Economy & Market
Opportunities galore
Published
9 years agoon
By
admin
Greening of industry is a method to attain sustainable economic growth and promote sustainable economies. It includes policymaking, improved industrial production processes and resource-efficient productivity.
The United Nations Industrial Development Organization (UNIDO) can be given credit of coining the term Green Industries Initiatives. A few years back, UNIDO coined the concept ‘Green Industry’ to place sustainable industrial development in the context of new global sustainable development challenges. Green industry means economies striving for a more sustainable pathway of growth, by undertaking green public investments and implementing public policy initiatives that encourage environmentally-responsible private investments.
Green Industry Initiatives create awareness, knowledge and capacities about what is sustainable. UNIDO works with different governments to support industrial institutions that in turn provide assistance to enterprises and entrepreneurs in all aspects relating to the greening of industry. As an organisation, UNIDO extends support for integrating corporate social responsibility, water management, energy and promotion of eco-friendly processes into the policy framework of an industry.
On the other hand, industrial pollution is generally referred to the undesirable outcome when factories emit harmful by-products and waste into the environment such as emissions to air or water bodies (water pollution), deposition on landfills etc. (land pollution) or emission of toxic chemicals into the atmosphere.
Earth’s atmosphere is a dynamic system of natural gases that are necessary to sustain life, and while it has a defence mechanisms to absorb small quantities of air pollutants, high levels of gases can cause ozone depletion and other problems for living organisms. The main sources of gaseous air pollutants are fuel combustion in stationary sources, such as coal-burning power plants, as well as emissions from automobiles. While these gases are not the only ones contributing to air pollution, they are regarded as dominant sources of this world-wide problem.Carbon oxides: Carbon monoxide (CO) is a poisonous gas, dangerous due to its lack of odour and colour that is released into the atmosphere with the incomplete combustion of fuels, such as coal, wood or other natural sources, as well as exhaust from automobiles. Carbon dioxide (CO2) is the greenhouse gas widely considered the main air pollutant in the earth’s atmosphere. Despite the fact that carbon dioxide is essential to support living organisms, it is considered a dangerous air pollutant caused by human activities such as deforestation and the burning of fossil fuels.
Responsible for more than half of the global warming trend, carbon dioxide restricts infrared radiation leaving the Earth’s surface, causing the "greenhouse effect."Nitrogen oxides: Nitrogen oxides (NOx) are air pollutants that contribute the most contaminants to the earth’s atmospheric. Like carbon oxides, vehicle emissions are a major source of nitrogen oxides, and these air pollutants are easily recognizable by the brown plume or haze that forms over areas with high concentrations of the gases. Nitrogen dioxide (NO2) is one of the most prominent and dangerous air pollutants, and this toxic gas is easily identifiable by its reddish-brown color and distinctive, sharp odour.Sulphur oxides: Sulphur oxides (SOx) are another group of gases polluting the earth’s atmosphere. Of particular concern is sulphur dioxide (SO2), one of the major components of smog and a primary cause of acid rain. While sulphur dioxide is naturally produced by erupting volcanoes, the combustion of sulphur-containing fuels such as petroleum oils and coal have caused this gas to become a dangerous air pollutant that is eating away at the Earth’s fragile atmosphere. Dangerous to both plants and animals, sulphur oxides can injure organic matter when deposited in high concentrations and cause respiratory problems by irritating air passages and lungs.
On November 8, 2017, Delhi earned the unenviable distinction of becoming the most polluted city on Earth. The pollution surged so high that some monitoring stations reported an Air Quality Index of 999, way above the upper limit of the worst category, hazardous. (An extra-sensitive air quality instrument at the US embassy got a reading of 1,010, as you can see in the chart).
The airborne particles and toxic chemicals that make up the smog had choked the 19 million residents of the metropolitan area, where merely breathing the air was, at its worst, like smoking 50 cigarettes in a day. Hospitals reported a 20 percent surge in patients with pollution-related illnesses, and doctors had declared a public health emergency.
We are bringing out a classic case before the readers just to point out that what reckless industrialisation can bring out. In the entire spectrum of pollutants, automobiles cause the highest pollution then comes the power generating plants and close to that is cement industry. Therefore it is pertinent that cement industry initiates green initiatives. Why to take green steps?
- Cement production is the third ranking producer of anthropogenic (man-made) CO2 in the world after transport and energy generation
- About 4 – 5 per cent of the worldwide total of CO2 emissions is caused by cement production
- CO2 is produced at two points during cement production:
- The first is as a by-product of burning of fossil fuels, primarily coal, to generate the heat necessary to drive the cement-making process. The second from the thermal decomposition of calcium carbonate in the process of producing cement clinker.
