emission Monitoring Systems and Continuous ambient air quality monitoring stations for on line reporting dust emissions. The provisions of Air (Prevention and Control of Pollution) Act, 1981, National Ambient Air Quality Standards has accelerated the Cement Industry’s efforts to pursue their initiatives more vigorously.Measures to control of water pollution: Cement Industry installed Sewage Treatment Plants and Effluent Treatment Plants to treat this water and to reuse for dust suppression & gardening. It is also doing huge amount of rain water harvesting in their mined out pits. Corporates like ACC, Ambuja and Dalmia Bharat have taken steps at few of their plants to become water positive. Sustainable mining and biodiversity conservation: All captive mines operated by Cement Industry strictly adhere to mining, environmental norms laid by Indian Bureau of Mines, Ministry of Environment & Forest & Climate Control , State Pollution Control Board for eco-friendly mining and safety norms by Directorate General of Mines Safety (DGMS) for safe mining. All cement plant and mine sites complies with earmarking 33 per cent of total land area for the green belt development and afforestation. Wild Life Protection Act (WPA) 1972 is further augmenting the Cement Industry’s efforts in preserving the biodiversity with clear guidance. Hazardous waste management & co-processing:Cement industry generates very limited quantity of hazardous waste such as spent oils and lubricants, grease, etc., which are either co-processed in cement kilns or sold to authorised recyclers. The Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008 & amendment 2010 gives a clear guidance to the Industry for safe management, handling and disposal of hazardous waste. Apart from this industry also co-process various waste materials generated by other industry. The kiln of a cement plant is the best suited for processing of waste in the most cost effective manner which none other system offers world over. Today rapid urbanisation has created several problems of disposing off waste either industrial or domestic. The stock of fossil fuels is depleting very fast, we have to look for another source of energy. Therefore processing of waste in cement kilns has vast potential in our country. The technology as such is quite proven in Europe and other advance countries. We need to adapt it to local conditions. TSR (Thermal Substitution Rate) is a per cent age replacement of conventional fuel and the number for some of the countries is as high as 60 per cent where as in our case it is at meagre 4 per cent.
Apart from the above, the cement industry has following various innovations towards the sustainable development. Equipment Innovation: Cement
Industry has taken various energy conservation activities throughout the cement manufacturing process. Some of the notable initiatives are as given are
as under:

  • Advanced dry process kiln with energy efficient cooler with 6/7 stage pre heater
  • Low NOX burners and low NOX calciners to reduce NOX from the kiln
  • Energy-efficient grinding equipment like roller press and VRMs
  • Energy efficient compressors, pumps, lighting, variable speed drives, fans and motors
  • Process optimiser along with advanced energy management system, etc.,

Clinker factor improvement and natural resources conservation: Total cement grade limestone reserve available to meet the industry requirements is 89.86 billion tonne, which are expected to last only for another 40 years. Cement industry has carried out extensive research and development for substituting clinker and to absorbs huge quantities of industrial wastes like fly ash and slag. This not only helps in reduction in CO2 emission but also preserving natural resources like limestone and corrective materials.
Recycling of concrete as of date happens to be far stretched. Concrete mixture has the highest proportion of natural materials like stone chips, sand, water etc. If we are able to make use of used concrete we shall save our natural sources of sand and stones. Cement industry is expected to make investments in processing of used concrete which is not happening. With focus on infra development, the day is not far away when we shall be compelled to explore these options. With confidence we can say that Indian cement industry is on the right track though may be little late on few initiatives. The days ahead of us will see industry becoming greener.

Continue Reading
Click to comment

Leave a Reply

Your email address will not be published. Required fields are marked *

Concrete

Fornnax Wins AIRIA’s Special Export Award for Rubber Machinery in 2025-26

Published

on

By

Shares

Fornnax Technology Pvt. Ltd. has been honoured with the Special Export Award – Rubber Machinery for 2025–26 by the All-India Rubber Industries Association (AIRIA), in recognition of its highest exports of tyre recycling plants to the European region.

With more than a decade of experience in India’s tyre recycling industry, Fornnax has contributed to the development of advanced recycling technologies and infrastructure. The company currently holds a 90% market share in India’s domestic tyre recycling sector, while exports account for 30% of its business, spanning markets such as Europe, Australia and the GCC.

The award marks another milestone for Fornnax, whose tyre recycling lines and advanced shredding technologies are supporting the growth of the circular economy in India and international markets.

Commenting on the recognition, Mr. Jignesh Kundaria, Founder and Director of Fornnax, said:

“This honour from AIRIA is a reflection of an incredible journey we have undertaken over the years. When we started Fornnax, there was no established recycling industry in India to follow. We chose to build for the future instead. Today, when you see India’s tyre recycling sector, it has already transformed into a dynamic, high-growth industry and we are extremely proud to have played our part in building it.”

