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Putzmeister Breaks Concrete Pouring Record in the World

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Putzmeister`s machines are involved in the construction of metro rail projects, expansion and modernisation of international airports at Mumbai, Delhi, Kolkata and Bangalore; as well as building of diverse power plants, hydraulic projects, liquefied natural gas tanks, refineries, ports, roads, bridges, high-rises, and many such challenging projects.

Putzmeister Concrete Machines India is a 100 per cent subsidiary of Putzmeister GmbH, world?s No. 1 manufacturer of high capacity concrete machines. Putzmeister India manufactures an entire range of high-tech innovative concrete equipment, adapted to the Indian market specifications and the needs at its factory and head office in Verna, Goa. The company?s sales and service network is spread across India, continuously expanding further to cater to the growing infrastructure demands of the nation. As the pioneer of R&D in concrete pumping technology, Putzmeister is dedicated to offer the best and latest innovations in India.

Putzmeister?s machines are involved in the construction of metro rail projects, and expansion and modernisation of international airports at Mumbai, Delhi, Kolkata and Bengaluru; as well as building of diverse power plants, hydraulic projects, liquefied natural gas tanks, refineries, ports, roads, bridges, high-rises and many such challenging projects.

Continuous overnight concrete pour at NCC power project
Beginning of this year, Putzmeister completed a challenging pour at NCC power plant project at Krishnapatnam in Nellore district of Andhra Pradesh. Putzmeister?s boom pump-BSF 36.04H-ECI-withstood the continous concreting of the foundation, which was carried on overnight, completing this feat early morning the next day. The company is proud to be associated with clients who enable us to perform extraordinary tasks.

Putzmeister continues to provide the best innovations and quality in its concrete equipment. The world and our global partners know that Putzmeister is the one who sets standards ?every single time we pour?. At the same time, on the other side of the globe, Putzmeister was all set to create a new world record in Los Angeles, US.

Putzmeister sets new Guinness World Record for longest continuous pour in US
After a great successful concrete pour in India, the next day Putzmeister set a world record in Los Angeles, US. The massive pour took place with 12 Putzmeister truck-mounted concrete boom pumps ranging from 32 m to 47 m, two Putzmeister placing boom towers and two Putzmeister trailer-mounted pumps. These concrete pumps were strategically placed both inside and above the excavation. Total 19 pumps were utilised for this enormous 16,200 cm3 concrete pouring. It took 18.5 hours to complete the pour, which steered Putzmeister towards setting a new Guinness World Record for the largest continuous concrete pour on 15 February 2014 in Los Angeles.

The pour was to lay the foundation of the Wilshire Grand project, which will be the tallest structure west of the Mississippi when finished at 73 stories and 335 m in height. Turner and Conco, the general contractor of the project, devised a plan for the concrete pour, which was located 24-29 m below street level. For the past several months, crews have prepared the site by digging a 6 m-deep pit and lining it with 3,700 tonne of reinforcing steel. "We utilised Putzmeister equipment due to its durability and reliability," said Michael Marchesano, Turner?s general superintendent. "With a continuous pour of this magnitude, you need to be able to count on your equipment to keep doing its job, even under demanding conditions."

The pour included 227 ready mix trucks making more than 2,100 trips and pouring almost 39 mt of concrete during an 18 +-hour period.

"Each truck made 10-14 concrete drops, traveling through the night between eight different concrete plants within a 30 km radius," said Marchesano. "The first batch of concrete poured onto the site came from a plant in Vernon that poured the first concrete in Southern California ever."

"We were extremely happy with how all of the Putzmeister equipment performed," said Marchesano. "A pour this size requires extensive planning, precision, and dependable equipment. Everything went more smoothly than we could have imagined."

The concrete pour qualified as the largest continuous concrete pour in history and officially claimed a Guinness world record.

High-traffic, congested location
To minimise the impact on businesses and residents, the crew began the pour on a Saturday evening and concluded around noon the next day, working throughout the night.