- CaCO3 (limestone) + heat -> CaO (lime) + CO2
- Production of one tonne of cement results in 780 kg of CO2
- Of the total CO2 output, 30 per cent derives from the use of energy and 70 per cent results from de-carbonation
Important to realise is that although 5 per cent of the worldwide generation of CO2 is due to cement production, that level of output also reflects the unique and universal importance of concrete throughout the construction industry.Measures adopted by cement
The emission regulations moved from 250 mg/Nm3 to 30 mg/Nm3 progressively on par with the global best practices. The cement Industry is continuously adapting to the latest air pollution control technologies like Electrostatic Precipitators, Bag Filters for achieving lower stack emissions of 30 mg/Nm3. Cement Industry installed Continuous Emission Monitoring Systems and Continuous ambient air quality monitoring stations for on line reporting dust emissions. The provisions of Air (Prevention and Control of Pollution) Act, 1981, National Ambient Air Quality Standards has accelerated the Cement Industry’s efforts to pursue their initiatives more vigorously.Measures to control of water pollution: Cement Industry installed Sewage Treatment Plants and Effluent Treatment Plants to treat this water and to reuse for dust suppression & gardening. It is also doing huge amount of rain water harvesting in their mined out pits. Corporates like ACC, Ambuja and Dalmia Bharat have taken steps at few of their plants to become water positive. Sustainable mining and biodiversity conservation: All captive mines operated by Cement Industry strictly adhere to mining, environmental norms laid by Indian Bureau of Mines, Ministry of Environment & Forest & Climate Control , State Pollution Control Board for eco-friendly mining and safety norms by Directorate General of Mines Safety (DGMS) for safe mining. All cement plant and mine sites complies with earmarking 33 per cent of total land area for the green belt development and afforestation. Wild Life Protection Act (WPA) 1972 is further augmenting the Cement Industry’s efforts in preserving the biodiversity with clear guidance. Hazardous waste management & co-processing:Cement industry generates very limited quantity of hazardous waste such as spent oils and lubricants, grease, etc., which are either co-processed in cement kilns or sold to authorised recyclers. The Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008 & amendment 2010 gives a clear guidance to the Industry for safe management, handling and disposal of hazardous waste. Apart from this industry also co-process various waste materials generated by other industry. The kiln of a cement plant is the best suited for processing of waste in the most cost effective manner which none other system offers world over. Today rapid urbanisation has created several problems of disposing off waste either industrial or domestic. The stock of fossil fuels is depleting very fast, we have to look for another source of energy. Therefore processing of waste in cement kilns has vast potential in our country. The technology as such is quite proven in Europe and other advance countries. We need to adapt it to local conditions. TSR (Thermal Substitution Rate) is a per cent age replacement of conventional fuel and the number for some of the countries is as high as 60 per cent where as in our case it is at meagre 4 per cent.
Apart from the above, the cement industry has following various innovations towards the sustainable development. Equipment Innovation: Cement
Industry has taken various energy conservation activities throughout the cement manufacturing process. Some of the notable initiatives are as given are
as under:
- Advanced dry process kiln with energy efficient cooler with 6/7 stage pre heater
- Low NOX burners and low NOX calciners to reduce NOX from the kiln
- Energy-efficient grinding equipment like roller press and VRMs
- Energy efficient compressors, pumps, lighting, variable speed drives, fans and motors
- Process optimiser along with advanced energy management system, etc.,
Clinker factor improvement and natural resources conservation: Total cement grade limestone reserve available to meet the industry requirements is 89.86 billion tonne, which are expected to last only for another 40 years. Cement industry has carried out extensive research and development for substituting clinker and to absorbs huge quantities of industrial wastes like fly ash and slag. This not only helps in reduction in CO2 emission but also preserving natural resources like limestone and corrective materials.
Recycling of concrete as of date happens to be far stretched. Concrete mixture has the highest proportion of natural materials like stone chips, sand, water etc. If we are able to make use of used concrete we shall save our natural sources of sand and stones. Cement industry is expected to make investments in processing of used concrete which is not happening. With focus on infra development, the day is not far away when we shall be compelled to explore these options. With confidence we can say that Indian cement industry is on the right track though may be little late on few initiatives. The days ahead of us will see industry becoming greener.
Economy & Market
Leonard Unveils Dual-Head Robotic Arm for Hazardous Industrial Demolition
Published
1 week agoon
October 30, 2026By
admin
Leonard unveils Descender Duo, a dual-head robotic demolition arm designed to improve industrial safety and reduce shutdown time by up to 50 per cent.
