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We are not into retailing and non-trade

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Zarir Langrana, COO, Tata Chemicals

Tata is a company that does not need any introduction. The company has touched all the aspects of human life. Tata as a part of its sustainability initiative came up with a cement plant in the year 1993 in Mithapur. The cement is produced under the brand name, ‘Tata Shudh’. Zarir Langrana, COO, Tata Chemicals, India talks to ICR about their journey, future plans and the challenges faced by the company.

What is your view on the current scenario of Indian cement industry?

We think in general, the growth of the cement sector will remain healthy given the current is fundamental economic environment. We might witness spikes as we generally do, periodically within sector and within regions. However, we are very positive about the growth and we constantly keep hearing about the expansion plans of the cement giants so definitely all the industry gurus share this view. Increasing urbanisation, growth in infrastructure projects and real estate will boost the demand of cement. Growth in the upcoming fiscal is expected to happen. The year 2013-14 or the first half of 2014 will witness a lot of growth keeping also in view the elections of 2014.

Tell us about the journey of Tata Shudh Cement

Our cement plant based in Mithapur, is possible the only one of its type, at least of what we are aware of, in the world and is unique. It is actually not a cement plant; it is our technological innovation where we ultilise waste and convert the waste into wealth. We operate an inorganic complex in Mithapur where we manufacture a key inorganic bulk chemical called Soda Ash. In the process of manufacturing Soda Ash, we use a bunch of raw materials and we have an effluent stream at the end of the process. Being a bulk chemical the volumes of raw materials used and the volumes of this stream was very large. In addition, our challenge was how do you lessen the environmental load and use some of the raw materials that are rejects from the process and we came up with the solution of manufacturing cement using these. For e.g, a key material is limestone but the limestone has to be of a particular size. So once that size goes in the process, there are also under size and over size that are left behind. So now what do you do with the remaining limestone. How do you utilise it profitably and not add to waste or dispose the same in the market. We also have our own power plant where we generate steam and power and in the process of generating that, we generate flyash. So how do we use all of these streams and convert it into something useful. This cement plant came up to actually utilise these; as a feedstock and it uses the entire stream that the soda ash plant generates. That’s how we started our journey and that’s where we are today. It is really our effort to convert waste into wealth, brand that wealth and sell the same in the market. It’s been a long and fruitful journey and we are happy that we have established ourselves with in the geography of Gujarat where we market a well recognised brand and are respected in the market. We have our own niche of customers and a brand that we are proud of. It is not large in terms of volume and size, and scale as compared to some of the other manufacturers but it has its own little place in the market and it is something that we going forward will build up in various ways.

What is your market share in Gujarat?

Our market share in Gujarat is about three per cent. We are not large but we have our own niche.

What are your strategies behind operating in Gujarat

As we told you our cement business is tightly integrated with the chemical business so we can produce only as much only as our generated feedstock. In addition, as you know cement dynamics the closer you sell the cement to the producing site the more attractive the business is; cement does not lend itself to travelling long distances.

Does the company have any expansion plans?

There will be some debottlenecking that will take place and some expansion, since today there is a little mismatch between our clinker capacity and cement manufacturing capacity. So that will move it up a little but not substantially. However, the expansion is more likely to be in speciality cements and niche products. While the volume may remain the same, there certainly are plans to add more value added products to the portfolio.

Could you brief us more about masonry cement?

Normal Fly Ash generated in Power plants is used in the preparation of PPC whereas we generate Sulphated Fly Ash. This can be used only in the preparation of Masonry Cement. There are 40-45 per cent of Masonry and Plastering works when any construction takes place and Masonry cement can be used for this purpose. This is not meant to be used in load bearing structures. We sell about 90,000 mt of Masonry cement.

It is said that consolidation remains the key in the cement industry does the company plan any tie up?

Since our focus is around developing new speciality and value added cements and in that process if we need to tie up with anyone, it might happen. We would rather develop products, processes and applications of our own and then see what the best way to structure it is. The first stage is developing the portfolio and obviously building a brand.

What are the quality control polices followed by the company?

We have a state of art online quality control system at the plant. Obviously all of what we produce needs to meet the minimum mandated standards that you need to achieve and Mithapur being a chemical complex has in place the entire necessary infrastructure that meet these standards. In addition to stringent quality standards we also concentrate on other two aspects – one is the safety standard and the other is sustainability standards – be it in energy efficiency, greenhouse gas abatement or packaging. We ensure that our plant is the safest in the industry and operates sustainably.

Kindly tell us about your dealer network and also the USP of your product?

Cement realisations are the best when it is supplied to the nearby locations. Since we have our plants in Mithapur, so we concentrate more on Saurashtra, which comprises the districts of Rajkot, Amreli, Jamnagar, Porbandar, Junagadh, Bhavnagar and Surendranagar. Approximately 52-55 per cent of our production is sold in these areas. Our material travels about 200-250 km if they are sold in these regions. You get better realisation if the distance is within a range of 350 km. Our next priority is Kutch. Third priority is Ahmadebad. We have 350 dealers in all, out of which 200 are in Saurashtra, 50 in Kutch. So we would say that these 250 dealers get prompt and timely service and do not face any issues.

Which are the major projects that the company has worked on?

Since we are into retailing and not into non-trade, you will not see us undertaking major projects. Of course, there are school and buildings including one in Rajkot constructed using Shudh cement, but you will not see us in infrastructure projects like dams since we do not wish to venture in those areas. We are deliberately focused on the retail market with our current portfolio.

What are the major challenges that the company and the industry faces?

We would say there are three major challenges that we face, one is the scale of operations. We operate on a small scale as compared to other major players in the market. Second would be quickly adding to the portfolio of the value added cement to our portfolio and the third is that Gujarat itself is a very competitive market for a product like this. About the sector the major cost is logistics and hike in the prices of raw materials.

What is the USP of your product?

The products that we manufacture are at par with any other products available. As we said, the focus is towards adding value added products and hopefully a few years down the line we shall have a portfolio of the value added products. How do we offer a bouquet of complimentary products to the consumers is where we would like to go.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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