Economy & Market

India’s largest clear span building, delivered by Interarch

Published

9 years ago

July 4, 2016

admin

For certain usage of a building, the design of a structure is extremely critical. In cement plants, one such utility is coal handling coupled with stacker and reclaimer. Here is an example of how PEBs can offer appropriate solutions.

In 2015, Interarch designed & engineered, manufactured and delivered the largest clear span building in India for UltraTech Cement Ltd in Rawan. The building is spread over an area of 35,000 sq m. Interarch’s scope of work included design & engineering, fabrication, supply & logistics, and erection of four buildings in Rawan, Chhattisgarh. The four buildings required were clear-span buildings ranging from 62 m, 85 m, and 95 m to 99.8 m.

On the basis of customer needs and functional usage, Interarch’s expert design & engineering team proposed an open Web portal frame structure for the 99.8 m clear span building using CHS sections & other three buildings in built-up sections. The building was designed for the seismic zone 3 and IS 800:2007. The loading design has been applied on the structure in accordance with IS-875 (Part 1, 2 &3). The pipe structure, once completed, will be one of the biggest milestones in Interarch’s recent history. Once erected, the building will span 99.8 m wide & 353 m long, with a clear height of 24 m at the peak.

Interarch certified builders and employees had to work under very stringent quality & safety conditions in line with international standards to achieve many challenges at the site. The erection of the 99.8 m clear span building was done near three operating conveyer belts surrounded by heaps of coal, dust in the environment and lack of space to erect the building, which caused lot of difficulty to the erection team. The Interarch team had to construct a crossover bridge and constantly spray water to keep the dust settled. All workers wore face masks and safety goggles to tackle the dust.

Interarch deployed almost 15-20 dedicated safety and quality engineers at the site to ensure the highest standards of safety and quality controlled execution. The total time taken for erection of the building was six months.

Project Key Features: Recipient of "Best PEB Project of the Year" by Construction Week India Awards 2015 for UltraTech Cement Ltd.

Project Feature
?$HS Bracing
??0 m bay spacing along the length of the building
??oof slope 1in 4
??uilding design as per IS 800-2007
??pecial tripod CHS portal frame
??re Galvanised purlin & girts
??hot blasted structure finished with epoxy paint
??ust load 0.5 KN/M2 on roof
??oof – 0.47 m Tracdek Hi-Rib bare Galvalume (550 Mpa)
??all – 0.50 M Tracdek Hi-Rib color coated Galvalume (550 Mpa)

Action against RMC plants
In the month of March 2016, 32 ready-mix-concrete (RMC) plants in the city of Mumbai were asked to shut down because of pollution caused in their operations, by the Maharashtra Pollution Control Board (MPCB). There were number of complaints filed against RMC operators regarding dust and noise pollution. A non-governmental organisation (NGO) – Watchdog Foundation – had taken up the cause for local residents.

ICR spoke to G Pimenta of ‘Watchdog.’
Kindly introduce your organisation ‘Watchdog’ to the readers.
We wish to introduce ourselves as a part of a non-governmental organisation i.e., Watchdog Foundation, which has launched a website www.thewatchdog.in that provides a networking platform for ordinary citizens to engage with governmental organisations, as we believe that citizen’s viewpoints are necessary for all-round holistic and workable solutions for social and civic problems.

Can you please provide us details of the complaints lodged by ‘Watchdog’ regarding dust pollution?
We have filed a number of complaints against RMC Plant Operators, as and when such complaints were reported to us by the locals. The said complaints were received from Malvani (3 plants), Kurla (2 plants) and Dahisar (2 plants).

How do the regulations regarding running of RMC plants in our city differ function?
We are not against running of RMC plants which adhere to the law of the land. Under RTI we have ferreted out information in as many as 33 cases, which shows that these RMC plants are not compliant with environmental norms and have openly flouted Consent to Operate granted by MPCB.

In your opinion, why do RMC producers not comply with the regulations?
The issue is twin-fold. Firstly it is profit motive and the higher capital costs involved in clean technologies and there being no incentives from the government to use and promote environment friendly green technology.

Do you feel that shutting down of a running RMC plant is the only answer to the problems?
Shutting down any industry is no good answer, but at the same time adherence to law is also equally important and many a times it is found that these RMC plants do comply with the stipulations stated in Consent to Operate.

For more information,
please contact: info@interarchbuildings.com
or visit www.interarchbuildings.com

Project Name	UltraTech Cement Limited (Unit – Rawan Cement Works)
Project Location	Rawan, Chhattisgarh
Building Usage	Coal Stacker & Re-claimer Covering Shed
Tonnage	2115 mt
Length	353 m
Width	99.8 m Clear Span
Height	14 m height at eave and 24 m at ridge
Area of Project	35,000 sq m

Concrete

15th Cement EXPO: A Step Forward in Cement Innovation

Published

3 weeks ago

January 17, 2025

admin

Mumbai

Following the immense success of the 14th Cement EXPO, held on December 14-15, 2023, at the Manekshaw Centre, New Delhi, the next edition of this premier event is set to take place in March 2025. The 15th Cement EXPO will be hosted at Yashobhoomi, Delhi, on 12th and 13th November 2025.