Given that Los Angeles is the second most populous city in the US, the construction team anticipated logistical challenges when planning the large mat pour at the project?s downtown location. "Because the concrete must be poured within 90 mins of being mixed, trucks had to arrive on time," Marchesano explained. "In case of freeway jams, alternate routes were mapped."Not only was outside traffic a concern, but job site congestion also was a challenge. Equipment had to be carefully chosen to accommodate the site?s needs.

"Through its durability and diverse selection of pumps, Putzmeister helped us overcome the challenge of having a large amount of material that needed to be poured continuously in a dense urban area," said Marchesano. "Each piece of equipment had its role and was orchestrated to help make the pour run as smoothly and efficiently as possible."

Building up
Now that the foundation is in place, the crew will begin working on the attached parking structure and 73-story building that will make up the Wilshire Grand project. Both of the existing Putzmeister MX 34-4 Placing Boom Towers that were used for the concrete pour will remain in place while the crew builds up. Two additional Putzmeister placing booms will be constructed to help place concrete for the underground parking structure.The two Putzmeister trailer pumps used on the concrete pour will also be used to pump the concrete to the placing towers. The crew will be pumping more than 60,000 m3 of concrete vertically, including lightweight concrete and C55 mixes. With such well-planned and organised preparations, we are assertive of providing precise solutions to our clients in India.

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Concrete

Cement Makers Reaffirm Commitment to Sustainable Growth

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World Environment Day spotlight on innovation and circularity

On World Environment Day, the Indian cement industry reiterated its commitment to supporting India’s climate ambitions through sustainable manufacturing, resource efficiency and the adoption of cleaner technologies.

The Cement Manufacturers’ Association (CMA) said the sector remains aligned with the Government of India’s Net Zero commitments and is accelerating efforts to reduce its environmental footprint while supporting the country’s infrastructure and development agenda.

Parth Jindal, President, CMA and Managing Director, JSW Cement, said the industry is increasingly adopting cleaner technologies, improving energy efficiency and expanding the use of alternative fuels and raw materials. He also highlighted the growing importance of circular economy practices, where industrial by-products and waste streams from one sector are utilised as resources in another.

“The Indian Cement Industry is aligned to the Government’s commitments on carbon mitigation and is accelerating the adoption of cleaner technologies, resource efficiency and circular economy practices while actively exploring the potential of Carbon Capture, Utilisation and Storage (CCUS) as a critical pathway for deep decarbonisation,” said Jindal.

He added that coprocessing industrial waste and by-products helps conserve natural resources, reduce disposal requirements and lower the environmental footprint across multiple sectors.

According to Jindal, sustainability is no longer limited to manufacturing processes but is increasingly influencing investment decisions, innovation strategies and long-term growth plans within the industry.

Echoing similar views, Dr Raghavpat Singhania, Vice President, CMA and Managing Director, JK Cement, said sustainable development extends beyond emissions reduction and must also focus on responsible resource utilisation and waste minimisation.

“Sustainability in the built environment cannot be measured by emissions alone. It is equally about how efficiently we use resources, how effectively we minimise waste and how responsibly we create the infrastructure that will serve future generations,” said Singhania.

He noted that the cement industry is advancing its sustainability agenda through greater resource efficiency, increased circularity, technological innovation and continuous improvements in manufacturing practices. As a key contributor to India’s infrastructure development, the sector has a critical role to play in balancing economic growth with environmental responsibility.

On the occasion of World Environment Day, industry leaders reaffirmed their commitment to supporting India’s climate goals while delivering the materials required for resilient, durable and sustainable infrastructure.

 

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Concrete

Building a Greener Future Together

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Environmental sustainability requires immediate action, not just long-term commitments and discussions. Recycling, circular economy practices, and technology-driven waste management can help industries reduce environmental impact while supporting sustainable growth.

Author: Jignesh Kundaria, Director and CEO, Fornnax Technology

World Environment Day serves as an important reminder that environmental sustainability can no longer remain confined to discussions, reports, or long-term commitments. The environmental challenges facing the world today demand immediate, measurable, and collective action. Across industries and communities, waste generation continues to outpace our ability to process it responsibly, placing increasing pressure on ecosystems, natural resources, public health, and the well-being of future generations.

