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Humboldt Wedag India Pvt Ltd: Delivering next-gen technologies

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Cement consumption is growing at a rapid pace, thanks to the increased construction activities in the infrastructure and housing sectors. To fulfill the demand, it is essential to increase the cement production. For this, it is the need of the hour to use hi-tech machinery with added features such as reliability, energy efficiency, low-cost production and minimal maintenance, combined with good services. It is here, Humboldt Wedag India Pvt Ltd (HWI) fills the space. KHD Humboldt Wedag International AG, the parent company, has been serving the cement industry for more than a century. HWI has tailor-designed many cement plants for quick achievement of production capacity. Read on to know more about the products and services it offers.

KHD Humboldt Wedag International AG, a leading global cement plant and equipment supplier, started business way back in 1856. The company entered Indian market in 1983 in collaboration with Cimmco Birla Ltd. In 1990s, the economic liberalisation gave an opportunity for the cement manufacturers to rapidly increase the production of cement. KHD Humboldt Wedag International, by the end of 2000, established a dedicated cement division, Humboldt Wedag India Pvt Ltd, to directly cater to the requirements of the customers in the Indian sub-continent and the other Asian countries. Since then, HWI, now a wholly owned subsidiary of KHD Humboldt Wedag International AG, has grown rapidly. The company is an ISO 9001:2008 company with SOx implemented procedures. The group has also implemented the SAP systems in project management.

Staying competitive

HWI has always been in the forefront of innovation. To keep the competitive edge, the company has invested good amount in R&D activities both in its own laboratory facilities as well as in partnerships. It has designed and constructed cement plants to meet the specific local requirements that characterises a plant and therefore, the plant manufacturer. To its credit, goes the first operative 10,000-tpd clinker plant, which it built for Jaiprakash Associates Ltd. Technology is innovatively adapted in cement plants engineered, by the company to operate with diverse fuels and difficult raw materials, and plants are tailor-designed to suit the required conditions. The company has proactively grown to meet the fast changing business environment, for eg, introduction and huge progress in the client’s acceptance for the roller press technology for all different applications – raw grinding as well as clinker and slag grinding.

Products and services

For the past several years, HWI has been providing the Indian cement industry with world-class plants and machinery along with quality services. The company could sustain its position because of the various services they offer to the industry. The services offered by the company include:

  • Raw material evaluation
  • Basic and process engineering
  • Plant design (including layout arrangements, general arrangements and detailed engineering
  • Manufacture and supply of machinery for cement plants
  • Process automation and instrumentation
  • Erection supervision and commissioning
  • Post-commissioning services
  • Troubleshooting
  • Operation and maintenance services
  • Training

The company is well ahead of its competitors in offering innovative technologies for the cement industry. Some of these technologies offered are:

  • Low pressure drop 5/6-stage pre-heater with best heat transfer efficiency
  • Comflex? Roller Press and Ball Mill systems for raw material cement and slag grinding applications
  • 3/2-tier rotary kilns
  • V-Separator, LC and SKS Separator in raw material, slag and cement grinding
  • Technologically advanced Pyrofloor? and Pyrostep? cooler for maximum heat recuperation
  • Pyrostream? and PyroJet? burners for coal and multi-fuel applications

Future is bright

"Our guiding motto is to support our clients’ business with state-of-the-art technology in production, operation and maintenance, respecting the specific needs of sustainability and profitability," says Martin Gierse, President and Executive Director, Humboldt Wedag India Pvt Ltd. Cement industry is booming due to the increasing investment in infrastructure, construction and government-sponsored schemes for rural and urban development.

As Gierse observes, "The future market will require more services over and above the pure capex projects. We see further an increasing demand for our Humboldt Wedag automation packages as well, which will help to contribute to an operation with high utilisation and good product quality." Certainly, with demand for cement, demand for technology will increase. HWI being a leading supplier of competitive and environmentally friendly technologies is well-placed to cater to the demand for technologies and services for the booming cement industry.

Martin Gierse, President and Executive Director, Humboldt Wedag India Pvt Ltd

What is the market share and sales turnover of HWI in India?
The market share of product range from Humboldt Wedag India on the Indian sub-continent is around 35-40 per cent, which translates into a sales turnover of around Rs 600 crore.

What is the USP of the machinery you offer?
Our USP of the products follows the major needs of the cement manufacturers, which are:

  • Highest reliability and lifetime
  • Lowest energy consumption Low-cost production with fuel flexibility and minimum maintenance
  • Best operations with regards to product quality
  • Best adapted delivery times
  • Fast commissioning which gives the clients return on capital as soon as possible.

Tell us more about your collaborations/tie-ups in the Indian market?
KHD is world-wide supplier of roller press technology for the mining industry through a partnership with WEIR Minerals. The Indian mining industry has yet to discover the advantages of energy saving products for grinding. We want to repeat the success of the roller press technology in the cement as well in the minerals industry and are convinced to have the right product and partnership with us. For the EPC business in India, there is currently a partnership with MBE in place, which
at the moment seems more appropriate for the Indian environment.

With a large numbers of cement projects coming up, what is your perception of the future business?
KHD follows in its growth assessment the judgment of the CMA. It will, despite some short-term fluctuations, sustain an 8 per cent average level for the years to come, if not more. Customers will further look for high-efficient technology at the best balance of cost and performance. KHD Humboldt Wedag will serve the market with the best of the technology and the appropriate sourcing strategy.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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