Industrial robotics and refractory services specialist Leonard has launched Descender Duo, a dual-head robotic demolition arm designed to improve safety, accelerate maintenance and reduce shutdown times in hazardous industrial environments. The system made its debut at Lisahally Power Station in Northern Ireland, removing 25 tonnes of slag material within hours.
Developed for the cement, metals, waste-to-energy and petrochemical industries, Descender Duo enables remote-controlled refractory demolition, anchor cutting and welding, and refractory spraying inside boilers, calciners and silos. Its vertical-access design eliminates the need for personnel to enter confined, high-risk spaces during these operations.
Weighing less than two tonnes, the pre-assembled system requires an access opening of just 1.2 m². Supported by an external overhead hoist, it uses electrically operated hydraulic stabilising legs to secure itself inside vessels. The robotic arm offers 360-degree rotation and is suited to vessels approximately 9 m in diameter, with its operating reach extendable through strategically positioned access points.
Equipped with two independently controlled robotic heads, Descender Duo can perform identical or different tasks simultaneously, including refractory demolition, anchor cutting and spraying. Its remote-control system incorporates live camera feeds, allowing operators to monitor operations without entering hazardous environments.
According to Leonard, the technology can deliver time savings of up to 50 per cent compared with manual methods. Its ability to operate at temperatures exceeding 100°C allows maintenance to begin as early as 24 hours after burner shutdown. An all-electric power supply further supports cleaner and more cost-efficient operations.
First Deployment Demonstrates Shutdown Efficiency
The system was first deployed at Burmeister & Wain Scandinavian Contractor’s (BWSC) Lisahally Power Station in Londonderry, Northern Ireland. The facility generates electricity from grade C waste wood, supplying approximately 40,000 homes and businesses.
Leonard and BWSC collaborated to develop a customised solution for the plant’s 26-metre furnace, where extensive external pipework created significant access challenges.
Mark Leonard, Managing Director, Leonard, said, “It required new thinking and rather than step away from the problem we were committed to solving it for the customer, with the customer. We’re relentless in our approach to tackling complex challenges, head-on. We took our years of cement plant experience, coupled with our working knowledge of the BWSC plant, and designed, engineered and tested a completely new vertical solution within just seven weeks from that initial conversation with the customer. That solution was the Descender Duo as we know it today.”
Traditionally, the furnace required a cooling period of up to 36 hours before preparatory work could begin, followed by manual slag removal using rope-access personnel. With Descender Duo, work commenced just 24 hours after shutdown, reducing downtime by up to one day.
The deployment removed 25 tonnes of slag within hours, eliminated the need for at least six workers to enter the hazardous furnace interior and saved 26 hours in the shutdown programme.
“The effectiveness exceeded expectation,” said Martin Doran, Plant Manager at Lisahally Power Station.
“When the Descender Duo concept was first discussed, we had to spend some time with the team from Leonard looking at how it was going to be moved into the furnace. Every site is different and that presented its own challenges, but nothing that the team couldn’t overcome. Once it was installed we were hugely impressed by its efficiency.”
Expanding Industrial Robotics Applications
Descender Duo joins Leonard’s existing portfolio of robotic maintenance solutions, including the Axis horizontal-access arm, Nano confined-space access arm, Charger cement mill media recharging system and Calibre cement mill media grading system.
Headquartered in Northern Ireland, Leonard provides robotic refractory demolition, installation, inspection and industrial maintenance services across the cement, metals, energy, biomass, glass and civil engineering sectors.
Formerly known as G Leonard, the company has more than 35 years of industry experience and operates across Europe, North America, the Middle East, Africa and Asia-Pacific.
The latest innovation reinforces Leonard’s focus on replacing hazardous manual processes with robotic systems that improve workforce safety, enhance operational efficiency and minimise industrial downtime.
Concrete
Martin Engineering Appoints Ashwini Khunte as India General Manager
Published
1 week agoon
October 30, 2026By
admin
Martin Engineering names Ashwini Khunte India General Manager to strengthen operations and drive growth across key bulk material handling sectors.
Pune
Martin Engineering, a global provider of bulk material handling solutions, has appointed Ashwini Khunte as General Manager of its India business, strengthening its leadership as the company expands its presence across the country’s cement, mining, steel, power and infrastructure sectors.
Khunte brings more than a decade of experience with Martin Engineering, having joined its Indian operations in 2013 as a Design Engineer, shortly after the company established its presence in the country in 2012.