One of the most significant shifts required today is a change in how society perceives waste. Rather than being viewed as a material to be discarded, waste must be recognised as a valuable resource that can contribute to both economic growth and environmental protection when managed through the right technologies and systems. This mindset forms the foundation of the circular economy model that countries across the world are increasingly adopting to reduce landfill dependence, recover valuable materials, and create more sustainable industrial ecosystems.

India has made meaningful progress in strengthening awareness around sustainability, recycling, and environmental responsibility over the past decade. Significant efforts are being made to formalise the recycling sector through improved infrastructure, technology adoption, policy implementation, and broader stakeholder participation. These developments are creating a stronger foundation for responsible waste management and resource recovery across the country.

However, achieving long-term environmental impact requires collaboration from all stakeholders. Industries, policymakers, technology providers, and communities must work together with greater accountability to strengthen recycling ecosystems, encourage responsible waste management practices, and create sustainable outcomes through consistent execution rather than temporary interventions.

As someone closely associated with the recycling industry, I firmly believe that technology will play a decisive role in addressing future environmental challenges. Advanced recycling systems have the potential to recover valuable resources, reduce pollution, minimise landfill burdens, and conserve energy, creating a more sustainable future for generations to come. This belief is deeply reflected in Fornnax’s motto, “Committed to Create a Green Future,” which embodies our commitment to building long-term environmental value through innovation and responsible action.

At the same time, technology alone cannot deliver meaningful change. Real progress requires intent, awareness, participation, and a shared sense of responsibility. Sustainable development can only be achieved when innovation is supported by collective action and a genuine commitment to environmental stewardship.

On this World Environment Day, let us move beyond conversations and take meaningful steps towards creating a cleaner, greener, and more sustainable planet. By embracing innovation, strengthening recycling ecosystems, and acting responsibly today, we can create lasting environmental impact and secure a better future for generations to come.

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Concrete

JK Lakshmi Advances LC3 Cement Expansion

Company highlights commercial production and research partnerships

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The meeting reviewed progress in limestone calcined clay cement (LC3) technology and its commercial adoption in India’s cement sector, focusing on low-carbon alternatives to conventional binders. JK Lakshmi Cement noted that limestone calcined clay cement can reduce carbon dioxide emissions by up to 40 per cent compared with conventional cement and said this reduction supports industry decarbonisation. The company highlighted that it was among the first two cement manufacturers in India to move LC3 into commercial production after the Bureau of Indian Standards approved the technology as a cement standard.

Vinita Singhania said the transition of LC3 from research to commercial production reflected collaboration between industry, academia and international institutions. Maya Tissafi acknowledged JK Lakshmi Cement’s role in advancing LC3 adoption in India and its contribution in taking the technology from laboratory trials to commercial implementation. Both representatives underlined the growing relevance of sustainable construction materials as India expands infrastructure and urban development.

The meeting explored continued collaboration with Swiss research institutions such as EPFL, EMPA and ETH Zurich alongside Indian academic partners and development organisations. JK Lakshmi Cement has been associated with the LC3 initiative since 2014 and worked with EPFL, IIT Delhi, IIT Madras, Development Alternatives and Technology and Action for Rural Advancement. The company conducted one of the earliest industrial trials of LC3 and recently announced commercial production of Green Pro LC3 cement from its Jaykaypuram plant in Rajasthan.

India remains the world’s second-largest cement producer and expansion of infrastructure, urbanisation and housing demand continue to support long-term sector growth, increasing interest in low-carbon technologies. The company reported an annual turnover of more than Rupees (Rs) 60 bn and current cement capacity of about 18 million (mn) tonnes (t) per annum, with a target of reaching 30 million (mn) tonnes (t) by 2030. Apart from grey cement, the company also makes ready-mix concrete, gypsum plaster, wall putty, primers, adhesives and fly ash blocks, and both sides concluded on the need for continued collaboration to develop sustainable construction solutions.

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