Unlike standalone equipment suppliers, Fornnax focuses on developing complete, high-capacity recycling infrastructure. Its integrated systems combine multiple stages of shredding and size reduction to enable efficient, continuous operations. This system-level engineering approach helps recycling operators improve throughput, equipment reliability and operational consistency.

The recognition reinforces Fornnax’s commitment to developing engineering technologies that contribute to a more efficient and circular recycling ecosystem.

Looking ahead, the company aims to expand its international presence while continuing to develop advanced shredding and recycling solutions to address the growing volumes and evolving requirements of the global recycling industry.

For more information, visit: www.fornnax.com

Continue Reading

Concrete

Wonder Cement appoints Mahesh Singh as VP Corporate Brand Communication 

Published

on

By

Shares

Singh brings 20+ years of brand and marketing experience, and will lead integrated corporate brand communication initiatives at Wonder Cement 

New Delhi

Wonder Cement, a leading cement manufacturer, has appointed Mahesh Singh as Vice President – Corporate Brand Communication. In his new role, he will oversee corporate brand strategy and communication, including digital and performance marketing, public relations, trade, events, exhibitions, sports and experiential marketing. 

Singh brings over two decades of experience across marketing and communications, with roles spanning the automotive industry, agencies and entrepreneurship. He spent more than a decade with Honda Motorcycle & Scooter India, working across integrated communication, media, digital, retail and consumer engagement. His stint also included helping build the company’s digital marketing capabilities. 

He moved to dentsu X India as Vice President – Strategy & Planning, working across categories such as automotive, auto components, electric vehicles, FMCG, consumer electronics, BFSI, apparel and brand consulting. His responsibilities included media and marketing strategy, product launches, content, performance marketing and consumer activations. 

Singh subsequently took an entrepreneurial route with Radiant Brands before joining Shriram Ltd (SPR Autotech) as Head – Marketing & Communications. There, his remit included brand and corporate strategy, communications, PR and ORM, retail identity, loyalty programmes and events. 

At Wonder Cement, Singh will be responsible for bringing together the company’s corporate brand communication initiatives across digital, performance marketing, PR, trade, sports and experiential platforms. The role will focus on creating an integrated approach to communication across consumers, trade partners and other key stakeholders. 

The appointment brings to Wonder Cement a marketer whose career has spanned the brand, agency and entrepreneurial sides of the communications ecosystem. 

Wonder Cement, part of the RK Group, is a cement manufacturer with roots in Rajasthan and a focus on quality, trust and transparency. The company has grown to six manufacturing plants, and a cement capacity of 21.5 MTPA. With more than 2,000 employees and a network of over 5,000 dealers, its operations span manufacturing, distribution and customer engagement, with a focus on consistent product quality and efficient execution. 

Continue Reading

Concrete

JSW Cement commissions additional 1 MTPA grinding unit at Nagaur

Published

on

By

Shares

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, 
Mumbai

JSW Cement, one of India’s leading green cement producers and part of the diversified JSW Group, today announced the successful commissioning of an additional 1.00 MTPA cement grinding unit at Nagaur, Rajasthan. The commissioning marks another significant milestone in the Company’s growth strategy.

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, while its total clinker manufacturing capacity, including clinker capacity at its joint venture, JSW Cement FZC, stands at 9.74 MTPA.

JSW Cement had commenced operations in North India in March 2026 with the Nagaur Integrated Plant, comprising a 3.30 MTPA clinkerisation unit and 2.50 MTPA cement grinding unit. With the commissioning of the additional 1.00 MTPA cement grinding unit, the plant’s total cement grinding capacity has increased to 3.50 MTPA, enhancing the company’s ability to cater to the growing cement demand across Rajasthan, Haryana, Punjab and the National Capital Region (NCR). The expansion has been funded through a strategic mix of equity and long-term debt.

During the quarter ended 30th September 2026, JSW Cement has also commissioned the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) at the Nagaur Integrated Plant.

Nilesh Narwekar, CEO, JSW Cement, said: “The commissioning of additional 1.00 MTPA grinding capacity at Nagaur is a key strategic priority for us and will accelerate JSW Cement’s expansion into North India. We look forward to servicing the growing needs of the region and contributing to the economic growth of Rajasthan, Haryana, Punjab and the NCR area. I am delighted to share that the company has commissioned this grinding unit within the expected timeline, showcasing our project execution capabilities. Further, the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) are expected to substantially reduce our production costs going forward.”

Continue Reading

Video Thumbnail
▶

    SIGN-UP FOR OUR GENERAL NEWSLETTER

    Trending News

    SUBSCRIBE TO THE NEWSLETTER

     

    Don't miss out on valuable insights and opportunities to connect with like minded professionals.

     


      This will close in 0 seconds