A mechanical engineer by qualification, she spent her initial five years developing bulk material handling solutions in collaboration with the company’s operations team. During this period, she gained extensive experience addressing operational challenges in the steel, cement and coal industries. She subsequently moved into project engineering, managing major engineering, procurement and construction (EPC) and original equipment manufacturer (OEM) projects from initial enquiry to commissioning. Her responsibilities later expanded to overseeing Martin Engineering’s conveyor product portfolio in India, involving customer engagement, technical presentations and site visits across heavy industries.
In 2024, Khunte was promoted to Head of Sales & Marketing for the company’s Europe, Middle East, Africa and India (EMEAI) region. The position broadened her international market exposure and strengthened her strategic and commercial leadership capabilities.
Commenting on her appointment, Ashwini Khunte, General Manager, Martin Engineering India, said: “India represents a tremendous opportunity for Martin Engineering. The country’s continued investment in cement, mining, steel, power and infrastructure is creating increasing demand for safer, cleaner and more productive bulk material handling, and that’s exactly what we do. My priority will be to build on the strong foundations already established in India, while continuing to develop our people, strengthen customer relationships and bring practical solutions to the challenges faced by our industry.”
Robert Whetstone, Area Vice President – EMEAI, Martin Engineering, highlighted Khunte’s technical expertise, market understanding and leadership experience.
“Ashwini brings an exceptional combination of technical understanding, customer knowledge and commercial leadership. She has grown as Martin Engineering has grown, and has consistently demonstrated outstanding capability to transform her expertise into practical solutions. Her knowledge of the Indian market, together with her international experience, makes her ideally suited to lead our India business through its next stage of growth for years to come.”
Since establishing its Indian business in 2012, Martin Engineering has expanded its local workforce, manufacturing capabilities and dealership network. The company supplies conveyor products, transfer point solutions, material flow aids, training and technical support to bulk material handling industries. Khunte’s appointment positions the company to further strengthen customer relationships and expand its solutions portfolio in India’s growing industrial and infrastructure markets.
Concrete
Fornnax Wins AIRIA’s Special Export Award for Rubber Machinery in 2025-26
Published
3 weeks agoon
October 19, 2026By
admin
Fornnax Technology Pvt. Ltd. has been honoured with the Special Export Award – Rubber Machinery for 2025–26 by the All-India Rubber Industries Association (AIRIA), in recognition of its highest exports of tyre recycling plants to the European region.
With more than a decade of experience in India’s tyre recycling industry, Fornnax has contributed to the development of advanced recycling technologies and infrastructure. The company currently holds a 90% market share in India’s domestic tyre recycling sector, while exports account for 30% of its business, spanning markets such as Europe, Australia and the GCC.
The award marks another milestone for Fornnax, whose tyre recycling lines and advanced shredding technologies are supporting the growth of the circular economy in India and international markets.
Commenting on the recognition, Mr. Jignesh Kundaria, Founder and Director of Fornnax, said:
“This honour from AIRIA is a reflection of an incredible journey we have undertaken over the years. When we started Fornnax, there was no established recycling industry in India to follow. We chose to build for the future instead. Today, when you see India’s tyre recycling sector, it has already transformed into a dynamic, high-growth industry and we are extremely proud to have played our part in building it.”
Unlike standalone equipment suppliers, Fornnax focuses on developing complete, high-capacity recycling infrastructure. Its integrated systems combine multiple stages of shredding and size reduction to enable efficient, continuous operations. This system-level engineering approach helps recycling operators improve throughput, equipment reliability and operational consistency.
The recognition reinforces Fornnax’s commitment to developing engineering technologies that contribute to a more efficient and circular recycling ecosystem.
Looking ahead, the company aims to expand its international presence while continuing to develop advanced shredding and recycling solutions to address the growing volumes and evolving requirements of the global recycling industry.
For more information, visit: www.fornnax.com
Shree Cement Expands Bangur Concrete Network with Patna Plant
Ambuja Plans 2.9 MTPA Godda Cement Unit
Dhanekula Institute Signs MoU with Adani Cement
JK Lakshmi Cement Begins Rs. 110 bn Assam Plant Project
Kshatriya Engineering College Signs MoU with Adani Cement
Shree Cement Expands Bangur Concrete Network with Patna Plant
Ambuja Plans 2.9 MTPA Godda Cement Unit
Dhanekula Institute Signs MoU with Adani Cement
JK Lakshmi Cement Begins Rs. 110 bn Assam Plant Project
Kshatriya Engineering College Signs MoU with Adani Cement
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