Meanwhile, the Cement Expo Forum 2025 is scheduled for 5th and 6th March 2025 at Taj Krishna in Hyderabad. This exciting 3-in-1 event, organised by FIRST Construction Council (FCC) and Indian Cement Review (ICR), will bring together industry leaders, innovators, and stakeholders to discuss the future of the cement sector.

Building on the Success of the 14th Cement EXPO

The 14th Cement EXPO was widely praised for its strong participation, attracting over 1,500 senior managers and decision-makers from across the cement industry. The event was inaugurated by Dr. Vibha Dhawan, Director General of TERI, and Ali Emir Adiguzel, Founder and Director of the World Cement Association, alongside Pratap Padode, Founder of FIRST Construction Council (FCC). The two-tiered exhibition space featured cutting-edge products and innovations from top companies within the cement industry’s supply chain.

The event also garnered significant support from key government bodies, including the Ministry of Road Transport and Highways, Government e-Marketplace (GeM), and the Department for Promotion of Industry and Internal Trade (DPIIT), Ministry of Commerce and Industry, Government of India (GoI).

Recognition and Excellence in the Cement Industry

The 7th Indian Cement Review Awards celebrated excellence by presenting awards to 11 companies in various categories, recognising their contributions to growth and innovation within the industry. Notably, Parth Jindal, Managing Director of JSW Cement, was honoured with the prestigious Indian Cement Review – Person of the Year Award 2023. Meanwhile, Vinita Singhania, Vice Chairman and Managing Director of JK Lakshmi Cement Ltd, received the Lifetime Achievement Award for her outstanding leadership and contributions to the sector.

A Vision for Sustainability

With the theme of “Driving Sustainability Through Technology,” the 9th Indian Cement Review Conference hosted thought-provoking discussions and presentations, highlighting the industry’s commitment to adopting innovative, sustainable practices. The conference served as a platform for dialogue on the latest technological advancements aimed at transforming the cement sector, addressing key challenges, and fostering growth.

What to Expect from Cement EXPO 2025

The 15th Cement EXPO, along with the 10th Indian Cement Review Conference and the 8th Indian Cement Review Awards, is set to be even bigger and more impactful than the 2023 edition. With an expanded exhibition space, greater participation, and more in-depth discussions, the 2025 event will continue to drive the industry forward. This 3-in-1 event promises to be a pivotal moment in the ongoing transformation of the cement sector.

As the industry evolves, the 15th Cement EXPO 2025 will serve as a crucial platform for showcasing innovations, discussing emerging trends, and forging new partnerships to shape the future of cement and construction.

For more details:

Cement Expo Forum 2025: https://cementexpo.in/forum

15^th Cement Expo 2025: https://cementexpo.in/

FOR CONFERENCE SPONSORSHIPS

Sheetal Talreja

Mob: +91 842 2874 030

Email: sheetal@IndianCementReview.com

FOR EXHIBITION/SPONSORSHIPS

Sujoy Gomes

Mob: +91 865 7795 881

Email: Sujoy.g@ASAPPinfoGlobal.com

FOR SPONSORSHIPS

Ratan Rajbhar

Mob: +91 842 2874 021

Email: ratan.r@ASAPPinfoGlobal.com

Concrete

Construction sector growth slows to 8-10% for FY2025: ICRA

Published

3 weeks ago

January 15, 2025

admin

The revenue growth for construction companies in FY2025 is projected at 8-10 per cent, down from the earlier estimate of 12-15 per cent, according to ICRA. This marks the slowest growth in three years, driven by factors such as the Model Code of Conduct in Q1, prolonged monsoons, and milestone-based billing in Q2, particularly affecting road-focused players.
ICRA’s analysis of 19 companies with a combined turnover of Rs.1.28 trillion in FY2024 shows modest revenue growth of 1.5 per cent YoY in H1 FY2025. While execution is expected to improve in H2, FY2025 growth remains below the historical CAGR of ~15 per cent (FY2018-FY2024).
Order inflows in urban transport, water and sewage projects are healthy, but road-focused entities face challenges due to muted inflows and high competition. Operating margins are projected to remain range-bound at 10.5-11 per cent, with debt levels rising to manage working capital needs, though debt coverage metrics remain stable.

Concrete

SANY India expands Pune factory to boost production capacity

Published

3 weeks ago

January 15, 2025

admin

SANY India inaugurated a cutting-edge factory expansion at its 90-acre Pune facility, elevating its production capacity to over 14,000 units annually, alongside a robust fabrication capacity of 100,000 metric tonnes.

The advanced facility reinforces SANY’s commitment to ‘Make in India’ by enhancing localised manufacturing and supporting global exports. Chairman Xiang Wenbo highlighted the strategic importance of India as a global hub, while Vice Chairman Deepak Garg emphasised the expansion’s role in driving innovation and infrastructure development. This investment enhances efficiency, reduces timelines, and strengthens SANY’s leadership in the construction equipment sector.